Purging plugs installed in the bottom of steel ladles are widely used for the secondary refining of high quality steel grades.The dynamic service conditions and temperature gradients caused by the cold inert gas blown...Purging plugs installed in the bottom of steel ladles are widely used for the secondary refining of high quality steel grades.The dynamic service conditions and temperature gradients caused by the cold inert gas blown through the plug during stirring create a strong thermal shock impact on the materials.This can affect its service life and restrict the safety and efficiency of steel making if the plug fails during use.In this work,the influence of the particle size distribution (PSD) and amount of reactive alumina on the sintering behavior of ultra-low cement bonded corundum-spinel based castables was investigated on lab scale.The relationship between sintering reactivity of matrix and thermal shock resistance of castables was evaluated in detail.Results show that the sintering of castables can be intensified by using finer reactive alumina.However,excessive sintering of the castable through finer reactive alumina is negative for thermal shock resistance.The microstructure characterization reveals that castables with more intense sintering show denser matrix structure,which is less effective in hampering crack propagation and therefore results in decline of their thermal shock resistance.展开更多
Thermal shock resistant properties of reaction sintered bauxite-based β-Sialon bonded corundum have been investigated, and the results are compared with those of Al_ 2O_ 3 based counterpart. It is found they all ha...Thermal shock resistant properties of reaction sintered bauxite-based β-Sialon bonded corundum have been investigated, and the results are compared with those of Al_ 2O_ 3 based counterpart. It is found they all have very good thermal shock resistance. Their residual strength ratios after one thermal shock cycle at ΔT=1200℃ and ΔT=1350℃ are 61%~73% and 53%~65% respectively. Their critical temperature difference (TSR) is 600℃~800℃. TSR parameters are calculated based on thermal expansion, modulus of elasticity, and fracture toughness determined. The reasons for improving TSR of these composite materials are discussed.展开更多
The paper describes the ries with high thermal shock development of brick seresistance and low creep rate for hot blast stove, including research target and research plan on the basis of analysis on how to enhance the...The paper describes the ries with high thermal shock development of brick seresistance and low creep rate for hot blast stove, including research target and research plan on the basis of analysis on how to enhance the thermal shock resistance and to lower creep rate of the bricks. Efforts have been made on the selection of starting materials such as corundum, mullite, andalusite and sillimanite etc., together with some measures taken on multi-grade formulation, homogenizing of the matrix of bricks and addition of some special additives. The results indicated that the bricks were with characteristics such as higher thermal shock resistance of 〉 30 cycles under quenching in water from 1000℃, and creep rate of 0. 2 under 1400℃ for 20 -50hrs with load of 0.2 MPa. Now a series of products of this kind have been developed and produced. The application of the products in Wuhan Iron and Steel Co. showed very prospective results. Now most of domestic large sized blast furnaces say ≥- 1000m^3, including those of Baoshan Iron and Steel Co. , have selected the series products made by Gongyi No. 5 Refractories Head Factory（GYWN） for their hot blast stoves.展开更多
In order to investigate the effect of zirconia corundum on the preparation of chrome corundum castables,samples were prepared using tabular corundum,white fused corundum,active alumina micropowder,chromium oxide micro...In order to investigate the effect of zirconia corundum on the preparation of chrome corundum castables,samples were prepared using tabular corundum,white fused corundum,active alumina micropowder,chromium oxide micropowder and fused ziconia corundum particles as the main raw materials,and pure calcium aluminate cement as the binder.The effects of the fused zirconia corundum particles addition(1-0.5 mm,0,4.5%,9%,and 18%,by mass)on the linear change rate,the apparent porosity,the cold modulus of rupture,and the thermal shock resistance of chrome corundum castables were studied,and the microstructure of the samples was analyzed.The results show that:(1)with the zirconia corundum addition increasing,the permanent linear change on heating of the samples gradually increases,the apparent porosity gradually increases,the cold modulus of rupture gradually decreases,and the thermal shock resistance gradually increases;(2)according to SEM,it can be found that the phase transformation of ZrO2 after heat treatment leads to a large number of microcracks in the material.On one hand,the cold modulus of rupture of the material is reduced;on the other hand,the thermal shock resistance of the material is improved.展开更多
