Development of a Test Program for Assessing the SCC, Pitting and Crevice Corrosion Behaviour of Selected Corrosion Resistant Alloy Liner Materials for Clad Pipe for Offshore Applications

The development of an offshore gas field involves production of oil and gas from subsea wells. Design considerations for a particular subsea system have identified the maximum temperature for operations which is greater than 130 ~C. Consequently, for large diameter flowlines, this precludes the use of duplex stainless steels as CRA＇s （corrosion resistant alloys） for service under the expected operating conditions. Attention has therefore focused on alternative CRA＇s such as austenitic stainless steels and Ni based alloys as mechanically clad or lined clad pipe for carbon steel subsea gas flowlines. One design concern is the recognized temperature limit for CRA materials, such as 316L stainless steel and similar alloys in production fluids is taken to be 120 ~C. This then raises concerns surrounding their suitability for providing sufficient corrosion resistance/stress corrosion cracking resistance in gas environments containing COz and H2S at temperatures higher than 130 ~C. It was recommended that specific testing should be completed at temperatures greater than 133 ~C to establish that candidate materials are still corrosion resistant. The focus of this study was to develop, implement and assess a testing program that would predict the suitability of a series of CPA＇s alloys for use in mechanical clad/lined subsea gas flowlines, with respect to pitting corrosion, crevice corrosion and stress corrosion cracking. This paper will present the rationale adopted for this testing program to simulate the stringent operating conditions, the results from these findings and the overall assessment/integrity of the candidate alloys selected.

Study on Marine Corrosion and Antifouling Behavior of Copper Alloys Exposed to Sea Areas in China

The relationship of corrosion resistance and antifouling behavior of 19 Cu alloys exposed to seawater of Qingdao ,Xiamen,Yulin sea areas in China for 1,2,4,8 year intervals was studied .The experiments were carried on by analyzing the composition of corrosion films formed on the surface of alloy specimens during the immersion time and by using OM,SEM,EDXA and AES experiment methods.The results verify the view point that it is the cuprous oxide film which played an important role in antifouling property of Cu alloys in seawater and throw a light on the view point in details further.The influence of different sea areas on the antifouling property of Cu alloys is also discussed.

Influence of CeO_2 on Corrosion Resistance of Laser Alloyed M_（80）S_（20） Alloy Layer

On the basis of previous work,the influence of CeO_2 on the corrosion resistance of laser-alloyed M_(80)S_(20),where M signified a metallic content,predominantly iron,and S represents a metalloid content specifically boron,silicon,and carbon,was further studied by comparative electrochemical test using optical microscope,scanning electron microscope,potentiostat and a X-Y recorder in this paper.The results shown that the addition of CeO_2 can improve the corrosion resistance of laser-alloyed M80S20 alloy layer significantly.

Corrosion behavior of low alloy steels in a wet–dry acid humid environment

The corrosion behavior of corrosion resistant steel（CRS） in a simulated wet–dry acid humid environment was investigated and compared with carbon steel（CS） using corrosion loss, polarization curves, X-ray diffraction（XRD）, scanning electron microscopy（SEM）, electron probe micro-analysis（EPMA）, N2 adsorption, and X-ray photoelectron spectroscopy（XPS）. The results show that the corrosion kinetics of both steels were closely related to the composition and compactness of the rust, and the electrochemical properties of rusted steel. Small amounts of Cu, Cr, and Ni in CRS increased the amount of amorphous phases and decreased the content of γ-Fe OOH in the rust, resulting in higher compactness and electrochemical stability of the CRS rust. The elements Cu, Cr, and Ni were uniformly distributed in the CRS rust and formed CuFeO2, Cu2O, CrOOH, NiFe2O4, and Ni2O3, which enhanced the corrosion resistance of CRS in the wet–dry acid humid environment.

A study on hot deformation behaviour of alloy Monel K-500

Thermal simulation tests were conducted at different deformation temperatures and degrees by a Gleeble simulator.The results show that the alloy has higher resistance to deformation;with an increase of the deformation temperature,the alloy’s flow stress and maximum value decrease;with an increase of the deformation degree,both the initial recrystallization temperature and the complete recrystallization temperature decrease sharply.When the deformation degree reaches 30%,60% and 80%,the initial recrystallization temperature is around 950℃,850℃ and 800℃,the complete recrystallization temperature is around 1 100℃,1 050℃ and 1 000℃ respectively.When the deformation temperature is higher than 1100℃,the deformation degree increases and the re-crystalized grains are significantly refined.The forging process parameters were established according to the regular pattern mentioned above.The microstructure of the bar forged in this pattern is uniform and the result is satisfying.

