A new kind of corrosion resistant steelfor cargo oiltanks(COT)was developed.The influences of finalrolling temperature,cooling rate,and finalcooling temperature on microstructure were investigated.The proper rolling...A new kind of corrosion resistant steelfor cargo oiltanks(COT)was developed.The influences of finalrolling temperature,cooling rate,and finalcooling temperature on microstructure were investigated.The proper rolling process parameters were obtained through multi-pass thermalsimulation test.The finalrolling temperature is about 820 ℃,the finalcooling temperature is about 600 ℃,and the cooling rate should be controlled between 10 ℃/s and 20 ℃/s.Based on the above analysis of the results,three groups of rolling samples by thermo mechanicalcontrolprocess are prepared.The tensile strength,yield strength,and toughness of the corrosion resistant steelare measured,which meet the requirements of DH36 steel,it can instruct the actualrolling production.The corrosion behaviour is also researched by weight loss and electrochemicalimpedance spectroscopic method,and it is found that the steelhas good corrosion resistance performance,the best one is No.3 steel,the corrosion rate of which is about 1/4 of the accepted criterion.展开更多
The corrosion behavior of corrosion resistant steel(CRS) in a simulated wet–dry acid humid environment was investigated and compared with carbon steel(CS) using corrosion loss, polarization curves, X-ray diffract...The corrosion behavior of corrosion resistant steel(CRS) in a simulated wet–dry acid humid environment was investigated and compared with carbon steel(CS) using corrosion loss, polarization curves, X-ray diffraction(XRD), scanning electron microscopy(SEM), electron probe micro-analysis(EPMA), N2 adsorption, and X-ray photoelectron spectroscopy(XPS). The results show that the corrosion kinetics of both steels were closely related to the composition and compactness of the rust, and the electrochemical properties of rusted steel. Small amounts of Cu, Cr, and Ni in CRS increased the amount of amorphous phases and decreased the content of γ-Fe OOH in the rust, resulting in higher compactness and electrochemical stability of the CRS rust. The elements Cu, Cr, and Ni were uniformly distributed in the CRS rust and formed CuFeO2, Cu2O, CrOOH, NiFe2O4, and Ni2O3, which enhanced the corrosion resistance of CRS in the wet–dry acid humid environment.展开更多
316L stainless steel is widely used for fashion jewelry, but it can carry a large number of bacteria and bring the risk of infection since the steel has no antimicrobial performance. In this paper, the effects of Ce o...316L stainless steel is widely used for fashion jewelry, but it can carry a large number of bacteria and bring the risk of infection since the steel has no antimicrobial performance. In this paper, the effects of Ce on the antibacterial property, corrosion resistance and processability of 316L were studied by microscopic observation, thin- film adhering quantitative bacteriostasis, and electrochemical and mechanical tests. The results show that a trace of Ce can distribute uniformly in the matrix of 316L and slightly improve its corrosion resistance in artificial sweat. With an increase in Ce content, the Ce is prone to form clustering, which degrades the corrosion resistance and the processability. The Ce-containing 316L exhibits Hormesis effect against S. aureus. A small Ce addition stimulates the growth of S. aureus. As the Ce content increases, the modified 316L exhibits an improved antibacterial efficacy. The more Ce is added, the better antibacterial capability is achieved. Overall, if the 316L is modified with Ce alone, it is difficult to obtain the optimal combination of corrosion resistance, antibacterial performance and processability. In spite of that, 0.15 wt.%-0.20 wt.% Ce around is inferred to be the best trade-off.展开更多
In recent years,nitrogen-alloyed stainless steels have been a research hotspot in the field of stainless steel product and technology. Nitrogen-alloyed austenitic stainless steels developed by Baosteel and their appli...In recent years,nitrogen-alloyed stainless steels have been a research hotspot in the field of stainless steel product and technology. Nitrogen-alloyed austenitic stainless steels developed by Baosteel and their applications are introduced. These steels are nitrogen-controlled products 304 N and 316 LN,nitrogen containing economical products BN series and high-nitrogen stainless steel( HNS) series. The results show that the presence of nitrogen can significantly improve the strength and corrosion resistance of steel produced. By nitrogen alloying,economical austenitic stainless steels w ith considerably less nickel than 304 can be obtained; the corrosion resistances of these steels are almost the same as 304. Furthermore,by a scientific approach of nitrogen alloying,high-nitrogen steel of0. 8% nitrogen content is fabricated under the non-pressurized conditions,and the pitting potential of this steel is >1. 0 V. At present,nitrogen-alloyed steels developed by Baosteel are w idely utilized in the manufacture of cryogenic storage containers,transportation containers,and many household w ares.展开更多
