Static creep and cyclic creep tests were carried out on a Cr-Mo rotor steel from 0.5 to 0.6 T_m. Cyclic creep retardation occurred under the test conditions.With an increase of stress frequency, cyclic creep strain ra...Static creep and cyclic creep tests were carried out on a Cr-Mo rotor steel from 0.5 to 0.6 T_m. Cyclic creep retardation occurred under the test conditions.With an increase of stress frequency, cyclic creep strain rate decreases and rupture time increases.The cyclic creep strain rate for the stress wave of a square shape is higher than that of a tri- angle shape.The apparent stress exponent of cyclic creep and the apparent activation energy of cyclic creep are both higher than those of static creep.The minimum strain rate is inversely proportional to rupture time for both static and cyclic creeps at dif- ferent stresses,temperatures,frequencies and wave shapes.The cyclic creep retardation mechanism was explored by the observation and analysis of the dis- location structure and fracture surface.展开更多
1.25Cr-0.5Mo steels with different Ti-B or Al-B treatment were exposed in 18 MPa hydrogen atmosphere at 480℃ fo f 100, 500 and 1000 h respectively. Tensile and bend properties of steels before and after hydrogen chan...1.25Cr-0.5Mo steels with different Ti-B or Al-B treatment were exposed in 18 MPa hydrogen atmosphere at 480℃ fo f 100, 500 and 1000 h respectively. Tensile and bend properties of steels before and after hydrogen changing were tested. The results show that the different mechanical properties of the steels with different B content have different responses to high temperature high pressure hydrogen charging processes.After hydrogen changing, more loss of ductility can be found in the steel not treated with B than those in the steels treated with B. Metallographic analyses indicated that decarburization occurred in all the steels. Furthermore, many methane bubbles were found by SEM analysis in the surface decarburization layer in the steel without B,while only a few bubbles, the number and size of which decreased with increasing B content, were found in steels with B treatment. In addition, hydrogen determination results manifested that after being exposed in hydrogen atmosphere the steel containing no B had higher hydrogen content than that of steels containing B. All this suggests that B treatment improved the HA resistance of 1.25Cgr-0.5Mo steel, and the more B the steel contained the more perceptible the effect.展开更多
The inclusion parameters,fracture surface morphology and void growth characteristics of ten- sile and fracture toughness specimens of 2.25Cr-1Mo steels with and without rare-earth (RE)additions have been investigated ...The inclusion parameters,fracture surface morphology and void growth characteristics of ten- sile and fracture toughness specimens of 2.25Cr-1Mo steels with and without rare-earth (RE)additions have been investigated by quantitative metaltography(QTM),scanning elec- tron microscopy(SEM)and energy dispersive spectroscopy(EDS).There is a substantially higher density of inclusions in the RE-treated steel,which has lower values of fracture proper- ties including critical values of COD and J integral(δ_c and J_(IC)),fracture strain(ε_f) and Charpy V-notch energy(CVN).The fracture surface of the RE-treated steel comprises equiaxed dimples of diameters comparable with its inclusion spacing,whereas for the non-RE-treated steels,a wide range of dimple sizes is found with average diameter much smaller than the corresponding inclusion spacing.The investigation indicates that the lower values of fracture properties for the steel with RE at room temperature may be ascribed to its large content of RE-containing inclusions.展开更多
The qualitative relationship between hydrogen concentration and notch tensile strength has been investigated for 5Ni-16Cr-Mo steel with different strength.The notch tensile strength was determined by means of slow str...The qualitative relationship between hydrogen concentration and notch tensile strength has been investigated for 5Ni-16Cr-Mo steel with different strength.The notch tensile strength was determined by means of slow strain rate test(SSRT)on circumferentially notched round bar specimens with the notch root radius of 0.15 mm after hydrogen charging.Meanwhile,the hydrogen diffusion behaviors of various strength steel were studied by thermal desorption spectroscopy(TDS)analysis.The SSRT results show that the T460 steel has higher susceptibility of hydrogen embrittlement in contrast with T520 steel.The activation energies and microstructure indicate that the dislocations and interfaces of martensitic laths are hydrogen traps in 5Ni-16Cr-Mo steel.By SSRT,the elastic limit of charged specimen loaded in air is higher than the flow stress without hydrogen charging before unloading,while the difference is defined as hydrogen-induced stress.The value of hydrogen-induced stress σ*increases linearly with hydrogen concentration:σ*=−0.622+2.015C0.The finite element analysis results of stress distributions near the notch tip have shown that the maximum principal stress increases with the notch root radius decreasing.展开更多
