Comparison between WC-10Co-4Cr and Cr_3C_2-25NiCr coatings sprayed on H13 steel by HVOF

WC?10Co?4Cr and Cr3C2?25NiCr coatings were deposited on H13 steel by high velocity oxy fuel (HVOF) spraying. To enhance the thermal stability of the WC?10Co?4Cr coating, NiCr powders were sprayed between the surface coating and substrate. The microstructures of the surface and cross section, thermal shock and wear resistance of these two coatings were investigated in detail. The carbon diffusion in the two coatings was explained from the view of the thermodynamic. And the adhesive strength of Cr3C2?25NiCr coating (64.40 MPa) is almost the same as that of WC?10Co?4Cr coating (61.69 MPa). The friction tests show that the Cr3C2?25NiCr coating has higher friction coefficient than the WC?10Co?4Cr coating at both 500 and 600 °C. The wear resistance of the Cr3C2?25NiCr coating is better than that of the WC?10Co?4Cr coating.

20Cr2Ni3钢顶头表面氧化膜断裂行为的数值研究

基于试验数据,利用扩展有限元方法(extended finite element method,XFEM)和内聚力模型(cohesive zone model,CZM),对20Cr2Ni3钢顶头表面氧化膜的断裂行为进行了数值分析,研究了氧化膜受力方向和孔洞对裂纹生长行为的影响。结果表明:氧化膜受力方向影响裂纹扩展路径,外层氧化膜裂纹尖端的J积分和应力强度因子K_I随着θ角(受力方向与氧化膜的夹角)的增大而减小,当θ角增大到90°时裂纹停止生长;外层氧化膜上孔洞使得裂纹尖端的J积分和应力强度因子K_I减小。同时,孔洞的存在使得外力传递到内层氧化膜时产生应力集中和偏移,导致内层裂纹受力不均,减小了受力方向对内层裂纹生长的影响。

1Cr12Ni3Mo2VN不锈钢的电化学腐蚀行为

为探究氯离子环境下阳极极化对于马氏体不锈钢的腐蚀行为、再钝化行为的影响,采用循环极化、恒电位极化、电化学阻抗谱等电化学测试方法,并利用激光共聚焦显微镜、扫描电镜、能谱仪和X射线光电子能谱等手段研究阳极极化电位对1Cr12Ni3Mo2VN不锈钢耐蚀性的影响,分析了材料点蚀与再钝化的行为过程,以及耐蚀性与钝化膜成分的关系。结果表明,钝化区低电位下极化时表面不发生点蚀,钝化膜中Cr_(2)O_(3)、Fe_(2)O_(3)含量占比增加而氢氧化物减少,增强了钝化膜的稳定性,材料耐蚀性提高;钝化区高电位下极化时电化学阻抗谱低频区出现感抗弧,材料表面形成稳态点蚀,蚀孔呈半椭球形,蚀孔内表层Cr、Mo含量升高而Fe、Ni含量降低;在混合电位下降至保护电位后发生再钝化现象,修复后的钝化膜较薄,阻抗值减小,点蚀敏感性增加。

Ultrasonic characterization of modified Cr_2O_3 coatings by reflection coefficient spectroscopy

Pores,microcracks and density of plasma sprayed Cr2O3 coatings before and after high-intensity pulsed ion beam(HIPIB) irradiation were investigated using the ultrasonic reflection coefficient spectroscopy(URCS).The URCS was analyzed based on an acoustic transmission model for the multi-layered structure.The longitudinal velocity in the coatings was calculated from the experimental URCS,and the attenuation coefficient expression was deduced by comparing the experimental and numerical fitting amplitude spectral lines.The longitudinal velocity of as-sprayed Cr2O3 coating is 2 002 m/s,and increases to 2 099 and 2 148 m/s after being irradiated by HIPIB with 1 and 5 shots.Correspondingly,the factor A changes from 0.046 to 0.026 and 0.020 and n from 1.702 to 1.658 and 1.649 in the attenuation coefficient expression of α=Af n.It is observed that the surface morphology of Cr2O3 coatings changes from rough and porous to smooth and uniform with the increase of shot number,which accords with the ultrasonic analyses reasonably.The URCS seems to provide a convenient and nondestructive method to characterize surface modification of the plasma sprayed coatings.