Effect of Various Additives on Performance of Plasma Electrolytic Oxidation Coatings Formed on AZ31 Magnesium Alloy in the Phosphate Electrolytes

Plasma electrolytic oxidation（PEO） coatings were prepared on AZ31 magnesium alloy using alkaline phosphate as base electrolyte system, and with the addition of sodium silicate（Na2SiO3）, sodium aluminate（NaAlO2） and potassium fluorozirconate（K2ZrF6） as additives. The microstructure, phase composition and element composition as well as surface profile of the PEO coatings were analyzed by means of scanning electron microscopy（SEM）, X-ray diffraction（XRD）, energy dispersive X-ray spectroscopy（EDS）, and threedimensional（3 D） optical profilometry. The corrosion and wear properties were evaluated by electrochemical potentiodynamic polarization in 3.5 wt% Na Cl solution and ball-on-disc wear tests, respectively. The results showed that the anions of the additives effectively participated in the coating formation influencing its microstructural features, chemical composition, corrosion resistance and tribological behaviour. It was observed that the sample treated by PEO in the electrolyte solution containing K2ZrF6 as an additive showed better corrosion and abrasive resistance.

Influence of microstructure on the corrosion resistance of Fe–44Ni thin films

An Fe–44Ni nanocrystalline（NC） alloy thin film was prepared through electrodeposition. The relation between the microstructure and corrosion behavior of the NC film was investigated using electrochemical methods and chemical analysis approaches. The results show that the NC film is composed of a face-centered cubic phase（γ-（Fe,Ni）） and a body-centered cubic phase（α-（Fe,Ni）） when it is annealed at temperatures less than 400℃. The corrosion resistance increases with the increase in grain size, and the corresponding corrosion process is controlled by oxygen reduction. The NC films annealed at 500℃ and 600℃ do not exhibit the same pattern, although their grain sizes are considerably large. This result is attributed to the existence of an anodic phase, Fe0.947Ni0.054, in these films. Under this condition, the related corrosion process is synthetically controlled by anodic dissolution and depolarization.

微量元素对ZA27合金腐蚀及老化性能的影响

ZA27合金是目前国内外发展迅速的新型材料。它具有优良的机械性能、耐磨性能和机械加工性能。该合金利用其价廉的优势,主要用于代替昂贵的青铜合金制作耐磨件。但ZA27合金与传统的锌合金一样,也有腐蚀和老化现象,这种现象历来是人们关注的问题,但迄今为止,其机理尚不清楚,也没能提出防止老化的根本措施。本文在研究ZA27于不同介质中的耐蚀性和人工时效时机械性能变化的基础上,探讨了微量Sn,Pb和RE元素对该合金腐蚀及老化性能的影响。

Corrosion Properties of Light-weight and High-strength 2195 Al-Li Alloy

The intergranular corrosion and exfoliation corrosion of 2195 Al-Li alloy treated by multi-step heating-rate controlled aging （MSRC） are studied. The corrosion features of 2195 Al-Li alloys which are respectively treated by high-temperature nucleation MSRC （H-M） and low-temperature nucleation MSRC （L-M） are contrasted. And the corrosion mechanism of 2195 A1-Li alloy is also discussed from the viewpoint of microstructure （types, distribution, etc.） of the strengthening phase. The results show that 2195 A1-Li alloy after H-M is more susceptible to intergranular corrosion and exfoliation corrosion than that of alloy after L-M. The degree of intergranular corrosion increases with the increase of predeformation amount and the surface parallel to the rolling direction is more prone to exfoliation corrosion. The main reason of intergranular corrosion and exfoliation corrosion is the formation of corrosion galvanic couples among T1 phase, θ＇ phase and grain boundary precipitate-free zones （PFZ）.

Correlation Between Microstructure and Corrosion Behavior of Two 90Cu10Ni Alloy Tubes

Two kinds of 90Cu10 Ni tubes with different service lives（more than 3 years and only 1 year,respectively）under identical working conditions were studied by an immersion test in a 3.5 wt% NaCl solution and the electron backscattered diffraction（EBSD） technique.The morphology after immersion showed severer corrosion attack at the grain boundaries of the tube with shorter service life compared with the tube with longer service life.The grain boundary characterization distributions（GBCDs） of the two tubes obtained by EBSD revealed more Σ3 boundaries and twins,and larger random boundary meshes in the tube with longer service life.A short immersion test in a modified Livingston＇s solution was conducted to evaluate the tendency to corrosion attack of different types of the grain boundaries.SEM and AFM were used to characterize the corrosion morphologies of the boundaries.A strong correlation between varying depths of corrosion grooves and types of the grain boundaries was obtained.The influence of deviation angle of low Σ boundaries on corrosion resistance of the grain boundaries was also discussed.It is concluded that a special ‘‘grain boundary engineering＇＇（GBE） treatment has been performed on the tube with longer service life.It is proposed that the optimized GBCD is responsible for the better service performance of the tube.