The microstructure and hardness on and below the surface of Cr-Mo steel (SCM435) treated by water jet peening (WJP) were investigated using scanning electron microscopy and micro Vickers hardness measurements. The cha...The microstructure and hardness on and below the surface of Cr-Mo steel (SCM435) treated by water jet peening (WJP) were investigated using scanning electron microscopy and micro Vickers hardness measurements. The change of the surface residual stress caused by the WJP treatment influenced the surface microstructure and surface hardness of the SCM435 steel. Cementite in the pearlite phase tended to protrude as the duration of WJP was increased. Voids were formed in the area 0.5 - 1.0 mm below the surface and also at grain boundaries between ferrite and pearlite grains, whereas no voids were formed in the depth range from 2.0 to 3.0 mm below the surface.展开更多
The presence of retained austenite gives rise to deterioration of the wear resistance and fracture strength of Cr-Mo steels in many cases. Thus, the effects of heat treatments including direct quenching, martempering,...The presence of retained austenite gives rise to deterioration of the wear resistance and fracture strength of Cr-Mo steels in many cases. Thus, the effects of heat treatments including direct quenching, martempering, and austempering on the retained austenite existing in the microstrueture of these steels were investigated. Specimens were austenized at 950 ℃ followed by direct quenching using compressed and still air. The specimens were also isothermally quenched in salt bath at 200 and 300 ℃ for 2, 8, 30, and 120min. Microstructures of the specimens were studied using optical microscope (traditional black and white etching as well as color etching), scanning electron microscope (SEM), microhardness tester, and X-ray diffraction (XRD). The results showed that the lowest amount of retained austenite in the microstructure was obtained in the specimens quenched isothermally at 300 ℃ for 120 min.展开更多
Ensuring the homogeneous and excellent mechanical properties of 2.25Cr-1Mo-0.25V ultra-thick steel plate is the key to the production of hydrogenation reactor equipment.Thus,it is required to understand the heterogene...Ensuring the homogeneous and excellent mechanical properties of 2.25Cr-1Mo-0.25V ultra-thick steel plate is the key to the production of hydrogenation reactor equipment.Thus,it is required to understand the heterogeneity of microstructures and properties of ultra-thick plate after heat treatment.In this work,the effect of post-weld heat treatment(PWHT)on the strength,plasticity,toughness and microstructures of the 193-mm-thick steel plate was investigated,and the formation mechanism of heterogeneity was elucidated.The PWHT decreased the room-and high-temperature yield strength(YS)and ultimate tensile strength(UTS)of the steel plate after normalizing and tempering(NT),while the room-and high-temperature YS and UTS decreased from the surface to the center of 193-mm-thick steel plate.It was attributed to the enhanced decomposition of martensite-austenite(M-A)constituents and coarsening of grains and precipitated carbides.展开更多
Carbides in a 2. 25Cr-1Mo hot reheat steam pipe joint over 20 years service at 565℃ , were studied by means of H- 800 TEM and EDAX. It is concluded that there were M2C, M23C6 and M6C carbides in the joint, M2 C →M6C...Carbides in a 2. 25Cr-1Mo hot reheat steam pipe joint over 20 years service at 565℃ , were studied by means of H- 800 TEM and EDAX. It is concluded that there were M2C, M23C6 and M6C carbides in the joint, M2 C →M6C and M23 C6→M6 C carbide transformations were also found in both base metal and weld metal. Cube-to-Cube orientation relationship exists between M23 C6 and M6 C.展开更多
文摘Static creep and cyclic creep tests were carried out on a Cr-Mo rotor steel from 0.5 to 0.6 T_m. Cyclic creep retardation occurred under the test conditions.With an increase of stress frequency, cyclic creep strain rate decreases and rupture time increases.The cyclic creep strain rate for the stress wave of a square shape is higher than that of a tri- angle shape.The apparent stress exponent of cyclic creep and the apparent activation energy of cyclic creep are both higher than those of static creep.The minimum strain rate is inversely proportional to rupture time for both static and cyclic creeps at dif- ferent stresses,temperatures,frequencies and wave shapes.The cyclic creep retardation mechanism was explored by the observation and analysis of the dis- location structure and fracture surface.
文摘1.25Cr-0.5Mo steels with different Ti-B or Al-B treatment were exposed in 18 MPa hydrogen atmosphere at 480℃ fo f 100, 500 and 1000 h respectively. Tensile and bend properties of steels before and after hydrogen changing were tested. The results show that the different mechanical properties of the steels with different B content have different responses to high temperature high pressure hydrogen charging processes.After hydrogen changing, more loss of ductility can be found in the steel not treated with B than those in the steels treated with B. Metallographic analyses indicated that decarburization occurred in all the steels. Furthermore, many methane bubbles were found by SEM analysis in the surface decarburization layer in the steel without B,while only a few bubbles, the number and size of which decreased with increasing B content, were found in steels with B treatment. In addition, hydrogen determination results manifested that after being exposed in hydrogen atmosphere the steel containing no B had higher hydrogen content than that of steels containing B. All this suggests that B treatment improved the HA resistance of 1.25Cgr-0.5Mo steel, and the more B the steel contained the more perceptible the effect.
