Fatigue crack growth behaviors in electron beam weldments of a nickel-base superalloy are studied. The objective of this paper is to discuss effects of the inhomogeneity of mechanical performance on fatigue crack grow...Fatigue crack growth behaviors in electron beam weldments of a nickel-base superalloy are studied. The objective of this paper is to discuss effects of the inhomogeneity of mechanical performance on fatigue crack growth (FCG) rate and crack path deviation (CPD). The base metal served in a turbine disk of aerospace engine was selected to fabricate bead-on-plate weldments by using electron beam welding. Some wedge-type opening loading specimens, notched in three different zone of weld metal, HAZ and base metal, were employed and performed fatigue crack growth tests at 650℃. The results show that the fatigue crack growth of electron beam welded joints is instable due to the influence of mechanical heterogeneities. Owing to the crack deviation at the weld metal and heat-affected-zone (HAZ), the effective growth driving force at the tip of fatigue crack was reduced with the reduction of the effective stress intensity factor (SIF) which finally causes fatigue crack rate decrease. Fatigue crack was strongly affected by size and the symmetrical characteristics of the plastic zone at the crack tip, which means that the integrity of the welded structure containing the fatigue crack mainly depended on the toughness of the low strength zone.展开更多
The effect of lamellar orientation on crack paths in PST crystals of y-TiAl based alloys was investigated by in-situ SEM technique. The results indicate that the crack paths in PST crystals of y-TiAl based alloys are ...The effect of lamellar orientation on crack paths in PST crystals of y-TiAl based alloys was investigated by in-situ SEM technique. The results indicate that the crack paths in PST crystals of y-TiAl based alloys are strongly dependent on lamellar orientation ofPST crystals, and the differently oriented PST crystals show different nucleation and propagation mechanisms of crack, resulting in different levels of fracture toughness.展开更多
Generally,edge crack of rolled magnesium alloy sheets initiates in the RD(rolling direction)-ND(normal direction)plane and then propagate in the RD-TD(transverse direction)plane.Hence,the Mg-2Zn-1.5Mn(ZM21)alloy sheet...Generally,edge crack of rolled magnesium alloy sheets initiates in the RD(rolling direction)-ND(normal direction)plane and then propagate in the RD-TD(transverse direction)plane.Hence,the Mg-2Zn-1.5Mn(ZM21)alloy sheets with and without crack notch were designed to carry out in-situ tensile experiments under 150℃(the same temperature of rolling),with the aim to understand their crack propagation mechanism.The scanning electron microscopy(SEM)and electron backscattered diffraction(EBSD)techniques were utilized to reveal microstructural evolution in real time at designated displacements.The results show that the prismatic slip,basal slip,and extension twining play synergistic role in coordinating strain during the tensile process in ZM21 alloy sheet at 150℃.In both tensile samples with and without crack notch,localized strain is mainly concentrated at relatively fine grain area and the grain boundaries or triple junctions of the grains with large basal Schmid factor(SF)difference,which eventually leads to severe surface roughening and subsequent crack initiation.Compared with the sample without crack notch,the pre-cracked sample exhibits severer deformation at the crack tip due to strain concentration.Strain gradient distribution is observed at the crack tip region in the pre-cracked sample.The crack propagation path of the sample with pre-crack is identified and the underlying mechanism is also discussed.展开更多
In this paper, a compression-to-tension conversion technique is developed by applying predominant mode I loading test, using a servo-controlled compression system. The technique is applied to thin mortar plate specime...In this paper, a compression-to-tension conversion technique is developed by applying predominant mode I loading test, using a servo-controlled compression system. The technique is applied to thin mortar plate specimens of different widths that include a prefabricated crack on either a single side to facilitate unilateral crack propagation, or prefabricated cracks positioned on both sides asymmetrically with respect to the specimen midpoint to facilitate bilateral crack propagation under direct tensile stress with a loading rate of 0.001 mm/s. The results show that the main pathways of unilateral crack propagation governing specimen failure are fluctuated locally, but present an approximately straight line overall in the absence of pre-existing internal defects. However, the pathways of bilateral crack propagation are relatively complex, although they present similar characteristics. Analysis results suggest that bilateral crack propagation can be basically divided into three stages, i.e. a stage of linear propagation, a stage representing deviation from the other crack, and a stage where one crack approaches either the other crack or approaches the opposite edge of the specimen, and thereby forming a continuous crack through the specimen. In addition, the stressestrain curves of bilateral crack specimens do not vary significantly around the point of peak stress prior to specimen failure, which means that the specimens do not fail instantaneously.展开更多
Laser spot thermography is a novel technique for the detection of surface cracks with a laser to heat sample locally and with an IR camera to record the surface temperature distribution. Common methods to characterize...Laser spot thermography is a novel technique for the detection of surface cracks with a laser to heat sample locally and with an IR camera to record the surface temperature distribution. Common methods to characterize cracks are only suitable for the situation that the laser scanning path is vertical to the crack. But due to the randomness of cracks,when the scanning path is parallel to the crack,surface cracks cannot be detected by these methods. To tackle this problem,a method is presented which is suitable for the situation that the scanning path is parallel to crack. The main idea is to evaluate the crack-caused asymmetries of the surface temperature distribution. The effect of temperature gradient and the maximum scanning interval are analyzed by a 2D simulation. A new crack imaging technique is presented that is based on delayed temperature difference at symmetric points to characterize the crack in the thermal image. Compared well with those obtained by the spatial first derivative method,experimental results are shown to efficiently prove this method.展开更多