Influence of Al-Si additions on mechanical properties and corrosion resistance of Mg-8Li dual-phase alloys

Sheet samples of Mg-8Li,Mg-8Li-3Al,Mg-8Li-3AlSi and Mg-8Li-5AlSi alloys were obtained by hot rolling.Optical microscope,microhardness tester,nanoindentor,X-ray diffractometer and electrochemical analyzer were adopted to investigate the microstructures,micro-mechanical properties and corrosion resistance.Roller was preheated to 150°C before rolling process,and rolling reduction designed was about20% per pass with a total rolling reduction of 84%.The rolled plates were annealed at 200°C for 120 min.The tensile tests were performed at room temperature.Experimental results showed that both the strength and corrosion resistance of theα＋βdual-phase of Mg-Li alloy were significantly improved with adding Al-Si elements.The strength enhancement was attributed to the solid solution of Al into theα-Mg matrix and into theβ-Li matrix as well as to the precipitation strengthening of Mg2 Si particles.Besides,the dendrite grains ofα-Mg transformed to equiaxed ones with addition of Al into alloy Mg-Li.

Influences of Ca and Y Addition on the Microstructure and Corrosion Resistance of Vacuum Die-Cast AZ91 Alloy

The influences of Ca and Y additions on the microstructure and corrosion resistance of vacuum die-cast AZ91 alloys were investigated by optical microscope,electron scanning microscope,weight-loss test,and electrochemical corrosion experiment.The results indicate that the Ca or Ca and Y additions refined the microstructure and decreased the amount of Mg17Al12 phase on grain boundaries in the alloys.Meanwhile,the addition of Ca and Y led to the formation of network Al2 Ca phase and rod-like Al2 Y phase,improved the corrosion resistance of AZ91 magnesium alloy.Compared with AZ91 alloy,the corrosion rate of AZ91–1.5Ca–1.0Y alloy was decreased to 16.2%,and its corrosion current density was dropped by one order of magnitude after immersion in 3.5 wt% NaCl solution for 24 h.

Microstructure, mechanical properties, and corrosion resistance of Mg–9Li–3Al–1.6Y alloy

Mg–9Li–3Al–1.6Y alloys were prepared through mixture method. The microstructure, mechanical properties, and corrosion resistance of the as-cast and asextruded alloys were studied by optical microscopy（OM）,scanning electronic microscopy（SEM）, X-ray diffraction（XRD）, mechanical properties testing, and electrochemical measurement. The as-cast Mg–9Li–3Al–1.6Y alloy with the average grain size of 325 lm is composed of b-Li matrix, block a-Mg, and granule Al2Y phases. After extrusion, the grain size of the as-cast alloy is obviously refined and reaches to 75 lm; the strength and elongation of the extruded alloy are enhanced by 17.20 % and49.45 %, respectively, owing to their fine microstructure and reduction of casting defects. The as-extruded alloy shows better corrosion resistance compared to the as-cast one, which may be related to the low stored energy and dislocation density in the extruded alloy, also the homogenization treatment before extrusion.

Corrosion property of copperized layer on Zr formed by double glow plasma surface alloying technique

Zr and its alloys have excellent mechanical properties as new structural material,but in specific application environment,its corrosion resistance still needs to be further explored.In this work,double glow plasma surface alloying technique was used for copperizing on pure Zr surface.Besides,X-ray diffraction（XRD）,scanning electron microscope（SEM） and energy dispersion spectrum（EDS） were employed to characterize the samples.Furthermore,research was also conducted on the polarization curve of the samples in different solutions.Copperizing on surface can improve corrosion resistance of pure Zr in 3.5 % Na Cl and 0.5 moláL-1Na OH solutions.Especially in 0.5 moláL-1Na OH solution,the corrosion resistance can achieve significant improvement.However,copperizing has no influence on the improvement of corrosion resistance of pure Zr in 0.5 moláL-1H2SO4 solution.The results may provide new insight into way for improving the corrosion property of zirconium alloys.