Corundum spinel castable was prepared using tabular corundum as aggregates,white fused corundum powder,spinel powder and alumina powder as the matrix,pure calcium aluminate cement as a binder,and extra adding calcium ...Corundum spinel castable was prepared using tabular corundum as aggregates,white fused corundum powder,spinel powder and alumina powder as the matrix,pure calcium aluminate cement as a binder,and extra adding calcium chloride(0,1%,2%,and 3%,by mass).The effects of the CaCl2 addition on the cold physical properties,the hot strength,the thermal shock resistance and the microstructure of the castable were studied.The results show that,for the corundum spinel castable fired at 1550℃,with the increase of the CaCl2 addition from 0 to 3%,the cold strengthes first increase,then decrease,the apparent porosity increases,the volume density decreases,and the linear change rate first decreases and then increases,while the overall change is not significant;however,the hot modulus of rupture and the thermal shock resistance are obviously improved.This is mainly due to that,CaCl2 is evenly distributed in the castable in the form of solution,and reacts with Al2O3 to form small flake CA6 crystals,which evenly distributed in the sample matrix strengthening and toughening the material.展开更多
Effect of kyanite addition on properties of plastic refractories that based on Chinese calcined flint clay were investigated with the Chinese calcined flint clay as raw materials, aluminum sulfate and fireclay as bind...Effect of kyanite addition on properties of plastic refractories that based on Chinese calcined flint clay were investigated with the Chinese calcined flint clay as raw materials, aluminum sulfate and fireclay as binding systems. After 24 h curing after demoulding and another 24 h curing at 110 ℃, the specimens were heat-treated at 1000, 1300 and 1500℃ for 3 h, respectively. Thepermanent linear change, bulk density, modulus of rupture, clod crushing strength, thermal expansion coefficient and thermal shock resistance were examined. The results show that the shrinkage of plastic refractory decreased with increasing kyanite addition after heat-treated at 1000 and 1300℃ , and its expansivity increased with increasing kyanite addition after heat-treated at 1500 ℃. The strength can be increased when kyanite was added into the plastic refractory. The thermal expansion coefficient and the expansivity were increased, and the shrinkage can be reduced at high temperature when kyanite addition was more than 10%. On the condition of this experiment, the thermal shock resistance of plastic refractory was the best when kyanite addition is w(kyanite)=10%.展开更多
Effect of different particle sizes of cordierite on properties of castable refractory by different heat treatment temperatures were investigated respectively with mullite and bauxite as raw materials, calcium aluminat...Effect of different particle sizes of cordierite on properties of castable refractory by different heat treatment temperatures were investigated respectively with mullite and bauxite as raw materials, calcium aluminate cement as binders. After 24 h curing in mould and another 24 h curing at 110 ℃ after demoulding, the specimens were heat treated at 1 000 ℃, 1 300℃ and 1 500℃ for 3 h, respectively. The bulk density （ BD）, permanent linear change （ PLC）, modulus of rupture（MOR） and clod crushing strength（CCS）, thermal expansion coefficient and thermal shock resistance were examined. The results show that there is no obvious effect on adjusting permanent linear change and bulk density of castables by adding different particle sizes of cordierite at low temperature and intermediate temperature. Modulus of rupture of castable increase with the decreasing of the particle sizes of cordierite after heat treated by 1 000 ℃ and 1 300℃. In this experiment, thermal shock resistance of the castable with cordierite whose particle size is 0 - 1 mm is the best.展开更多
Using sintered corundum as aggregate, white fused corundum powder, fused spinel powder, ultra-fine a-A12 0 3, nano calcium carbonate and hydrated alumina as matrix, effects of nano calcium carbonate additions （0. 4%,...Using sintered corundum as aggregate, white fused corundum powder, fused spinel powder, ultra-fine a-A12 0 3, nano calcium carbonate and hydrated alumina as matrix, effects of nano calcium carbonate additions （0. 4%, O. 8%, 1.2%, 1.6% and 2. 0% in mass, the same hereinafter） on modulus of rupture, thermal shock resi.~tanee and slag resistance of corundum -spinel castables after treating at different temperatures were studied. The results show that nano calcium carbonate decomposes at high temperatures and in-situ forms ealci- ant aluminates, which can significantly increase the CMOR and HMOR of the castables after treating at 800 -1 400 ℃ ; adding nano calcium carbonate obviously improves the thermal shock resistance of the castables, and has little influence on the high basicity slag resist- ance, however, significantly decreases the corrosion and penetration resistance to low basicity slag.展开更多