To reduce surface depression of a bloom, the primary cooling intensity was decreased, and the water distribution of mold wide and narrow faces was optimized. The length of secondary cooling zones and the specific wate...To reduce surface depression of a bloom, the primary cooling intensity was decreased, and the water distribution of mold wide and narrow faces was optimized. The length of secondary cooling zones and the specific water flow were increased, and the water flow distribution among the secondary cooling zones was adjusted to eliminate central defects, such as center looseness, central segregation, and center line cracks. The operation showed that the proportion of surface depression decreased from 37.22% to 2.87%, whereas the proportion of center looseness for 〈1.0 increased from 79.71% to 90.70%, the proportion of central segregation for 〈0.5 increased from 1.45% to 44.19%, and the proportion of center line cracks that are free increased from 39.13% to 62.79%. The qualified blooms are delivered to produce 310 Z-beam, whose yield strength is greater than 450 MPa.展开更多
High-temperature tensile tests were conducted for high corrosion resistant weathering steel S450EW.The morphologies of fracture microstructures,dislocations and precipitates were investigated by field emission scannin...High-temperature tensile tests were conducted for high corrosion resistant weathering steel S450EW.The morphologies of fracture microstructures,dislocations and precipitates were investigated by field emission scanning electron microscopy and transmission electron microscopy.The high-temperature plastic deformation behavior and brittle mechanism of S450EW steel were also studied.The experimental results show that the ductility troughs appear at 700-850℃ and 650-900℃ when the strain rates are 3×10^(-3)and 1.5×10^(-2)s^(-1),respectively.With the increase of strain rates,the ductility trough moves to the lower temperature side.The hot ductility is best when the cooling rate is 5℃/s before deformation at 750℃and the area reduction rate reaches 60.56%.Fine second phase particles and inclusions precipitated before and during deformation provide effective core positions for microcracks or microvoids formation during deformation process.It is also easy to cause stress concentration which results in microcracks or microvoids between grains during deformation and ultimately causes damage along the grain boundaries.The precipitated particles inhibit austenite dynamic recrystallization and therefore enhance intergranular fracture along austenite grain boundaries.The deformation induced proeutectoid ferrite films distribute along the austenite grain boundaries hinder the dynamic recrystallization.The deformation concentrated on network ferrite films produces damage of grain boundaries.展开更多
By using scanning electron microscopy(SEM) equipped with electron back-scattered diffraction(EBSD)system, transmission electron microscopy(TEM) and Corr Test4 electrochemical workstation, effects of chromium con...By using scanning electron microscopy(SEM) equipped with electron back-scattered diffraction(EBSD)system, transmission electron microscopy(TEM) and Corr Test4 electrochemical workstation, effects of chromium content(1.35 wt% - 3.95 wt%) on the mechanical properties and anti-corrosion behaviours of high manganese Fe-Mn-C-Al-Cr-N twinning-induced plasticity(TWIP) steels were studied. The results show that Cr content has an obvious influence on the mechanical properties and fracture behaviors of the high manganese TWIP steels. The yield and ultimate tensile strengths of the steel sheets were improved with increasing Cr content while the elongation was reduced. In addition, with the increase of Cr content, the fracture mode changed from ductile fracture pattern with coarse dimples and tear ridges(Cr content ≤ 2.35%) to intergranular fracture(when Cr content is 3.95%). Furthermore, Cr content has a tremendous effect on anti-corrosion behaviors of the high manganese TWIP steels. The increase of Cr content enhanced the corrosion resistance of the annealed steel sheets by improving the proportion of low-angle boundary.展开更多