Laser Remelting of Plasma Sprayed NiCrAlY and NiCrAlY-Al_2O_3 Coatings

Two types of plasma sprayed coatings (NiCrAlY and NiCrAlY-A12O3) were remelted by a 5 kW cw CO2 laser. With increasing laser power and decreasing traverse speed in the ranges of 200-700 W and 5-30 mm/s respectively, the melted track grew in width and depth. In the optimum range of laser parameters, a homogeneous remelted layer without voids, cavities, unmelted particles and microcracks was formed. On the surface of remelted layers, Al203 and YAIO3 were detected. As a result of isothermal oxidation tests, weight gains of laser remelted coatings were obviously lower than that only plasma sprayed, especially laser remelted NiCrAlY-Al2O3 coatings. The effects of laser remelting and incorporation of A12O3 second phase in N1CrAlY matrix on high temperature oxidation resistance were discussed.

Effect of Salt Spray Corrosion on Tribological Properties of HVOF Sprayed NiCr-Cr3C2 Coating with Intermediate Layer

The objective of the present work was to determine the influence of the neutral salt spray corrosion on the wear resistance of HVOF sprayed NiCr-Cr3C2 coating with intermediate layer. Ni-Zn-Al2O3 coatings as interlayers were prepared by low pressure cold spray（LPCS） between NiCr-Cr3C2 cermet coatings to form a sandwich structure to enhance the corrosion resistance properties. The tribological properties were examined using the UMT-3 fricition and wear tester by line-contact reciprocating sliding under dry and salt spray one week corrosion. The morphology, element distribution, and phase compositions of the coating and worn sufaces were analyzed by using scanning electron microscopy, energy dispersive spectrometry, and X-ray diffraction respectively. The corrosion behavior of the coating was studied by the open-circuit potential, the electrochemical impedance spectroscopy, potentiodynamic polarization, and salt spray corrosion methods. It is found that the sandwich structured coating has better corrosion resistance than the single layer coating. The results show that under dry wear conditions, the wear mechanism is abrasive and adhesive wear, whereas under salt spray corrosion conditions it becomes corrosion wear. The friction coefficient of the sandwich structured coating after salt spray corrosion is slightly lower than the dry friction coefficient, but the weight of the wear loss is lower than that under dry condition.

The Hot Corrosion Performance of NiCr-Cr_3C_2 Cermet Coating to Boiler Tube

Three kinds of NiCr-Cr 3C 2 cermet coatings were designed and deposited by the subsonic velocity flame spraying, and their performances of hot corrosion performance were evaluated in comparison with 102G, 20G boiler tube steel, FeCrAl, NiCrTi, Ni50Cr and NiCrAlMoFe-Cr 3C 2 coatings, which are widely used at present for protection of boiler tubes. Meanwhile,the influence of sealer on the hot corrosion resistance of various coatings and the mechanisms of coating corrosion were explored.

Ti3C2Tx MXene-functionalized Hydroxyapatite/Halloysite nanotube filled poly-(lactic acid)coatings on magnesium:In vitro and antibacterial applications

Magnesium(Mg)stands out in temporary biomaterial applications due to its biocompatibility,biodegradability,and low Young’s modulus.However,controlling its corrosion through next-generation polymer-based functional coatings is crucial due to the rapid degradation behavior of Mg.In this study,the function of 2D lamellar Ti_(3)C_(2)T_(x)(MXene)in Hydroxyapatite(HA)and Halloysite nanotube(HNT)hybrid coatings in biodegradable poly-(lactic acid)(PLA)was investigated.The morphological and structural characterizations of the coatings on Mg were revealed through HRTEM,XPS,SEM-EDX,XRD,FTIR,and contact angle analyses/tests.Electrochemical in vitro corrosion tests(OCP,PDS,and EIS-Nyquist)were conducted for evaluate corrosion resistance under simulated body fluid(SBF)conditions.The bioactivity of the coatings in SBF have been revealed in accordance with the ISO 23,317 standard.Finally,antibacterial disk diffusion tests were conducted to investigate the functional effect of MXene in coatings.It has been determined that the presence of MXene in the coating increased not only surface wettability(131°,85°,77°,and 74°for uncoated,pH,PHH,and PHH/MXene coatings,respectively)but also increased corrosion resistance(1857.850,42.357,1.593,and 0.085×10^(-6),A/cm^(2) for uncoated,pH,PHH,and PHH/MXene coatings,respectively).It has been proven that the in vitro bioactivity of PLA-HA coatings is further enhanced by adding HNT and MXene,along with SEM morphologies after SBF.Finally,2D lamellar MXene-filled coating exhibits antibacterial behavior against both E.coli and S.aureus bacteria.