The Al-AlN bonded corundum based refractories was synthesized with the starting materials of fused alumina and metallic aluminium in nitrogen atmosphere through in-situ reaction. The study indicated that with the addi...The Al-AlN bonded corundum based refractories was synthesized with the starting materials of fused alumina and metallic aluminium in nitrogen atmosphere through in-situ reaction. The study indicated that with the addition of 14% metallic aluminium （13% of Al powder and 1% of Al fiber） , the material nitridized at 1100℃ for 3h has excellent physical properties. It is found that a massive quantity of alN in the forms of both whiskers and hexagon pellet particles is formed, and a large quantity of Al remained in the matrix. This multiple bonding system resulted in the excellent mechanical properties of the material. It is also found that the hydration tendency of the prepared material is inhibited, and the material exhibited excellent thermal shock resistance. The nature of protective oxidation of the bonding system is characterized. Thus, this material may become a new candidate of carbon-free sliding plate material for continuous casting.展开更多
h-BN can be applied in Al_(2)O_(3)–C refractories to substitute graphite due to their similar crystal structure and better resistance to molten steel and oxidation.The effects of h-BN particle size on the mechanical ...h-BN can be applied in Al_(2)O_(3)–C refractories to substitute graphite due to their similar crystal structure and better resistance to molten steel and oxidation.The effects of h-BN particle size on the mechanical properties and fracture behavior of Al_(2)O_(3)–C refractories were investigated through wedge splitting test and microstructural analyses.The obtained results demonstrated that the addition of larger-sized h-BN was conducive to the growth of in situ formed SiC whiskers,which contributed to the highest flexural strength(42.63±3.10 MPa)of specimen D10.In comparison,the smaller-sized h-BN can induce more crack propagation paths along the interface and within matrix,leading to more tortuous crack propagation paths,and thus the thermal shock-related parameters such as specific fracture energy,characteristic length,and thermal shock resistance were improved.Consequently,the residual strength ratio of Al_(2)O_(3)–C refractories was increased from 35.5%to 42.5%with decreasing the h-BN particle size from 10 to 0.1μm.展开更多
Magnesium carbonate whisker as precursor was prepared from the low-grade magnesite tailings by the route of calcination, hydration, carbonation and thermal decomposition, and then MgO whisker was prepared by calcining...Magnesium carbonate whisker as precursor was prepared from the low-grade magnesite tailings by the route of calcination, hydration, carbonation and thermal decomposition, and then MgO whisker was prepared by calcining the precursor. In addition, the effect of MgO whisker addition on sintering and thermal shock resistance of refractory was also investigated. The results show that the thermal decomposition product is MgCO3·3H2O and its morphology is remarkably influenced by the types of additives, and magnesium carbonate whisker with the length of 10-60 μm and length-diameter ratio of 10-20 is successfully prepared when a type of soluble magnesium salt is added. MgO whisker with the length of 10-40 μm is derived from precursor with the heating rate of 1 ℃/min. The thermal shock resistance of refractory is significantly improved by the addition of MgO whisker due to its effect on binding and preventing crack expanding, and the proper amount of whisker addition is around 3%.展开更多
基金the National Natural Science Foundation of China(51572244 and U1604252)for supporting this work
文摘Purging plugs installed in the bottom of steel ladles are widely used for the secondary refining of high quality steel grades.The dynamic service conditions and temperature gradients caused by the cold inert gas blown through the plug during stirring create a strong thermal shock impact on the materials.This can affect its service life and restrict the safety and efficiency of steel making if the plug fails during use.In this work,the influence of the particle size distribution (PSD) and amount of reactive alumina on the sintering behavior of ultra-low cement bonded corundum-spinel based castables was investigated on lab scale.The relationship between sintering reactivity of matrix and thermal shock resistance of castables was evaluated in detail.Results show that the sintering of castables can be intensified by using finer reactive alumina.However,excessive sintering of the castable through finer reactive alumina is negative for thermal shock resistance.The microstructure characterization reveals that castables with more intense sintering show denser matrix structure,which is less effective in hampering crack propagation and therefore results in decline of their thermal shock resistance.
文摘Thermal shock resistant properties of reaction sintered bauxite-based β-Sialon bonded corundum have been investigated, and the results are compared with those of Al_ 2O_ 3 based counterpart. It is found they all have very good thermal shock resistance. Their residual strength ratios after one thermal shock cycle at ΔT=1200℃ and ΔT=1350℃ are 61%~73% and 53%~65% respectively. Their critical temperature difference (TSR) is 600℃~800℃. TSR parameters are calculated based on thermal expansion, modulus of elasticity, and fracture toughness determined. The reasons for improving TSR of these composite materials are discussed.