Weathering steel is widely used in various fields due to its excellent mechanical properties and high corrosion resistance. The effect of chromium content on the S450 EW weathering steel in cyclic immersion test was s...Weathering steel is widely used in various fields due to its excellent mechanical properties and high corrosion resistance. The effect of chromium content on the S450 EW weathering steel in cyclic immersion test was studied. The results indicated that the corrosion resistance of S450 EW weathering steel is closely related to chromium content. The addition of chromium significantly inhibited the weathering steel corrosion. The corrosion rate of experimental steel after 96 h immersion was 1.101 g·m-2·h-1. The rust of S450 EW weathering steel was mainly constituted of Fe OOH and Fe3O4 phase, and the elevation of chromium content promoted the formation of α-Fe OOH. The fine precipitates of the two phases contributed to the formation of dense dust layer of test steel. Furthermore, the increase of chromium is beneficial for the cure of original defects and cracks of the rust layer via the enrichment of chromium. The corrosion potential and the resistance of corrosion process were thus increased, protecting the experimental steel from further corrosion. A S450 EW steel with corrosion resistance more than 1.5 times of Q450NQR1 steel was prepared.展开更多
Processing schedules for grain boundary engineering involving different types of cold deformation(tension, compression, and rolling) and annealing were designed and carried out for 18Mn18Cr0.6N high nitrogen austeni...Processing schedules for grain boundary engineering involving different types of cold deformation(tension, compression, and rolling) and annealing were designed and carried out for 18Mn18Cr0.6N high nitrogen austenitic stainless steel. The grain boundary characteristic distribution was obtained and characterized by electron backscatter diffraction(EBSD) analysis. The corrosion resistance of the specimens with different grain boundary characteristic distribution was examined by using potentiodynamic polarization test. The corrosion behavior of different types of boundaries after sensitization was also studied.The fraction of low-∑ boundaries decreased with increasing strain, and it was insensitive to the type of cold deformation when the engineering strain was lower than 20%. At the strain of 30%, the largest and smallest fractions of low-∑ boundaries were achieved in cold-tensioned and rolled specimens, respectively. The fraction of low-∑ boundaries increased exponentially with the increase of grain size. The proportion of low-∑ angle grain boundaries increased with decreasing grain size. Increasing the fraction of low-∑ boundaries could improve the pitting corrosion resistance for the steels with the same grain size.After sensitization, the relative corrosion resistances of low-∑ angle grain boundaries, ∑3 boundaries, and ∑9 boundaries were 100%, 95%, and 25%, respectively, while ∑27 boundaries, other low-∑ boundaries and random high-angle grain boundaries had no resistance to corrosion.展开更多
Friction stir processing (FSP) was investigated as a method of repairing cracks in 12 mm thick 304L stainless steel plate. Healing feasibility was demonstrated by processing a tapered crack using a PCBN/W- Re tool w...Friction stir processing (FSP) was investigated as a method of repairing cracks in 12 mm thick 304L stainless steel plate. Healing feasibility was demonstrated by processing a tapered crack using a PCBN/W- Re tool with a 25 mm diameter shoulder and a pin length of 6.4 mm. The experiment showed that it was possible to heal a crack that begins narrow and then progressively grows up to a width of 2 mm. Bead on plate experiments were used to find the best parameters for creating a consolidated stir zone with the least amount of hardness difference compared to the base metal. Grain refinement in some specimens resulted in much higher stir zone hardness, compared to base metal, A plot of grain size versus microhardness showed a very strong inverse correlation between grain size and hardness, as expected from the Hall- Perch relationship. Corrosion testing was carried out in order to evaluate the effect of FSP on potential sensitization of the stir zone. After 1000 h of intermittent immersion in 3.5% saline solution at room temperature it was found that no corrosion products formed on the base material controls or on any of the friction stir processed specimens.展开更多
Hydrogen induced cracking(HIC) behaviors of a high strength pipeline steel with three different microstructures, granular bainite & lath bainite(GB + LB), granular bainite & acicular ferrite(GB + AF), and qu...Hydrogen induced cracking(HIC) behaviors of a high strength pipeline steel with three different microstructures, granular bainite & lath bainite(GB + LB), granular bainite & acicular ferrite(GB + AF), and quasi-polygonal ferrite(QF), were studied by using corrosion experiment based on standard NACE TM0284. The HIC experiment was conducted in hydrogen sulfide(H_2S)-saturated solution. The experimental results show that the steel with GB + AF and QF microstructure present excellent corrosion resistance to HIC, whereas the phases of bainite lath and martensite/austenite in LB + GB microstructure are responsible for poor corrosion resistance. Compared with ferrite phase, the bainite microstructure exhibits higher strength and crack susceptibility of HIC. The AF + GB microstructure is believed to have the best combination of mechanical properties and resistance to HIC among the designed steels.展开更多