Preparation of Ni60-Cr_3C_2 Coating by Plasma Spraying,Plasma Re-melting and Plasma Spray Welding on W6Mo5Cr4V2

In order to prepare heatresistant inner layer of hot-forging die, plasma spraying, plasma re- melting and plasma spray welding were adopted. Cr3C2 coatings of Ni-Based were prepared respectively with 10%, 20% and 30% Cr3C2 powder and W6Mo5Cr4V2 substrate. The coating microstructure analysis, the micro-hardness test, and the measurement of thermal parameters of coating were conducted. The experimental results show that the coating has the better thermo-physical property by using plasma spray welding method with the powder ratio of 90% Ni60 and 10% Cr3C2, and by this way the micro-hardness of coating can achieve 1100 HV.

CYCLIC OXIDATION OF Ni-La_2O_3 COMPOSITE COATINGS ELECTRODEPOSITED ON NICKEL AND Fe26Cr STAINLESS STEEL

ＣＹＣＬＩＣＯＸＩＤＡＴＩＯＮＯＦＮｉＬａ２Ｏ３ＣＯＭＰＯＳＩＴＥＣＯＡＴＩＮＧＳＥＬＥＣＴＲＯＤＥＰＯＳＩＴＥＤＯＮＮＩＣＫＥＬＡＮＤＦｅ２６ＣｒＳＴＡＩＮＬＥＳＳＳＴＥＥＬ①ＰｅｎｇＸｉａｏ１，２，ＬｉＴｉｅｆａｎ１，２，ＷｕＷｅｉｔａｏ１Ｓｔ...

蓝光激发的KMgF_(3)∶Cr^(3+)/Ni^(2+)基透明微晶玻璃超宽带近红外发光

近红外光谱技术在食品科学、信息安全、生物医疗等重大国计民生领域的应用对近红外光源提出了越来越高的要求。研发具有高效超宽带发射的近红外光源因此成为一项重要且迫切的研究课题。本文采用熔融淬火法在氟硅酸盐玻璃体系SiO_(2)-K_(2)CO_(3)-KF·2H_(2)O-MgF_(2)中成功析出了钙钛矿型KMgF_(3)纳米晶体。通过改变玻璃组分和热处理温度可以调控氟化物纳米晶相的析出,得到析晶和透明度最佳的微晶玻璃样品。玻璃中KMgF_(3)纳米晶体为Cr^(3+)和Ni^(2+)提供了稳定的八面体配位和低声子能量发光环境,在450 nm蓝光激发下,基于Cr^(3+)到Ni^(2+)的能量传递实现了Cr^(3+)(700~1200 nm)和Ni^(2+)(1400~1700 nm)双宽带近红外发射,并且双宽带近红外发光强度随离子掺杂浓度而可调变化。荧光光谱和荧光衰减曲线表征证明了Cr^(3+)到Ni^(2+)的能量传递过程,对应的能量传递效率为52.2%,能量传递机制为电子偶极-四极相互作用。研究结果不仅可以为系统掌握透明光学材料的超宽带发光规律提供基础数据,同时有助于设计开发低成本、高效率的近红外宽带光源。

调质态25Cr2Ni3Mo钢的高温拉伸性能和蠕变性能

对25Cr2Ni3Mo钢锻坯进行了850℃油淬和640℃回火。随后检测了钢的的线膨胀量、平均线膨胀系数、高温拉伸性能和低周次高温蠕变性能。结果表明:在20~700℃,随着温度的升高,钢的线膨胀量先增大后降低再增大,平均线膨胀系数先增大后降低,在20~700℃的平均线膨胀系数最大;在250~550℃,随着温度的升高,钢的抗拉强度和屈服强度下降、塑性提高;在250℃以510 MPa的应力蠕变试验的蠕变曲线包含瞬时蠕变阶段、稳态蠕变阶段和加速蠕变阶段,而在550℃以270 MPa的应力蠕变试验的蠕变曲线仅有瞬时蠕变阶段和稳态阶段。

