Creep property research of new martensite heat-resistant steel G115

G115 steel was jointly developed by China Iron & Steel Research Institute Group Co.,Ltd.and Baosteel for usage in 600-650 ℃ ultrasupercritical boiler tubes.Using a hot extruded G115 tube,creep tests were conducted under a constant stress of 130 MPa and temperatures of 625,650 and 675 ℃.Comparing creep curves under different temperatures,it is observed that the creep performance of a G115 tube is more sensitive to temperature than stress.Steady-state creep rates of creep specimens are significantly increased by enhancing the temperature.A micro-structural analysis of ruptured creep specimens under a stress of 130 MPa and temperatures of 650 ℃ and 675 ℃ was performed;the fracture mechanism of creep specimens under these two temperatures mainly included the appearance of creep holes on the grain boundary and a decrease in the martensite lath density.

Creep property and microstructural evolution of DD11 alloy under high temperature and low stress

In this paper,the interrupted and ruptured creep tests were carried out in a novel second generation single crystal superalloy named DD11 at 1100℃/130 MPa.The alloy exhibited typical creep curve including primary,steady,and tertiary three creep stages.The microstructural evolution at different stages of the creep were analyzed by scanning electron microscopy(SEM)and transmission electron microscopy(TEM).The results show that theγ′phases transform into rafted structure at the early stage of the steady creep and keep stable during the steady creep stage.As the creep goes on,the rafted structure further coarsens and the topological inversion occurs.In addition,at the primary creep,the dislocations mainly move in theγmatrix and pile up in theγ/γ′interface since the matrix channels widen slightly.The formation of the regular interfacial dislocation networks occurs at the early stage of the steady creep.Under the low stress,the dominated deformation mechanism during steady creep stage is the climbing of the〈010〉type edge dislocation.Furthermore,the effect of the deformation mechanism on creep property was discussed in detail.

Effects of rejuvenation heat treatment on microstructure and creep property of a Ni-based single crystal superalloy

Both surface and internal microstructures of a second-generation Ni-based single crystal(SX) superalloy were studied after creep and rejuvenation heat treatment(RHT).It is indicated that the microstructures,such as the dislocation network,the γ phase and the γ' phase,can be recovered to those after the standard heat treatment(SHT).It is found that RHT affected zone(RAZ) formed at the surface is composed of theγ'-free layer,the transition layer and the recrystallization(RX),which are less than 20 μm in depth totally.Such depth of the RAZ doesn't affect the properties of the superalloy.The morphology of γ' phase at the RAZ is related to the composition of the elements.The average creep life after RHT is close to the average life after SHT.It is concluded that RHT could effectively repair SX parts and increase the total life of the sample after a damage by creep.

Microstructural evolution and restoration of creep property for a damaged K403 alloy after rejuvenation heat treatments

Rejuvenation heat treatments can restore the microstructures and mechanical properties of the degraded turbine blades in gas turbine engines.Herein we analyze the effects of rejuvenation heat treatments on the microstructural characteristics and mechanical properties of damaged and undamaged specimens of a Ni-based superalloy,K403.The damaged specimens were found to have degraded microstructures and shorter creep lifetime than the undamaged specimen.The rejuvenation heat treatment proved beneficial,especially for specimens exposed to damage for 50 h.In addition,the microstructure recovery and creep life were found to depend on the predamage durations of the specimens.A y’-precipitate-based creep lifetime model was established to predict the residual lifetime based on the microstructural information.

Creep properties of bimetal Al/SiC/Cu compositesfabricated via accumulative roll bonding process

In the present study,microstructural evolution,mechanical and creep properties of Al/SiC/Cu composite stripsfabricated via accumulative roll bonding(ARB)process were studied.The obtained results showed the formation of anatomic diffusion layer with thickness of about 17μm at the interface during the ARB under three creep loadingconditions namely 30 MPa at 225℃,35 MPa at 225℃,and 35 MPa at 275℃.An generated intermetallic compoundresulted in a 40%increase of interface thickness near Al.The stress level decreased by 13%at constant temperature withno signi fi cant effect on the interface thickness,and the creep failure time declined by 44%.It was observed that atconstant temperatures,the second slope of the creep curve reached to 39%with increasing stress level,then,it dropped to2%with a little temperature rising.After creep test under 35 MPa at 275℃,the sample displays the presence of 60%Aland 40%Cu,containing brittle Al_(2)Cu intermetallic compound at the interface.Applied temperature and stress had effecton the creep properties,specially increasing the slope of creep curves with higher stresses.

Towards creep property improvement of selective laser melted Ni-based superalloy IN738LC

Nickel-based superalloy IN738LC produced by selective laser melting(SLM)exhibits inferior hightemperature creep properties than its cast counterparts due to relatively smaller grain size,particularly for the plane normal to the building direction.This work studied effects of post heating strategy on the microstructure and especially the grain size to improve the high temperature creep resistance.The asbuilt microstructure exhibited a fine grain size and large quantities of MC carbides that could effectively hinder grain growth.It was found that unconventional two-step heat treatments could lead to substantial grain growth,and the effect is particularly prominent at a specific temperature.The ease of grain growth was explained after classifying the microstructural evolution(boundary carbide transformation)during each heating step and related to the reduced grain boundary pinning force from MC carbides.Creep tests validated the effect of the new heat treatment scheme on the SLM-processed IN738LC at 850℃.An extended creep fracture life(1.5 to 4 times improvement)and lower secondary creep rates were achieved with samples subjected to the newly optimized two-step heat treatment.The complete creep curves are also firstly presented for SLM-IN738LC,confirming the effectiveness of grain growth and highlighting the importance of dedicated heat treatment for SLM superalloys.