In this paper, by means of the maximum circle tensile stress on curve of constant ω and stress intensity factors by a path independent contour integral method, trajectories of maxed mode crack propagation are simulat...In this paper, by means of the maximum circle tensile stress on curve of constant ω and stress intensity factors by a path independent contour integral method, trajectories of maxed mode crack propagation are simulated through numerical manifold method. The crack propagation is traced dynamically by modifying the neighboring connection between the crack-top and nodes within elements in the calculating process. This method has the advantages such as less modified area, easiness of programming, high realizability and so on. Then a single sharp nicked specimen is used to verified the numerical result. It is shown that the provided method is reasonable and effective.展开更多
J-integral has served as a powerful tool in characterizing crack tip status. The main feature, i.e. path- independence, makes it one of the foremost fracture parameters. In order to remain the path- independence for f...J-integral has served as a powerful tool in characterizing crack tip status. The main feature, i.e. path- independence, makes it one of the foremost fracture parameters. In order to remain the path- independence for fluid-driven cracks, J-integral is revised. In this paper, we present an extended J-in- tegral explicitly for fluid-driven cracks, e.g. hydraulically induced fractures in petroleum reservoirs, for three-dimensional （3D） problems. Particularly, point-wise 3D extended J-integral is proposed to char- acterize the state of a point along crack front. Besides, applications of the extended J-integral to porous media and thermally induced stress conditions are explored. Numerical results show that the extended J- integral is indeed path-independent, and they are in good agreement with those of equivalent domain integral under linear elastic and elastoplastic conditions. In addition, two distance-independent circular integrals in the K-dominance zone are established, which can be used to calculate the stress intensity factor （SIF）.展开更多
基金National Defense Key Lab for High Energy Density Beam Technology in China for the financial support.
文摘Fatigue crack growth behaviors in electron beam weldments of a nickel-base superalloy are studied. The objective of this paper is to discuss effects of the inhomogeneity of mechanical performance on fatigue crack growth (FCG) rate and crack path deviation (CPD). The base metal served in a turbine disk of aerospace engine was selected to fabricate bead-on-plate weldments by using electron beam welding. Some wedge-type opening loading specimens, notched in three different zone of weld metal, HAZ and base metal, were employed and performed fatigue crack growth tests at 650℃. The results show that the fatigue crack growth of electron beam welded joints is instable due to the influence of mechanical heterogeneities. Owing to the crack deviation at the weld metal and heat-affected-zone (HAZ), the effective growth driving force at the tip of fatigue crack was reduced with the reduction of the effective stress intensity factor (SIF) which finally causes fatigue crack rate decrease. Fatigue crack was strongly affected by size and the symmetrical characteristics of the plastic zone at the crack tip, which means that the integrity of the welded structure containing the fatigue crack mainly depended on the toughness of the low strength zone.
文摘The effect of lamellar orientation on crack paths in PST crystals of y-TiAl based alloys was investigated by in-situ SEM technique. The results indicate that the crack paths in PST crystals of y-TiAl based alloys are strongly dependent on lamellar orientation ofPST crystals, and the differently oriented PST crystals show different nucleation and propagation mechanisms of crack, resulting in different levels of fracture toughness.
基金This work was financially supported by the National Key Research and development Program(2021YFB3701000)National Science Foundation of China(No.52071036,U2037601)+1 种基金the Guangdong Major Project of Basic and Applied Basic Research(2020B0301030006)the Independent Research Project of State Key Laboratory of Mechanical Transmissions(SKLMT-ZZKT-2022Z01,SKLMT-ZZKT-2022M12).
文摘Generally,edge crack of rolled magnesium alloy sheets initiates in the RD(rolling direction)-ND(normal direction)plane and then propagate in the RD-TD(transverse direction)plane.Hence,the Mg-2Zn-1.5Mn(ZM21)alloy sheets with and without crack notch were designed to carry out in-situ tensile experiments under 150℃(the same temperature of rolling),with the aim to understand their crack propagation mechanism.The scanning electron microscopy(SEM)and electron backscattered diffraction(EBSD)techniques were utilized to reveal microstructural evolution in real time at designated displacements.The results show that the prismatic slip,basal slip,and extension twining play synergistic role in coordinating strain during the tensile process in ZM21 alloy sheet at 150℃.In both tensile samples with and without crack notch,localized strain is mainly concentrated at relatively fine grain area and the grain boundaries or triple junctions of the grains with large basal Schmid factor(SF)difference,which eventually leads to severe surface roughening and subsequent crack initiation.Compared with the sample without crack notch,the pre-cracked sample exhibits severer deformation at the crack tip due to strain concentration.Strain gradient distribution is observed at the crack tip region in the pre-cracked sample.The crack propagation path of the sample with pre-crack is identified and the underlying mechanism is also discussed.