Evolution of Microstructure,Mechanical Properties and Corrosion Resistance of Ultrasonic Assisted Welded-Brazed Mg/Ti Joint

Ultrasonic vibration with different powers from 0 k W to 1.6 k W was applied during the tungsten inert gas welding-brazing of Mg/Ti.The microstructures,mechanical properties and corrosion resistance of the ultrasonic assisted tungsten inert gas（U-TIG） welded-brazed Mg/Ti joint were characterized.The results showed that,without being subjected to ultrasonic vibration,coarse columnar α-Mg grains occurred in the fusion zone of Mg/Ti joint.However,with ultrasonic power of 1.2 k W,the average grain size of columnar α-Mg grains was refined from 200 μm to about 50 μm and the tensile strength of joints increased^18% up to 228 MPa.Besides,high fraction of grain boundaries was introduced by grain refinement,contributing to improve the corrosion resistance in two ways：（i） accelerating the formation of Mg（OH）2protective layer and（ii） reducing the mismatch and disorder between Mg（OH）2 protective layer and Mg alloy surface.

Microstructure and properties of Al_(0.3)CrFe_(1.5)MnNi_(0.5)Ti_x and Al_(0.3)CrFe_(1.5)MnNi_(0.5)Si_x high-entropy alloys

In this article, the microstructure, hardness, and corrosion resistance of the Al0.3CrFe1.5MnNi0.5Tixand Al0.3CrFe1.5MnNi0.5Six（x = 0, 0.2, 0.5, 1.0） high-entropy alloys were investigated via X-ray diffraction（XRD）scanning electron microscopy（SEM）, digital display Vickers hardness tester, and electrochemical technique These alloys are mainly composed of BCC solid-solution structure. When adding high content of Ti or Si elemen（x C 0.5）, some intermetallic compounds are found in the microstructure, which makes the alloys have a high hardness, high brittleness, and easy cracking. While the alloys with low content of Ti or Si（x = 0.2） have a hardness of HV 420–HV 430, and its hardness increases about 14 %compared with that of Al0.3CrFe1.5MnNi0.5. Electrochemical results in 3.5 % NaCl solution show that the alloying elements Ti and Si have a negative influence on the corrosion resistance of the Al0.3CrFe1.5MnNi0.5alloys.

Magnetic/Magnetostrictive Properties Together with Resistivity and Corrosion Behaviors of CoFe_2 and Its Composite with CoFe_2N

The CoFe_2alloy（CF） was prepared by reducing CoFe_2O_4 in the H_2 ambient. Subsequently the CF sample was nitrided in the NH_3 atmosphere to produce the composite of CoFe_2N and CoFe_2. The magnetostriction, thermal expansion, resistivity and corrosion resistance of CF sample and the nitrided sample（CFN）at 1000？C were investigated. The saturation magnetostriction coefficiency λ_s and thermal expansion coefficient ？ at 300 K for the nitrided CFN were 50 ppm and 10 ppm/K, respectively, approximately equal to those for the CF sample. However, compared with CF, CFN presents a decrease in temperature coefficient R_λ（300 K） of magnetostriction by 11%. The smaller resistivity and improved corrosion resistance in the H_2SO_4 solution may expand the applications of the CoFe_2 in the fields needing lower resistivity or in the acidic environment.

Microstructures and properties of CuZrAl and CuZrAlTi medium entropy alloys prepared by mechanical alloying and spark plasma sintering

Equiatomic CuZrAl and CuZrAlTi medium entropy alloys were designed and synthesized by mechanical alloying and spark plasma sintering technique.The alloying behavior,phase evolutions,microstructures and properties of samples were investigated by X-ray diffraction,differential scanning calorimetry,field emission scanning electron microscopy,microscopy/Vickers hardness testing and electrochemical polarization measurement.The results indicate that the final products of as-milled alloys consist of amorphous phases.Ti addition improves the glass forming ability of as-milled alloys.The as-sintered CuZrAl alloy contains face-centered cubic（fcc）solid solution,Al_（1.05）Cu_（0.95） Zr and AlZr_2 phases at different sintering temperatures.With Ti addition,the as-sintered sample is only composed of intermetallics at 690°C,while fcc1,fcc2 and CuTi3phases are formed at 1100°C.CuZrAlTi-1100°C alloy exhibits the highest hardness value of 1173HV0.2owing to the high sintering density,solid solution strengthening and homogeneous precipitation of nano-size crystalline phase.CuZrAlTi-690°C alloy presents a similar corrosion resistance with304 Lstainless steel in seawater solution and further possesses the lower corrosion rate.