2Cr12Ni4Mo3VNbN钢的冲击性能

将不同炉次的2Cr12Ni4Mo3VNbN钢锭锻造成ϕ220 mm棒材。对棒材进行1050℃保温1 h油淬、560℃回火2 h空冷和540℃回火2 h空冷。棒材的冲击试验表明,钢锭顶部和底部锻制的棒材冲击性能差异较大。为此,检测了由两炉次钢锭锻制的2Cr12Ni4Mo3VNbN钢棒材的冲击韧度、冲击断口形貌、化学成分、显微组织和析出相成分。结果表明:钢锭顶部和底部锻制的2Cr12Ni4Mo3VNbN钢棒材中一次MX型析出相的含量和分布不同,从而导致其冲击性能差异较大。

Anticorrosion properties and thin film composite deposition of ZnSiC-Cr_3C_2 coating on mild steel

This work considered the influence of Cr3 C2 particle loading on microstructure and mechanical properties of Zn-SiC-Cr3 C2 nanocomposite produced via electrocodeposition are investigated. The surface nature of the nanocomposite coatings were characterized using scanning electron microscope(SEM)coupled with the energy dispersive spectrometer(EDS). Abrasive wear behaviour and hardness property of Zn-SiC-Cr3 C2 nanocomposite produced were investigated using CERT UMT-2 multi-functional tribological tester and Dura Scan hardness tester. The corrosion property was evaluated through linear polarization approach. The result showed that the coatings exhibited good stability and Cr_3 C_2 nanocomposite loading significantly improved the micro structural performance, hardness property,wear resistance as well as corrosion resistance of the coatings.

Corrosive-wear and Electrochemical Performance of Laser Thermal Sprayed Co30Cr8W1.6C3Ni1.4Si Coating on Ti6Al4V Alloy

Co30Cr8W1.6C3Ni1.4Si coatings were fabricated on Ti6Al4V alloy using a laser thermal spraying(LTS).The surface and cross-section morphologies,phases and bonding strength of obtained coatings were investigated using scanning electronic microscopy(SEM),X-ray diffraction(XRD),and scratch test,respectively.The effects of laser power on the coefficients of friction(COFs)and corrosive-wear behaviors of Co30Cr8W1.6C3Ni1.4Si coatings were investigated using a wear tester in 3.5%NaCl solution,and the electrochemical corrosion performance was analyzed using an electrochemical workstation.The experimental results show that the Co30Cr8W1.6C3Ni1.4Si coating is bonded with the substrate in the metallurgical form,and the bonding strengths of Co30Cr8W1.6C3Ni1.4Si coatings fabricated at the laser power of 1000,1200,and 1400 W are 76.5,56.5,and 55.6 N,respectively.The average COFs of Co30Cr8W1.6C3Ni1.4Si coatings fabricated at the laser power of 1000,1200,and 1400 W are 0.769,0.893,and 0.941,respectively;and the corresponding wear rates are 0.267×105,0.3178×105,and 0.325×105μm3/Nm,respectively,which increases with the increase of laser power,the wear mechanism is primarily abrasive wear.The corrosion potential of Co30Cr8W1.6C3Ni1.4Si coatings fabricated at the laser power of 1000,1200,and 1400 W is-0.05,-0.25,and-0.31 V,respectively,higher than-0.45 V of substrate which enhances the electrochemical corrosion resistance of substrate.

Thermal Shock Resistances of FeMnCr/Cr_3C_2 Coatings Deposited by Arc Spraying

Arc spraying with the cored wires was applied to deposit FeMnCr/Cr3C2 coatings on low carbon steel substrates, namely FM1, FM2 and FM3. Thermal shock resistances of the coatings were investigated to assess the influence of Cr3C2 content on thermal shock resistance. Characteristics of the coatings under thermal cycling test were studied by optical microscopy, field emission scanning electron microscope （FE-SEM） and energy dispersion spectrum （EDS）, X-ray diffraction （XRD）. The experimental results show that hardness of the coatings increases, bonding strength decreases slightly with increase of the Cr3C2 content of the coatings. As a result, FM2 coating possesses the best thermal shock resistance, attributing to its better thermal expansion matches and wettability than those of FM3 coating, less oxide rate than that of FM1 coating restraining from cracks formation and propagation in coatings.