基金The paper was presented at the Unitecr’05,which was held in Orlando. USA on Nov.8~11,2005
文摘The paper describes the ries with high thermal shock development of brick seresistance and low creep rate for hot blast stove, including research target and research plan on the basis of analysis on how to enhance the thermal shock resistance and to lower creep rate of the bricks. Efforts have been made on the selection of starting materials such as corundum, mullite, andalusite and sillimanite etc., together with some measures taken on multi-grade formulation, homogenizing of the matrix of bricks and addition of some special additives. The results indicated that the bricks were with characteristics such as higher thermal shock resistance of 〉 30 cycles under quenching in water from 1000℃, and creep rate of 0. 2 under 1400℃ for 20 -50hrs with load of 0.2 MPa. Now a series of products of this kind have been developed and produced. The application of the products in Wuhan Iron and Steel Co. showed very prospective results. Now most of domestic large sized blast furnaces say ≥- 1000m^3, including those of Baoshan Iron and Steel Co. , have selected the series products made by Gongyi No. 5 Refractories Head Factory（GYWN） for their hot blast stoves.
文摘In order to investigate the effect of zirconia corundum on the preparation of chrome corundum castables,samples were prepared using tabular corundum,white fused corundum,active alumina micropowder,chromium oxide micropowder and fused ziconia corundum particles as the main raw materials,and pure calcium aluminate cement as the binder.The effects of the fused zirconia corundum particles addition(1-0.5 mm,0,4.5%,9%,and 18%,by mass)on the linear change rate,the apparent porosity,the cold modulus of rupture,and the thermal shock resistance of chrome corundum castables were studied,and the microstructure of the samples was analyzed.The results show that:(1)with the zirconia corundum addition increasing,the permanent linear change on heating of the samples gradually increases,the apparent porosity gradually increases,the cold modulus of rupture gradually decreases,and the thermal shock resistance gradually increases;(2)according to SEM,it can be found that the phase transformation of ZrO2 after heat treatment leads to a large number of microcracks in the material.On one hand,the cold modulus of rupture of the material is reduced;on the other hand,the thermal shock resistance of the material is improved.
文摘Corundum spinel castable was prepared using tabular corundum as aggregates,white fused corundum powder,spinel powder and alumina powder as the matrix,pure calcium aluminate cement as a binder,and extra adding calcium chloride(0,1%,2%,and 3%,by mass).The effects of the CaCl2 addition on the cold physical properties,the hot strength,the thermal shock resistance and the microstructure of the castable were studied.The results show that,for the corundum spinel castable fired at 1550℃,with the increase of the CaCl2 addition from 0 to 3%,the cold strengthes first increase,then decrease,the apparent porosity increases,the volume density decreases,and the linear change rate first decreases and then increases,while the overall change is not significant;however,the hot modulus of rupture and the thermal shock resistance are obviously improved.This is mainly due to that,CaCl2 is evenly distributed in the castable in the form of solution,and reacts with Al2O3 to form small flake CA6 crystals,which evenly distributed in the sample matrix strengthening and toughening the material.
文摘Effect of kyanite addition on properties of plastic refractories that based on Chinese calcined flint clay were investigated with the Chinese calcined flint clay as raw materials, aluminum sulfate and fireclay as binding systems. After 24 h curing after demoulding and another 24 h curing at 110 ℃, the specimens were heat-treated at 1000, 1300 and 1500℃ for 3 h, respectively. Thepermanent linear change, bulk density, modulus of rupture, clod crushing strength, thermal expansion coefficient and thermal shock resistance were examined. The results show that the shrinkage of plastic refractory decreased with increasing kyanite addition after heat-treated at 1000 and 1300℃ , and its expansivity increased with increasing kyanite addition after heat-treated at 1500 ℃. The strength can be increased when kyanite was added into the plastic refractory. The thermal expansion coefficient and the expansivity were increased, and the shrinkage can be reduced at high temperature when kyanite addition was more than 10%. On the condition of this experiment, the thermal shock resistance of plastic refractory was the best when kyanite addition is w(kyanite)=10%.