基金Funded by the National Key Technology Research and Development Program of the Ministry of Science and Technology of China during the“12th Five-Year Plan”(No.2011BAE25B03)
文摘A new kind of corrosion resistant steelfor cargo oiltanks(COT)was developed.The influences of finalrolling temperature,cooling rate,and finalcooling temperature on microstructure were investigated.The proper rolling process parameters were obtained through multi-pass thermalsimulation test.The finalrolling temperature is about 820 ℃,the finalcooling temperature is about 600 ℃,and the cooling rate should be controlled between 10 ℃/s and 20 ℃/s.Based on the above analysis of the results,three groups of rolling samples by thermo mechanicalcontrolprocess are prepared.The tensile strength,yield strength,and toughness of the corrosion resistant steelare measured,which meet the requirements of DH36 steel,it can instruct the actualrolling production.The corrosion behaviour is also researched by weight loss and electrochemicalimpedance spectroscopic method,and it is found that the steelhas good corrosion resistance performance,the best one is No.3 steel,the corrosion rate of which is about 1/4 of the accepted criterion.
基金the funding support from the National Natural Science Foundation of China(No.51571027)
文摘The corrosion behavior of corrosion resistant steel(CRS) in a simulated wet–dry acid humid environment was investigated and compared with carbon steel(CS) using corrosion loss, polarization curves, X-ray diffraction(XRD), scanning electron microscopy(SEM), electron probe micro-analysis(EPMA), N2 adsorption, and X-ray photoelectron spectroscopy(XPS). The results show that the corrosion kinetics of both steels were closely related to the composition and compactness of the rust, and the electrochemical properties of rusted steel. Small amounts of Cu, Cr, and Ni in CRS increased the amount of amorphous phases and decreased the content of γ-Fe OOH in the rust, resulting in higher compactness and electrochemical stability of the CRS rust. The elements Cu, Cr, and Ni were uniformly distributed in the CRS rust and formed CuFeO2, Cu2O, CrOOH, NiFe2O4, and Ni2O3, which enhanced the corrosion resistance of CRS in the wet–dry acid humid environment.
基金financially supported by NSFC-Guangdong Natural Science Mutual Funds(Item No.U1034002)
文摘316L stainless steel is widely used for fashion jewelry, but it can carry a large number of bacteria and bring the risk of infection since the steel has no antimicrobial performance. In this paper, the effects of Ce on the antibacterial property, corrosion resistance and processability of 316L were studied by microscopic observation, thin- film adhering quantitative bacteriostasis, and electrochemical and mechanical tests. The results show that a trace of Ce can distribute uniformly in the matrix of 316L and slightly improve its corrosion resistance in artificial sweat. With an increase in Ce content, the Ce is prone to form clustering, which degrades the corrosion resistance and the processability. The Ce-containing 316L exhibits Hormesis effect against S. aureus. A small Ce addition stimulates the growth of S. aureus. As the Ce content increases, the modified 316L exhibits an improved antibacterial efficacy. The more Ce is added, the better antibacterial capability is achieved. Overall, if the 316L is modified with Ce alone, it is difficult to obtain the optimal combination of corrosion resistance, antibacterial performance and processability. In spite of that, 0.15 wt.%-0.20 wt.% Ce around is inferred to be the best trade-off.
文摘In recent years,nitrogen-alloyed stainless steels have been a research hotspot in the field of stainless steel product and technology. Nitrogen-alloyed austenitic stainless steels developed by Baosteel and their applications are introduced. These steels are nitrogen-controlled products 304 N and 316 LN,nitrogen containing economical products BN series and high-nitrogen stainless steel( HNS) series. The results show that the presence of nitrogen can significantly improve the strength and corrosion resistance of steel produced. By nitrogen alloying,economical austenitic stainless steels w ith considerably less nickel than 304 can be obtained; the corrosion resistances of these steels are almost the same as 304. Furthermore,by a scientific approach of nitrogen alloying,high-nitrogen steel of0. 8% nitrogen content is fabricated under the non-pressurized conditions,and the pitting potential of this steel is >1. 0 V. At present,nitrogen-alloyed steels developed by Baosteel are w idely utilized in the manufacture of cryogenic storage containers,transportation containers,and many household w ares.
