VIBRATION CHARACTERISTIC INVESTIGATION OF COUNTER-ROTATING DUAL-ROTOR IN AERO-ENGINE

Two methods for vibration characteristic investigation of the counter-rotating dual-rotors in an aero-en- gine are put forward. The two methods use DAMP tool on the MSC. NASTRAN platform and develope the re- solving sequence. Vibration characteristics of a turbofan engine are analyzed by using the two methods. Com- pared with results calculated using transfer matrix method and test results, the two methods are valuable and have great potential in practical applications for vibration characteristic investigation of aero-engines with high thrust-weight ratio.

VIBRATION NUMERICAL ANALYSIS OF COUNTER-ROTATING TURBINE WITH WAKE-FLOW USING FLUID-STRUCTURE INTERACTION METHOD

The design of counter-rotating turbine is one of new techniques to improve the thrust-weight ratio of jet propulsion engines.Numerical analysis of a low pressure（LP）counter-rotating turbine rotor blade is presented by using ANSYS/CFX software.Interaction of aerodynamics and solid mechanics coupling in the computation is applied.In some rating of turbine,stress distribution and vibration characteristics of low pressure turbine（LPT）blade are computed.The wake aerodynamic forces and LPT blade vibration are transformed in frequency domain using fast Fourier transform（FFT）method.The results show that under wake aerodynamic force excitation,the first order modal vibration is more easily aroused and the higher order response cannot be ignored.Moreover,with different temperature fields,the vibration responses of blade are also different.

Effects of Shielding Coatings on the Anode Shaping Process during Counter-rotating Electrochemical Machining

Electrochemical machining （ECM） has been widely used in the aerospace, automotive, defense and medical industries for its many advantages over traditional machining methods. However, the machining accuracy in ECM is to a great extent limited by the stray corrosion of the unwanted material removal. Many attempts have been made to improve the ECM accuracy, such as the use of a pulse power, passivating electrolytes and auxiliary electrodes. However, they are sometimes insufficient for the reduction of the stray removal and have their limitations in many cases. To solve the stray corrosion problem in CRECM, insulating and conductive coatings are respectively used. The different implement processes of the two kinds of coatings are introduced. The effects of the two kinds of shielding coatings on the anode shaping process are investigated. Numerical simulations and experiments are conducted for the comparison of the two coatings. The simulation and experimental results show that both the two kinds of coatings are valid for the reduction of stray corrosion on the top surface of the convex structure. However, for insulating coating, the convex sidewall becomes concave when the height of the convex structure is over 1.26 ram. In addition, it is easy to peel off by the high-speed electrolyte. In contrast, the conductive coating has a strong adhesion, and can be well reserved during the whole machining process. The convex structure fabricated by using a conductive iron coating layer presents a favorable sidewall profile. It is concluded that the conductive coating is more effective for the improvement of the machining quality in CRECM. The proposed shielding coatings can also be employed to reduce the stray corrosion in other schemes of ECM.

New Bulb Turbine with Counter-rotating Tandem-runner

With the increasing demand for the clean sustainable power, the turbine design urgently turns to increase the capability significantly toward higher head for generating larger power. Currently, there are many studies in the field of the bulb turbine with single-stage runner, though reports about counter-rotating tandem-runner are rare. However, the further high-head application with the single-stage runner is very difficult to achieve due to the limit of the specific speed. In this paper, a new bulb turbine with the tandem-runner is designed in order to substantially increase the applicable limit toward higher head with larger power. A half of the net head is absorbed by the frontal runner which can generate output power, while the remaining half is absorbed by the rear runner. To generate the Euler energy required for the rear runner, the frontal runner has the counter-rotation against the rear runner so that the counter-rotating tandem-runner can meet the purpose of double head and power under the same size as the conventional bulb turbine. Supply and demand of Euler energy between the two runners are thoroughly optimized through the detailed flow analysis, in order to secure the stable operation. As a result, the interference of Euler energies between the outflow from the frontal runner and the inflow to the rear runner is confirmed to be very small on the counter-rotating interface between the two runners. The prediction method of on-cam performance between the two adjustable runners is also developed numerically, which provides optimal flow between the two runners. This research provides a theoretical basis for the optimal design and operation of the counter-rotating tandem-runner bulb turbines.

Modeling and Simulation of aCounter-Rotating Turbine System for Underwater Vehicles

The structure of a counter-rotating turbine of an underwater vehicle is designed by adding the counter-rotating second-stage turbine disk to the conventional single-stage turbine. The available kinetic energy and the absorption power of the auxiliary system are calculated at different working conditions, and the results show that the power of the main engine and auxiliary system at the counter-rotating turbine system matches well with each other. The technology scheme of the counter-rotating turbine system is proposed, then the experimental simulation of the lubricating oil loop, fuel loop, and seawater loop is completed. The simulation results indicate that the hydraulic transmission system can satisfy the requirements for an underwater vehicle running at a steady sailing or variable working conditions.

