SIMUUTION OF ELECTROMAGNETIC TUBE BULGING BASED ON LOOSE COUPLING METHOD

A loose coupling method is used to solve the electromagnetic tube bulging. ANSYS/ EMAG is used to model the time varying electromagnetic field with the discharge current used as excitation, in order to obtain the radial and axial magnetic pressure acting on the tube, the magnetic pressure is then used as boundary conditions to model the high velocity deformation of tube with DYNAFORM, The radial magnetic pressure on the tube decreases from the center to the tube end, axial magnetic pressure is greater near the location equal to the coil height and slight in the other region. The radial displacement of deformed workpicces is distributed uniformly near the tube center and decreases from the center to the end; Deformation from the location equal to coil height to the tube end is little. This distribution is consistent with the distribution of radial pressure; Effect of the axial magnetic pressure on deformation can be ignored, The calculated results show well agreements with the experimental results.

A well test analysis model of generalized tube flow and seepage coupling

"Generalized mobility"is used to realize the unification of tube flow and seepage in form and the unification of commonly used linear and nonlinear flow laws in form,which makes it possible to use the same form of motion equations to construct unified governing equations for reservoirs of different scales in different regions.Firstly,by defining the generalized mobility under different flow conditions,the basic equation governing fluid flow in reservoir coupling generalized tube flow and seepage is established.Secondly,two typical well test analysis models for coupling tube flow and seepage flow are given,namely,pipe-shaped composite reservoir model and partially open cylindrical reservoir model.The log-log pressure draw-down type-curve of composite pipe-shaped reservoir model can show characteristics of two sets of linear flow.The log-log pressure drawdown plot of partially opened cylindrical reservoir model can show the characteristics of spherical flow and linear flow,as well as spherical flow and radial flow.The pressure build-up derivative curves of the two models basically coincide with their respective pressure drawdown derivative curves in the early stage,pulling down features in the late stage,and the shorter the production time is,the earlier the pulling down feature appears.Finally,the practicability and reliability of the models presented in this paper are verified by three application examples.

Damage prediction of HP40Nb steel with coupled creep and carburization based on the continuum damage mechanics

HP40Nb steel, used as a candidate material for ethylene cracking furnace tube, suffers creep and carburization damage from the complex environment of high temperature, high carbon potential and low oxygen partial pressure, and they lead to failure of the furnace tubes ahead of designed life. In order to investigate damage evolution under the complex condition, coupled creep damage and carburization damage constitutive equations were developed according to continuum damage mechanics theory. Based on the finite element ABAQUS code, user subroutines were developed for analyz- ing damage evolution of ethylene furnace tube under the action of coupled creep- carburization. The results show that carburization accelerates the damage process dramatically, damage value reaches the critical value along the inner surface after serving for 75,000 h under the action of creep-carburization, meanwhile the damage value is only 0.53 along the outer surface after operating the same time under the action of creep alone, which means that microcracks are generated along the inner surface under the action of coupled creep-carburization, fracture begins along the outer surface of tube under the action of creep alone.