文摘To reduce surface depression of a bloom, the primary cooling intensity was decreased, and the water distribution of mold wide and narrow faces was optimized. The length of secondary cooling zones and the specific water flow were increased, and the water flow distribution among the secondary cooling zones was adjusted to eliminate central defects, such as center looseness, central segregation, and center line cracks. The operation showed that the proportion of surface depression decreased from 37.22% to 2.87%, whereas the proportion of center looseness for 〈1.0 increased from 79.71% to 90.70%, the proportion of central segregation for 〈0.5 increased from 1.45% to 44.19%, and the proportion of center line cracks that are free increased from 39.13% to 62.79%. The qualified blooms are delivered to produce 310 Z-beam, whose yield strength is greater than 450 MPa.
基金Funded by the National Natural Science Foundation of China(No.51774006)。
文摘High-temperature tensile tests were conducted for high corrosion resistant weathering steel S450EW.The morphologies of fracture microstructures,dislocations and precipitates were investigated by field emission scanning electron microscopy and transmission electron microscopy.The high-temperature plastic deformation behavior and brittle mechanism of S450EW steel were also studied.The experimental results show that the ductility troughs appear at 700-850℃ and 650-900℃ when the strain rates are 3×10^(-3)and 1.5×10^(-2)s^(-1),respectively.With the increase of strain rates,the ductility trough moves to the lower temperature side.The hot ductility is best when the cooling rate is 5℃/s before deformation at 750℃and the area reduction rate reaches 60.56%.Fine second phase particles and inclusions precipitated before and during deformation provide effective core positions for microcracks or microvoids formation during deformation process.It is also easy to cause stress concentration which results in microcracks or microvoids between grains during deformation and ultimately causes damage along the grain boundaries.The precipitated particles inhibit austenite dynamic recrystallization and therefore enhance intergranular fracture along austenite grain boundaries.The deformation induced proeutectoid ferrite films distribute along the austenite grain boundaries hinder the dynamic recrystallization.The deformation concentrated on network ferrite films produces damage of grain boundaries.
基金financially supported by the Research Fund from Department of Education,Liaoning Province,China(Grant No.L20150168)the Fundamental Research Fund for Central Universities(No.N140203001)
文摘By using scanning electron microscopy(SEM) equipped with electron back-scattered diffraction(EBSD)system, transmission electron microscopy(TEM) and Corr Test4 electrochemical workstation, effects of chromium content(1.35 wt% - 3.95 wt%) on the mechanical properties and anti-corrosion behaviours of high manganese Fe-Mn-C-Al-Cr-N twinning-induced plasticity(TWIP) steels were studied. The results show that Cr content has an obvious influence on the mechanical properties and fracture behaviors of the high manganese TWIP steels. The yield and ultimate tensile strengths of the steel sheets were improved with increasing Cr content while the elongation was reduced. In addition, with the increase of Cr content, the fracture mode changed from ductile fracture pattern with coarse dimples and tear ridges(Cr content ≤ 2.35%) to intergranular fracture(when Cr content is 3.95%). Furthermore, Cr content has a tremendous effect on anti-corrosion behaviors of the high manganese TWIP steels. The increase of Cr content enhanced the corrosion resistance of the annealed steel sheets by improving the proportion of low-angle boundary.