文摘工程结构在制造工艺过程中或使用期间会产生裂纹,对结构断裂路径的预测和研究是防治工程安全问题发生的重要手段。在考虑裂纹尖端应力场常数项T应力的基础上对传统的最大周向应力准则(Maximum tangential stress criterion,MTS)和最小应变能密度因子准则(Minimum strain energy density criterion,SED)进行修正,采用Python语言对ABAQUS的前、后处理和有限元计算模块进行二次开发,通过计算最优解的粒子群算法(Particle swarm optimization,PSO)将修正后的准则编入裂纹自动扩展程序脚本中。利用上述二次开发程序对初始纯Ⅰ型裂纹的扩展路径进行模拟,结果表明:采用ABAQUS脚本程序模拟结果与相关文献实验结果吻合,表明了程序的有效性,进而实现考虑T应力的多种断裂准则对裂纹扩展路径的预测;当T应力值处于一定范围内时,修正的MTS准则无法预测裂纹发生的偏转现象,扩展路径呈直线,此时可采用修正的SED准则进行预测。
基金support provided by the Strategic Program of Chinese Academy of Sciences (Grant No. XDB10030400)the Hundred Talent Program of Chinese Academy of Sciences (Grant No. Y323081C01)
文摘In this paper, a compression-to-tension conversion technique is developed by applying predominant mode I loading test, using a servo-controlled compression system. The technique is applied to thin mortar plate specimens of different widths that include a prefabricated crack on either a single side to facilitate unilateral crack propagation, or prefabricated cracks positioned on both sides asymmetrically with respect to the specimen midpoint to facilitate bilateral crack propagation under direct tensile stress with a loading rate of 0.001 mm/s. The results show that the main pathways of unilateral crack propagation governing specimen failure are fluctuated locally, but present an approximately straight line overall in the absence of pre-existing internal defects. However, the pathways of bilateral crack propagation are relatively complex, although they present similar characteristics. Analysis results suggest that bilateral crack propagation can be basically divided into three stages, i.e. a stage of linear propagation, a stage representing deviation from the other crack, and a stage where one crack approaches either the other crack or approaches the opposite edge of the specimen, and thereby forming a continuous crack through the specimen. In addition, the stressestrain curves of bilateral crack specimens do not vary significantly around the point of peak stress prior to specimen failure, which means that the specimens do not fail instantaneously.
基金supported by the National Key Scientific Instrument and Equipment Development Projects,China(Grant No.2013YQ470767)。
文摘Laser spot thermography is a novel technique for the detection of surface cracks with a laser to heat sample locally and with an IR camera to record the surface temperature distribution. Common methods to characterize cracks are only suitable for the situation that the laser scanning path is vertical to the crack. But due to the randomness of cracks,when the scanning path is parallel to the crack,surface cracks cannot be detected by these methods. To tackle this problem,a method is presented which is suitable for the situation that the scanning path is parallel to crack. The main idea is to evaluate the crack-caused asymmetries of the surface temperature distribution. The effect of temperature gradient and the maximum scanning interval are analyzed by a 2D simulation. A new crack imaging technique is presented that is based on delayed temperature difference at symmetric points to characterize the crack in the thermal image. Compared well with those obtained by the spatial first derivative method,experimental results are shown to efficiently prove this method.
基金Funded by the National Natural Science Foundation of China (No. 10272033) and Guangdong Provincial Natural Science Foundation(Nos.04105386,5300090 and 05001844).
文摘In this paper, by means of the maximum circle tensile stress on curve of constant ω and stress intensity factors by a path independent contour integral method, trajectories of maxed mode crack propagation are simulated through numerical manifold method. The crack propagation is traced dynamically by modifying the neighboring connection between the crack-top and nodes within elements in the calculating process. This method has the advantages such as less modified area, easiness of programming, high realizability and so on. Then a single sharp nicked specimen is used to verified the numerical result. It is shown that the provided method is reasonable and effective.
文摘J-integral has served as a powerful tool in characterizing crack tip status. The main feature, i.e. path- independence, makes it one of the foremost fracture parameters. In order to remain the path- independence for fluid-driven cracks, J-integral is revised. In this paper, we present an extended J-in- tegral explicitly for fluid-driven cracks, e.g. hydraulically induced fractures in petroleum reservoirs, for three-dimensional （3D） problems. Particularly, point-wise 3D extended J-integral is proposed to char- acterize the state of a point along crack front. Besides, applications of the extended J-integral to porous media and thermally induced stress conditions are explored. Numerical results show that the extended J- integral is indeed path-independent, and they are in good agreement with those of equivalent domain integral under linear elastic and elastoplastic conditions. In addition, two distance-independent circular integrals in the K-dominance zone are established, which can be used to calculate the stress intensity factor （SIF）.