文摘Effect of different particle sizes of cordierite on properties of castable refractory by different heat treatment temperatures were investigated respectively with mullite and bauxite as raw materials, calcium aluminate cement as binders. After 24 h curing in mould and another 24 h curing at 110 ℃ after demoulding, the specimens were heat treated at 1 000 ℃, 1 300℃ and 1 500℃ for 3 h, respectively. The bulk density （ BD）, permanent linear change （ PLC）, modulus of rupture（MOR） and clod crushing strength（CCS）, thermal expansion coefficient and thermal shock resistance were examined. The results show that there is no obvious effect on adjusting permanent linear change and bulk density of castables by adding different particle sizes of cordierite at low temperature and intermediate temperature. Modulus of rupture of castable increase with the decreasing of the particle sizes of cordierite after heat treated by 1 000 ℃ and 1 300℃. In this experiment, thermal shock resistance of the castable with cordierite whose particle size is 0 - 1 mm is the best.
文摘Using sintered corundum as aggregate, white fused corundum powder, fused spinel powder, ultra-fine a-A12 0 3, nano calcium carbonate and hydrated alumina as matrix, effects of nano calcium carbonate additions （0. 4%, O. 8%, 1.2%, 1.6% and 2. 0% in mass, the same hereinafter） on modulus of rupture, thermal shock resi.~tanee and slag resistance of corundum -spinel castables after treating at different temperatures were studied. The results show that nano calcium carbonate decomposes at high temperatures and in-situ forms ealci- ant aluminates, which can significantly increase the CMOR and HMOR of the castables after treating at 800 -1 400 ℃ ; adding nano calcium carbonate obviously improves the thermal shock resistance of the castables, and has little influence on the high basicity slag resist- ance, however, significantly decreases the corrosion and penetration resistance to low basicity slag.
文摘The Al-AlN bonded corundum based refractories was synthesized with the starting materials of fused alumina and metallic aluminium in nitrogen atmosphere through in-situ reaction. The study indicated that with the addition of 14% metallic aluminium （13% of Al powder and 1% of Al fiber） , the material nitridized at 1100℃ for 3h has excellent physical properties. It is found that a massive quantity of alN in the forms of both whiskers and hexagon pellet particles is formed, and a large quantity of Al remained in the matrix. This multiple bonding system resulted in the excellent mechanical properties of the material. It is also found that the hydration tendency of the prepared material is inhibited, and the material exhibited excellent thermal shock resistance. The nature of protective oxidation of the bonding system is characterized. Thus, this material may become a new candidate of carbon-free sliding plate material for continuous casting.
基金This work was supported financially by the National Natural Science Foundation of China(NSFC,Grant Nos.51872211 and 51702065)the Special Project of Central Government for Local Science and Technology Development of Hubei Province(2019ZYYD003 and 2019ZYYD076).
文摘h-BN can be applied in Al_(2)O_(3)–C refractories to substitute graphite due to their similar crystal structure and better resistance to molten steel and oxidation.The effects of h-BN particle size on the mechanical properties and fracture behavior of Al_(2)O_(3)–C refractories were investigated through wedge splitting test and microstructural analyses.The obtained results demonstrated that the addition of larger-sized h-BN was conducive to the growth of in situ formed SiC whiskers,which contributed to the highest flexural strength(42.63±3.10 MPa)of specimen D10.In comparison,the smaller-sized h-BN can induce more crack propagation paths along the interface and within matrix,leading to more tortuous crack propagation paths,and thus the thermal shock-related parameters such as specific fracture energy,characteristic length,and thermal shock resistance were improved.Consequently,the residual strength ratio of Al_(2)O_(3)–C refractories was increased from 35.5%to 42.5%with decreasing the h-BN particle size from 10 to 0.1μm.
基金Projects(50874130,50974034)supported by the National Natural Science Foundation of ChinaProject(FMRU2008K01)supported by the Open Research Fund of Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education,Wuhan University of Science and Technology,China
文摘Magnesium carbonate whisker as precursor was prepared from the low-grade magnesite tailings by the route of calcination, hydration, carbonation and thermal decomposition, and then MgO whisker was prepared by calcining the precursor. In addition, the effect of MgO whisker addition on sintering and thermal shock resistance of refractory was also investigated. The results show that the thermal decomposition product is MgCO3·3H2O and its morphology is remarkably influenced by the types of additives, and magnesium carbonate whisker with the length of 10-60 μm and length-diameter ratio of 10-20 is successfully prepared when a type of soluble magnesium salt is added. MgO whisker with the length of 10-40 μm is derived from precursor with the heating rate of 1 ℃/min. The thermal shock resistance of refractory is significantly improved by the addition of MgO whisker due to its effect on binding and preventing crack expanding, and the proper amount of whisker addition is around 3%.