文摘The inclusion parameters,fracture surface morphology and void growth characteristics of ten- sile and fracture toughness specimens of 2.25Cr-1Mo steels with and without rare-earth (RE)additions have been investigated by quantitative metaltography(QTM),scanning elec- tron microscopy(SEM)and energy dispersive spectroscopy(EDS).There is a substantially higher density of inclusions in the RE-treated steel,which has lower values of fracture proper- ties including critical values of COD and J integral(δ_c and J_(IC)),fracture strain(ε_f) and Charpy V-notch energy(CVN).The fracture surface of the RE-treated steel comprises equiaxed dimples of diameters comparable with its inclusion spacing,whereas for the non-RE-treated steels,a wide range of dimple sizes is found with average diameter much smaller than the corresponding inclusion spacing.The investigation indicates that the lower values of fracture properties for the steel with RE at room temperature may be ascribed to its large content of RE-containing inclusions.
基金Project(3220024018)supported by the Fundamental Research Funds for the Luoyang Sunrui Special Equipment Co.,Ltd.,China。
文摘The qualitative relationship between hydrogen concentration and notch tensile strength has been investigated for 5Ni-16Cr-Mo steel with different strength.The notch tensile strength was determined by means of slow strain rate test(SSRT)on circumferentially notched round bar specimens with the notch root radius of 0.15 mm after hydrogen charging.Meanwhile,the hydrogen diffusion behaviors of various strength steel were studied by thermal desorption spectroscopy(TDS)analysis.The SSRT results show that the T460 steel has higher susceptibility of hydrogen embrittlement in contrast with T520 steel.The activation energies and microstructure indicate that the dislocations and interfaces of martensitic laths are hydrogen traps in 5Ni-16Cr-Mo steel.By SSRT,the elastic limit of charged specimen loaded in air is higher than the flow stress without hydrogen charging before unloading,while the difference is defined as hydrogen-induced stress.The value of hydrogen-induced stress σ*increases linearly with hydrogen concentration:σ*=−0.622+2.015C0.The finite element analysis results of stress distributions near the notch tip have shown that the maximum principal stress increases with the notch root radius decreasing.
文摘The microstructure and hardness on and below the surface of Cr-Mo steel (SCM435) treated by water jet peening (WJP) were investigated using scanning electron microscopy and micro Vickers hardness measurements. The change of the surface residual stress caused by the WJP treatment influenced the surface microstructure and surface hardness of the SCM435 steel. Cementite in the pearlite phase tended to protrude as the duration of WJP was increased. Voids were formed in the area 0.5 - 1.0 mm below the surface and also at grain boundaries between ferrite and pearlite grains, whereas no voids were formed in the depth range from 2.0 to 3.0 mm below the surface.
文摘The presence of retained austenite gives rise to deterioration of the wear resistance and fracture strength of Cr-Mo steels in many cases. Thus, the effects of heat treatments including direct quenching, martempering, and austempering on the retained austenite existing in the microstrueture of these steels were investigated. Specimens were austenized at 950 ℃ followed by direct quenching using compressed and still air. The specimens were also isothermally quenched in salt bath at 200 and 300 ℃ for 2, 8, 30, and 120min. Microstructures of the specimens were studied using optical microscope (traditional black and white etching as well as color etching), scanning electron microscope (SEM), microhardness tester, and X-ray diffraction (XRD). The results showed that the lowest amount of retained austenite in the microstructure was obtained in the specimens quenched isothermally at 300 ℃ for 120 min.
基金supported by the National Natural Science Foundation of China-Outstanding Young Scholars(No.52325407)the National Natural Science Foundation of China(No.51904187)the Open Project of State Key Laboratory of Advanced Special Steel and Shanghai Key Laboratory of Advanced Ferrometallurgy,Shanghai University(SKLASS 2022-06).
文摘Ensuring the homogeneous and excellent mechanical properties of 2.25Cr-1Mo-0.25V ultra-thick steel plate is the key to the production of hydrogenation reactor equipment.Thus,it is required to understand the heterogeneity of microstructures and properties of ultra-thick plate after heat treatment.In this work,the effect of post-weld heat treatment(PWHT)on the strength,plasticity,toughness and microstructures of the 193-mm-thick steel plate was investigated,and the formation mechanism of heterogeneity was elucidated.The PWHT decreased the room-and high-temperature yield strength(YS)and ultimate tensile strength(UTS)of the steel plate after normalizing and tempering(NT),while the room-and high-temperature YS and UTS decreased from the surface to the center of 193-mm-thick steel plate.It was attributed to the enhanced decomposition of martensite-austenite(M-A)constituents and coarsening of grains and precipitated carbides.
文摘Carbides in a 2. 25Cr-1Mo hot reheat steam pipe joint over 20 years service at 565℃ , were studied by means of H- 800 TEM and EDAX. It is concluded that there were M2C, M23C6 and M6C carbides in the joint, M2 C →M6C and M23 C6→M6 C carbide transformations were also found in both base metal and weld metal. Cube-to-Cube orientation relationship exists between M23 C6 and M6 C.