High temperature behaviors of high velocity arc sprayed Fe-Al/Cr_3C_2 composite coatings

Fe-Al/Cr3C2 composite coatings were manufactured using high velocity arc spraying （HVAS） technology. The high temperature erosion, wear and corrosion resistance of the coatings were investigated. The coating properties such as bonding strength, porosity, hardness as well as microstructures were characterized. The results show that the coatings have relatively high heat tremble bond strength, hardness, and typical layer-shaped coatings＇ microstructures. With the rise of temperature, the coating erosion resistance increases too; the impingement angel does effects on erosion properties, and the erosion mechanism changes from ductile to brittle behaviors at 450℃. The coatings have good room temperature wear resistance and relatively good high temperature resistance. The wear mechanism of the coatings is peeling wear behavior. The coatings have excellent high temperature corrosion resistance because of the produce of oxides during corrosion.

Cr_3C_2/Ni_3Al复合材料的高温稳定性

通过对Cr_3C_2/Ni_3Al复合材料在1000℃进行长期时效和氧化实验,分别考察了该材料的高温相稳定性和化学稳定性．结果表明,经1000℃长期时效后,Cr_3C_2/Ni_3Al复合材料中的Cr_3C_2强化相保持稳定,而基体中则析出一定量的γ相,该相的析出强化了Ni_3Al基体,从而使得复合材料的硬度得到进一步提高．Cr_3C_2/Ni_3Al复合材料具有优良的高温抗氧化性能,其表面形成以α-Al_2O_3为主的致密氧化膜,在空气中的氧化速率仅为Ni_3Al合金的1/2．分析队为,Cr_3C_2在堆焊过程中发生溶解,导致部分Cr固溶于Ni_3Al合金基体中,促进了α-Al_2O_3的形成,从而改善了复合材料的抗氧化性．Cr_3C_2具有良好的高温化学稳定性并与Ni_3Al基体有较好的氧化协同性,从而可得到基体有力支撑以发挥抵抗磨损的作用．优良的高温稳定性使得Cr_3C_2/Ni_3Al复合材料适于在1000℃的高温环境下长期服役．

激光单道与多道熔覆Ni+Cr_3C_2复合涂层的组织及硬度

对激光单道与多道搭接熔覆Ni+Cr3C2 复合涂层的组织、硬度及其影响因素进行了研究。在6 0mm× 1 0mm× 1 0mm(多道熔覆 )和 6 0mm× 2 0mm× 1 0mm(单道熔覆 )两种 45钢基材试样上 ,采用同一激光处理工艺参数 (P =1 7kW ,Vs=5mm·s- 1 ,D =3mm)熔覆同一涂层材料 (Ni + 50 %Cr3C2 ) ,涂层的成分、组织随搭接工艺不同 ( 0和 0 5搭接率 )而发生变化 ,使单道与多道熔覆层的显微硬度分别为1 1 0 0～ 1 2 0 0HV和 380～ 480HV。多道搭接熔覆产生的重稀释导致涂层中的硬质相数量明显少于单道熔覆层 ,是造成涂层硬度下降的主要影响因素。对激光熔池的凝固速率以及“二次加热”产生的熔道退火效应对涂层硬度的影响进行了分析。

Cr_3C_2-Ni-Ti_3SiC_2新型减摩复合材料的高温摩擦学行为

采用粉末冶金工艺制备一种新型Cr3C2-Ni-Ti3SiC2减摩材料,并研究Ti3SiC2添加量对其与GCr15摩擦副在400℃大气环境下摩擦学行为的影响。结果表明:在高温摩擦场的作用下,复合材料中的Ti3SiC2能够诱发形成具有良好减摩作用的摩擦氧化膜,不仅可以降低摩擦副的摩擦因数,避免摩擦因数的较大波动,而且能够显著降低摩擦系统的总磨损率,对摩擦偶件起到极好的保护作用。当Ti3SiC2含量(质量分数)分别为2.5%、5.0%、7.5%和10%时,复合材料的摩擦因数比未添加Ti3SiC2的Cr3C2-Ni金属陶瓷的摩擦因数分别下降5.3%、15.8%、26.3%和13.2%,摩擦副的总磨损率也下降了一个数量级;同时,摩擦偶件的磨损率也由3.5×10-5 mm3/(N·m)逐步下降到9.8×10-7 mm3/(N·m)。