Zinc calcium phosphate （Zn-Ca-P） coating and cerium-doped zinc calcium phosphate （Zn-Ca-Ce-P） coating were prepared on AZ31 magnesium alloy. The chemical compositions, morphologies and corrosion resistance of coat...Zinc calcium phosphate （Zn-Ca-P） coating and cerium-doped zinc calcium phosphate （Zn-Ca-Ce-P） coating were prepared on AZ31 magnesium alloy. The chemical compositions, morphologies and corrosion resistance of coatings were investigated through energy-dispersive X-ray spectroscopy （EDS）, X-ray photoelectron spectroscopy （XPS）, X-ray diffraction （XRD）, electron probe micro-analysis （EPMA） and scanning electron microscopy （SEM） together with hydrogen volumetric and electrochemical tests. The results indicate that both coatings predominately contain crystalline hopeite （Zn3（PO4）2·4H2O）, Mg3（PO4）2 and Ca3（PO4）2, and traces of non-crystalline MgF2 and CaF2. The Zn-Ca-Ce-P coating is more compact than the Zn-Ca-P coating due to the formation of CePO4, and displays better corrosion resistance than the Zn-Ca-P coating. Both coatings protect the AZ31 Mg substrate only during an initial immersion period. The micro-galvanic corrosion between the coatings and their substrates leads to an increase of hydrogen evolution rate （HER） with extending the immersion time. The addition of Ce promotes the homogenous distribution of Ca and formation of hopeite. The Zn-Ca-Ce-P coating has the potential for the primer coating on magnesium alloys.展开更多
The morphology change of the magnesium matrix after pre-treatment and the morphology as well as the phase composition of chemical conversion coating formed by phosphate were studied using scanning electron microscope ...The morphology change of the magnesium matrix after pre-treatment and the morphology as well as the phase composition of chemical conversion coating formed by phosphate were studied using scanning electron microscope and X-ray diffraction. The corrosion resistance of the coating was studied by salt spray and damp test, and the corrosion tendency during salt immersion test was analyzed. The results show that the phase composition before and after pre-treatment is almost changeless, and the deep microflaw appears between a andβ phases during acidic pickling. The phosphate conversion coating is mainly composed of Mg, MgO, and some amorphous phase, and it can provide a good protection for the AZ31B alloy. Results from corrosive morphology indicate that the growth and the corrosion resistance of the phosphate conversion coating are related to the forming process of the AZ31B matrix.展开更多
The corrosion-resistant coating formed on the surface of sintered Nd-Fe-B magnet by a phosphate chemical conversion(PCC)treatment was studied.The morphology,phase composition and thickness of the coating were investig...The corrosion-resistant coating formed on the surface of sintered Nd-Fe-B magnet by a phosphate chemical conversion(PCC)treatment was studied.The morphology,phase composition and thickness of the coating were investigated by field emission scanning electron microscopy(FE-SEM),energy-dispersive spectrometer(EDS),Fourier transform infrared(FTIR)spectrometer and coating thickness gauge.The corrosion behaviour of the phosphated magnet was evaluated by copper sulphate spot test,neutral salt spray test and electrochemical potentiodynamic polarization experiment.The magnetic properties of the phosphated magnet were also tested.The experimental results show that the phosphate coating has such characteristics as dense granular growth,uniform distribution and thickness range of 10-18μm.The corrosion resistance of the magnet is significantly improved by phosphate coating without losing magnetic properties.Therefore,this highly efficient PCC was a good way for increasing the corrosion resistance of the sintered Nd-Fe-B magnets.展开更多
基金Project(51571134)supported by the National Natural Science Foundation of ChinaProject(2014TDJH104)supported by the SDUST Research Fund+1 种基金the Joint Innovative Centre for Safe and Effective Mining Technology and Equipment of Coal Resources,Shandong Province,ChinaProject(cstc2012jj A50034)supported by the Natural Science Foundation of Chongqing,China
文摘Zinc calcium phosphate （Zn-Ca-P） coating and cerium-doped zinc calcium phosphate （Zn-Ca-Ce-P） coating were prepared on AZ31 magnesium alloy. The chemical compositions, morphologies and corrosion resistance of coatings were investigated through energy-dispersive X-ray spectroscopy （EDS）, X-ray photoelectron spectroscopy （XPS）, X-ray diffraction （XRD）, electron probe micro-analysis （EPMA） and scanning electron microscopy （SEM） together with hydrogen volumetric and electrochemical tests. The results indicate that both coatings predominately contain crystalline hopeite （Zn3（PO4）2·4H2O）, Mg3（PO4）2 and Ca3（PO4）2, and traces of non-crystalline MgF2 and CaF2. The Zn-Ca-Ce-P coating is more compact than the Zn-Ca-P coating due to the formation of CePO4, and displays better corrosion resistance than the Zn-Ca-P coating. Both coatings protect the AZ31 Mg substrate only during an initial immersion period. The micro-galvanic corrosion between the coatings and their substrates leads to an increase of hydrogen evolution rate （HER） with extending the immersion time. The addition of Ce promotes the homogenous distribution of Ca and formation of hopeite. The Zn-Ca-Ce-P coating has the potential for the primer coating on magnesium alloys.
基金supported by the National Natural Science Foundation of China(No.50474007)Science and Technology Project of Jiangxi Provincial Departmentof Education (No.[2006]1)
文摘The morphology change of the magnesium matrix after pre-treatment and the morphology as well as the phase composition of chemical conversion coating formed by phosphate were studied using scanning electron microscope and X-ray diffraction. The corrosion resistance of the coating was studied by salt spray and damp test, and the corrosion tendency during salt immersion test was analyzed. The results show that the phase composition before and after pre-treatment is almost changeless, and the deep microflaw appears between a andβ phases during acidic pickling. The phosphate conversion coating is mainly composed of Mg, MgO, and some amorphous phase, and it can provide a good protection for the AZ31B alloy. Results from corrosive morphology indicate that the growth and the corrosion resistance of the phosphate conversion coating are related to the forming process of the AZ31B matrix.
基金financially supported by the China National Major Special Project for the Rare Earth and Rare Metallic Materials(No.(2012)1743)。
文摘The corrosion-resistant coating formed on the surface of sintered Nd-Fe-B magnet by a phosphate chemical conversion(PCC)treatment was studied.The morphology,phase composition and thickness of the coating were investigated by field emission scanning electron microscopy(FE-SEM),energy-dispersive spectrometer(EDS),Fourier transform infrared(FTIR)spectrometer and coating thickness gauge.The corrosion behaviour of the phosphated magnet was evaluated by copper sulphate spot test,neutral salt spray test and electrochemical potentiodynamic polarization experiment.The magnetic properties of the phosphated magnet were also tested.The experimental results show that the phosphate coating has such characteristics as dense granular growth,uniform distribution and thickness range of 10-18μm.The corrosion resistance of the magnet is significantly improved by phosphate coating without losing magnetic properties.Therefore,this highly efficient PCC was a good way for increasing the corrosion resistance of the sintered Nd-Fe-B magnets.