Link Resource Allocation in Counter-Rotating Seam of Low-Orbit Satellite Network

This paper studies the communication problem at the counter-rotating seam of the low-orbit satellite based on the walker constellation. The counter-rotating seam has a short life cycle, low capacity, and dynamic geometric parameters. To better utilize the scarce link resources at the seam, increase network throughput, and approach the physical limits of the link throughput at the seam, an initial phase condition that maximizes the relative rotational joint link throughput is calculated. In the experimental simulation results using the Iridium system as an example, it is shown that better throughput can be obtained under the initial conditions, and the throughput is improved by about 30%.

Isolated attosecond pulse generation with few-cycle two-color counter-rotating circularly polarized laser pulses

Most of the schemes for generating isolated attosecond pulses（IAP） are sensitive to the carrier-envelope phase（CEP）of the driving lasers. We propose a scheme for generating IAP using two-color counter-rotating circularly polarized（TCCRCP） laser pulses. The results demonstrate that the dependence of the IAP generation on CEP stability is largely reduced in this scheme. IAP can be generated at most of CEPs. Therefore, the experiment requirements become lower.

Numerical Flow Simulation in Turbine Mode of Counter-Rotating Type Pumping Unit to Cooperate with Wind Turbine

This serial research has proposed the hybrid power system combined the wind power unit with the counter-rotating type pump-turbine unit, to provide the constant output for the grid system, even at the suddenly fluctuating/turbulent wind circumstance. In this paper, the tandem impellers prepared for the counter-rotating type pumping unit were operated at the turbine mode, and the performances and the flow conditions were investigated numerically with accompanying the experimental results. Even though providing the pumping unit for the turbine mode, the maximum hydraulic efficiency is close to one of the counter-rotating type hydroelectric unit designed exclusively for the turbine mode. Besides, the runners/impellers of the unit work evidently so as to coincide the angular momentum change through the front runners/impellers with that through the rear runners/impellers, namely to take the axial flow at not only the inlet but also the outlet, without the guide vanes. From these results, it can be concluded that this type unit is effective to work at not only the pumping but also the turbine modes.

Semi-integer harmonic generation from an argon atom by bichromatic counter-rotating circularly polarized laser field

We theoretically investigated the properties of the high-order harmonic generation from an argon atom by bichromatic counter-rotating circularly polarized(BCCP)laser field.The harmonic emission processes have been illustrated by numerically solving the two-dimensional time-dependent Schr¨odinger equation of an atom in intense laser fields.It is found that with the decrease of the right-circularly polarized laser wavelength,the harmonic spectra are gradually splitting and the harmonic orders move towards the higher frequency.Meanwhile,the integer and semi-integer harmonic emission will be generated when the frequency ratios of right-and left-circularly polarized lasers are semi-integer.The emission mechanism of the semi-integer-order harmonics has been investigated by using the rules of photon absorption and emission.

Effects of initial electronic state on vortex patterns in counter-rotating circularly polarized attosecond pulses

We theoretically investigate the effects of different electronic states as the initial state on the vortex patterns in photoelectron momentum distributions(PMDs)from numerical solutions of the two-dimensional(2D)time-dependent Schrodinger equation(TDSE)of He^(+)with a pair of counter-rotating circularly polarized attosecond pulses.It is found that the number of spiral arms in vortex patterns is equal to the number of the absorbed photons when the initial state is the ground state.However,the number of spiral arms in vortex patterns is always two more than the number of the absorbed photons when the initial state is the excited state.This sensitivity is attributed to the initial electron density distribution.In addition,we have demonstrated the PMDs for different initial electronic states with the same wavelengths and analyzed their corresponding physical mechanisms.It is illustrated that the method presented can be employed to effectively control the distribution of the electron vortices.

Power Stabilization System with Counter-Rotating Type Pump-Turbine Unit for Renewable Energy

Traditional type pumped storage system contributes to adjust the electric power unbalance between day and night, in general. The pump-turbine unit is prepared for the power stabilization system, in this serial research, to provide the constant power with good quality for the grid system, even at the suddenly fluctuating/turbulent output from renewable energies. In the unit, the angular momentum changes through the front impeller/runner must be the same as that through the rear impeller/runner, that is, the axial flow at the outlet should be the same to the axial flow at the inlet. Such flow conditions are advantageous to work at not only the pumping mode but also the turbine mode. This work discusses experimentally the performance of the unit, and verifies that this type unit is very effective to both operating modes.