基金Item Sponsored by National Natural Science Foundation of China(51104039)Fundamental Research Funds for the National Key Basic Research Program of China(2012CB626812)
文摘Weathering steel is widely used in various fields due to its excellent mechanical properties and high corrosion resistance. The effect of chromium content on the S450 EW weathering steel in cyclic immersion test was studied. The results indicated that the corrosion resistance of S450 EW weathering steel is closely related to chromium content. The addition of chromium significantly inhibited the weathering steel corrosion. The corrosion rate of experimental steel after 96 h immersion was 1.101 g·m-2·h-1. The rust of S450 EW weathering steel was mainly constituted of Fe OOH and Fe3O4 phase, and the elevation of chromium content promoted the formation of α-Fe OOH. The fine precipitates of the two phases contributed to the formation of dense dust layer of test steel. Furthermore, the increase of chromium is beneficial for the cure of original defects and cracks of the rust layer via the enrichment of chromium. The corrosion potential and the resistance of corrosion process were thus increased, protecting the experimental steel from further corrosion. A S450 EW steel with corrosion resistance more than 1.5 times of Q450NQR1 steel was prepared.
基金the financial supports from the National Natural Science Foundation of China (No.51505416)the Natural Science Foundation-Steel and Iron Foundation of Hebei Province (No.E2017203041)+1 种基金the Post-Doctoral Research Project of Hebei Province (No.B2016003029)the Foundation for Young Scholars in Yanshan University(No.14LGA004)
文摘Processing schedules for grain boundary engineering involving different types of cold deformation(tension, compression, and rolling) and annealing were designed and carried out for 18Mn18Cr0.6N high nitrogen austenitic stainless steel. The grain boundary characteristic distribution was obtained and characterized by electron backscatter diffraction(EBSD) analysis. The corrosion resistance of the specimens with different grain boundary characteristic distribution was examined by using potentiodynamic polarization test. The corrosion behavior of different types of boundaries after sensitization was also studied.The fraction of low-∑ boundaries decreased with increasing strain, and it was insensitive to the type of cold deformation when the engineering strain was lower than 20%. At the strain of 30%, the largest and smallest fractions of low-∑ boundaries were achieved in cold-tensioned and rolled specimens, respectively. The fraction of low-∑ boundaries increased exponentially with the increase of grain size. The proportion of low-∑ angle grain boundaries increased with decreasing grain size. Increasing the fraction of low-∑ boundaries could improve the pitting corrosion resistance for the steels with the same grain size.After sensitization, the relative corrosion resistances of low-∑ angle grain boundaries, ∑3 boundaries, and ∑9 boundaries were 100%, 95%, and 25%, respectively, while ∑27 boundaries, other low-∑ boundaries and random high-angle grain boundaries had no resistance to corrosion.
基金financial support of the project by National Science Foundation award CMII-1405508
文摘Friction stir processing (FSP) was investigated as a method of repairing cracks in 12 mm thick 304L stainless steel plate. Healing feasibility was demonstrated by processing a tapered crack using a PCBN/W- Re tool with a 25 mm diameter shoulder and a pin length of 6.4 mm. The experiment showed that it was possible to heal a crack that begins narrow and then progressively grows up to a width of 2 mm. Bead on plate experiments were used to find the best parameters for creating a consolidated stir zone with the least amount of hardness difference compared to the base metal. Grain refinement in some specimens resulted in much higher stir zone hardness, compared to base metal, A plot of grain size versus microhardness showed a very strong inverse correlation between grain size and hardness, as expected from the Hall- Perch relationship. Corrosion testing was carried out in order to evaluate the effect of FSP on potential sensitization of the stir zone. After 1000 h of intermittent immersion in 3.5% saline solution at room temperature it was found that no corrosion products formed on the base material controls or on any of the friction stir processed specimens.
基金supported by the National High Technology Research and Development Program of China(Grant No.2015AA03A501)the National Natural Science Foundation of China(Grant No.51274063)
文摘Hydrogen induced cracking(HIC) behaviors of a high strength pipeline steel with three different microstructures, granular bainite & lath bainite(GB + LB), granular bainite & acicular ferrite(GB + AF), and quasi-polygonal ferrite(QF), were studied by using corrosion experiment based on standard NACE TM0284. The HIC experiment was conducted in hydrogen sulfide(H_2S)-saturated solution. The experimental results show that the steel with GB + AF and QF microstructure present excellent corrosion resistance to HIC, whereas the phases of bainite lath and martensite/austenite in LB + GB microstructure are responsible for poor corrosion resistance. Compared with ferrite phase, the bainite microstructure exhibits higher strength and crack susceptibility of HIC. The AF + GB microstructure is believed to have the best combination of mechanical properties and resistance to HIC among the designed steels.