Role of potential on high-order harmonic generation from atoms irradiated by bichromatic counter-rotating circularly polarized laser fields

We investigate high-order harmonic generation from atoms irradiated by bichromatic counter-rotating circularly polarized laser pulses by numerically solving the time-dependent Schrödinger equation.It is found that the minimum energy position of the harmonic spectrum and the non-integer order optical radiation are greatly discrepant for different atomic potentials.By analyzing the quantum trajectory of the harmonic emission,discrepancies among the harmonic spectra from different potentials can be attributed to the action of the potential on the ionized electrons.In addition,based on the influence of the driving light intensity on the overall intensity and ellipticity of higher order harmonics,the physical conditions for generating a high-intensity circularly polarized harmonic can be obtained.

Counter-Rotating Type Horizontal-Axis Bidirectional Propellers for Tidal Stream Power Unit

Tidal stream power units with horizontal-axis propellers are one of promising technologies for generating the renewable green energy. The ebb and flow require that the power unit must operate in bidirectional tidal streams. Hence a tidal stream power unit with counter-rotating type horizontal-axis bidirectional propellers is proposed in this paper. The blades with fully-symmetrical hydrofoils were optimized numerically. The output and flow conditions predicted by the computational fluid dynamics simulations are compared with the results of the wind tunnel experiments at the higher tip speed ratios, which are of expected usual operating conditions of this unit. The numerical and experimental results show good agreements. It is also confirmed that the flow discharged from the counter-rotating type propellers has no swirling component, though the single propeller generates the unacceptable swirling component.

A Numerical Prediction of Tip Vortices from Tandem Propellers in the Counter-Rotating Type Tidal Stream Power Unit

Ocean energy has a potential of providing a large amount of renewable energy around the world. One of the forms of ocean energy, tidal stream power is widely recognized as the continuous, predictable and eco-friendly ocean energy source. Unique tandem propellers that can counter-rotate have been designed to generate electric power effectively from a tidal stream. This type of power unit has several advantages compare to the conventional unit with a single propeller. At the design of the tidal stream power unit, it is important to investigate the structure of the tip vortex tubes shedding to predict the load of the propeller. In this research, we investigated the tip vortex shedding using the CFD method for the conventional single propeller and counter-rotating type tandem propellers and estimated the performance efficiency using RANS (Reynolds Averaged Navier-Stokes) model and we confirmed the limitation of RANS model on the calculation of the tip vortex stretching.

Counter-Rotating Type Pump-Turbine Unit Stabilizing Momentarily Fluctuating Power from Renewable Energy Resources

It is difficult for renewable energy resources to provide constant power with excellent quality for the grid system. This serial research proposes a power stabilization system with a pumped storage to guarantee power quality and capacity, while the outputs from the energy resources are at unstable and/or fluctuating conditions. The power stabilization system with a counter-rotating type pump-turbine unit was prepared and operated at the pumping and the turbine modes. The unit composed of the tandem impellers/runners connected to the inner and the outer armatures of the unique motor/generator. The experiments have verified that this type pump-turbine unit is reasonably effective to stabilize momentarily/instantaneously the fluctuating power from the renewable energy resources.

Dynamical Modeling and Dynamic Characteristics Analysisof a Coaxial Dual-Rotor System

The dual-rotor structure serves as the primary source of vibration in aero-engines. Understanding itsdynamical model and analyzing dynamic characteristics, such as critical speed and unbalanced response, arecrucial for rotor system dynamics. Previous work introduced a coaxial dual-rotor-support scheme for aeroengines,and a physical model featuring a high-speed flexible inner rotor with a substantial length-to-diameter ratiowas designed. Then a finite element (FE) dynamic model based on the Timoshenko beam elements and rigid bodykinematics of the dual-rotor system is modeled, with the Newmark method and Newton–Raphson method used forthe numerical calculation to study the dynamic characteristics of the system. Three different simulation models,including beam-based FE (1D) model, solid-based FE (3D) model, and transfer matrix model, were designed tostudy the characteristics of mode and the critical speed characteristic of the dual-rotor system. The unbalancedresponse of the dual-rotor system was analyzed to study the influence of mass unbalance on the rotor system. Theeffect of different disk unbalance phases and different speed ratios on the dynamic characteristics of the dual-rotorsystem was investigated in detail. The experimental result shows that the beam-based FE model is effective andsuitable for studying the dual-rotor system.

Analysis on Nonlinear Dynamic Properties of Dual-Rotor System

In order to clarify the effects of support structure on a dual-rotor machine,a dynamic model is established which takes into consideration the contact force of ball bearing and the cubic stiffness of elastic support. Bearing clearance,Hertz contact between the ball and race and the varying compliance effect are included in the model of ball bearing. The system response is obtained through numerical integration method,and the vibration due to the periodic change of bearing stiffness is investigated. The motions of periodic,quasiperiodic and even chaotic are found when bearing clearance is used as control parameter to simulate the response of rotor system. The results reveal two typical routes to chaos: quasi-periodic bifurcation and intermittent bifurcation. Large cubic stiffness of elastic support may cause jump and hysteresis phenomena in resonance curve when rotors run at the critical-speed region. The modeling results acquired by numerical simulation will contribute to understanding and controlling of the nonlinear behaviors of the dual-rotor system.

Effect of Hub-Ratio on Performance of Asymmetric Dual-Rotor Small Axial Fan

Currently, domestic and abroad scholars put more attention on contra-rotating dual-rotor axial fan. But there is less scholars study on asymmetric dual-rotor small axial fan, which is one of the contra-rotating dual-rotor axial fans. Like axial fan, many factors have influence on the performance of the asymmetric dual-rotor small axial flow fan, such as the wheel hub ratio, blade shape, blade number, stagger angle and the tip clearance. Because wheel hub ratio has great impact on the performance of the fan, we choose the size of wheel hub ratio as a variable factor to study the model change. There is a different wheel hub ratio between front stage impeller and rear stage of asymmetric dual-rotor small axial fan, so it is very beneficial to select the greater wind area that the fan area of external diameter minuses the area occupied by the blades and the hub as front stage impeller. In this paper, the hub-ratio of front stage impeller is 0.72, and that of rear stage is 0.72, 0.67 and 0.62 respectively along with the front stage impeller. Three kinds of models with different hub ratio of rear stage are simulated using the CFD software and the static characteristics are obtained. Based on the experimental test results, the internal flow field of the asymmetric dual-rotor small axial fan is analyzed in detail, the impact trends of different hub-ratio on the performance of asymmetric dual-rotor small axial fan are obtained and the argument of structure optimization for dual-rotor small axial fan is provided.

Tomographic particle image velocimetry measurement on three-dimensional swirling flow in dual-stage counter-rotating swirler

Three-Dimensional(3D)swirling flow structures,generated by a counter-rotating dualstage swirler in a confined chamber with a confinement ratio of 1.53,were experimentally investigated at Re=2.3×10^(5)using Tomographic Particle Image Velocimetry(Tomo-PIV)and planar Particle Image Velocimetry(PIV).Based on the analysis of the 3D time-averaged swirling flow structures and 3D Proper Orthogonal Decomposition(POD)of the Tomo-PIV data,typical coherent flow structures,including the Corner Recirculation Zone(CRZ),Central Recirculation Zone(CTRZ),and Lip Recirculation Zone(LRZ),were extracted.The counter-rotating dual-stage swirler with a Venturi flare generates the independence process of vortex breakdown from the main stage and pilot stage,leading to the formation of an LRZ and a smaller CTRZ near the nozzle outlet.The confinement squeezes the CRZ to the corner and causes a reverse rotation flow to limit the shape of the CTRZ.A large-scale flow structure caused by the main stage features an explosive breakup,flapping,and Precessing Vortex Core(PVC).The explosive breakup mode dominates the swirling flow structures owing to the expansion and construction of the main jet,whereas the flapping mode is related to the wake perturbation.Confinement limits the expansion of PVC and causes it to contract after the impacting area.

Convex shaping process simulation during counter-rotating electrochemical machining by using the finite element method

In counter-rotating electrochemical machining （CRECM）, a revolving cathode tool with hollow windows of various shapes is used to fabricate convex structures on a revolving part. During this process, the anode workpiece and the cathode tool rotate relative to each other at the same rotation speed. In contrast to the conventional schemes of ECM machining with linear motion of a block tool electrode, this scheme of ECM is unique, and has not been adequately studied yet. In this paper, the finite element method （FEM） is used to simulate the anode shaping process during CRECM, and the simulation process which involves a meshing model, a moving boundary, and a simulation algorithm is described. The simulated anode profiles of the convex structure at different processing times show that the CRECM process can be used to fabricate convex structures of various shapes with different heights. Besides, the variation of the inter-electrode gap indicates that this process can also reach a relative equilibrium state like that in conventional ECM. A rectangular convex and a circular convex are successfully fabricated on revolving parts. The experimental results indicate relatively good agreement with the simulation results. The proposed simulation process is valid for convex shaping prediction and feasibility studies as well.