Fractional description of mechanical property evolution of soft soils during creep

The motion of pore water directly influences mechanical properties of soils, which are variable during creep. Accurate description of the evolution of mechanical properties of soils can help to reveal the internal behavior of pore water. Based on the idea of using the fractional order to reflect mechanical properties of soils, a fractional creep model is proposed by introducing a variable-order fractional operator, and realized on a series of creep responses in soft soils. A comparative analysis illustrates that the evolution of mechanical properties, shown through the simulated results, exactly corresponds to the motion of pore water and the solid skeleton. This demonstrates that the proposed variable-order fractional model can be employed to characterize the evolution of mechanical properties of and the pore water motion in soft soils during creep. It is observed that the fractional order from the proposed model is related to the dissipation rate of pore water pressure.

Creep properties and microstructure evolution of nickel-based single crystal superalloy at different conditions

The creep properties of nickel-based single crystal superalloy with [001] orientation was investigated at different test conditions. The microstructure evolution of γ′ phase, TCP phase and dislocation characteristic after creep rupture was studied by SEM and TEM. The results show that the alloy has excellent creep properties. Two different types of creep behavior can be shown in the creep curves. The primary creep is characterized by the high amplitude at test conditions of (760 °C, 600 MPa) and (850 °C, 550 MPa) and the primary creep strain is limited at (980 °C, 250 MPa), (1100 °C, 140 MPa) and (1120 °C, 120 MPa). A little change ofγ′precipitate morphology occurs at (760 °C, 600 MPa). The lateral merging of the γ′ precipitate has already begun at (850 °C, 550 MPa). Theγphase is surrounded by theγ′phase at (980 °C, 250 MPa). Theγphase is no longer continuous tested at (1070 °C, 140 MPa). At (1100 °C, 120 MPa), the thickness ofγphase continues to increase. No TCP phase precipitates in the specimens at (760 °C, 600 MPa), (850 °C, 550 MPa) and (980 °C, 250 MPa). Needle shaped TCP phase precipitates in the specimens tested at (1070 °C, 140 MPa) and (1100 °C, 120 MPa). The dislocation shear mechanism including stacking fault formation is operative at lower temperature and high stress. The dislocation by-passing mechanism occurs to form networks atγ/γ′interface under the condition of high temperature and lower stress.

IMPROVEMENT ON TENSILE PROPERTIES AND CREEP RESISTANCE OF Fe 3Al BASED ALLOYS

Effects of alloying processing on tensile test properties of Fe 3Al based alloys have been studied. Results show that microalloying of cerium is very effective on increasing the room temperature ductility of Fe 3Al based alloys. Surface analysis by XPS demonstrates that cerium addition causes the change in the oxide chemistry and provides rapid passivation of the specimen surface. The high temperature strength and creep resistance of Fe 3Al based alloys can be significantly enhanced by alloying additions of tungsten, niobium or molybdenum, especially when combined additions of tungsten with niobium or molybdenum are used. The additions of tungsten, niobium or molybdenum also result in the significant microstructural refinement and the formation of fine precipitates which are identified as M 6C type carbide in the alloys containing tungsten.

A triaxial creep model for coal containing gas and its stability analysis

Triaxial creep tests on CCG specimens were systematically performed using aself-made creep seepage experimental apparatus for determining the creep law of CCG.An improved triaxial creep model of CCG was established on the basis of a Nishiharamodel and another visco-elasto-plastic model,parameters of which were fitted on test data.Furthermore,the creep model is validated according to the result of triaxial creep experiments,and the outcome shows that the proposed triaxial creep model can properly characterizethe properties of various creep deformation phases of CCG,especially the acceleratingcreep phase.At the same time,the instability conditions of CCG were presentedbased on the discussion of the improved model's stability in terms of stability theories ofdifferential equation solution.

Microstructural evolution of Mg-14Gd-0.4Zr alloy during compressive creep

The present work reports the creep behavior and microstructural evolution of the sand-cast Mg-14Gd-0.4Zr alloy(wt.%) prepared by the differential pressure casting machine. Their compressive creep tests at 250 ℃ were performed under various applied stresses(i.e., 60, 80 and100 MPa). Among them, the sand-cast Mg-14Gd-0.4Zr samples examined under 250 ℃/80 MPa for 39 and 95 h, respectively, were chosen to systemically analyze their creep mechanisms using high-angle annular dark field-scanning transmission electron microscopy(HAADF-STEM).The obtained results showed that the enhancement of creep resistance can be mainly attributed to the coherent β' and β'_F phases with an alternate distribution, effectively impeding the basal dislocations movement. However, with the creep time increasing, the fine β'+β'_F precipitate chains coarsened and transformed to semi-coherent β_1 phase and even to large incoherent β phase(surrounded by precipitate-free areas) in grain interiors. The precipitate-free zones(PFZs) at grain boundaries(GBs) were formed, and they could expand during creep deformation. Apart from the main cross-slip of basal and prismatic dislocations, type dislocations were activated and tended to distribute near the GBs. The aforementioned phenomena induced the stress concentrations, consequently leading to the increment of the creep strain.

High-temperature creep properties of uranium dioxide pellet

High-temperature creep properties of sintered uranium dioxide pellets with two grain sizes （9.0 μm and 23.8μm） were studied. The results indicate that the creep rate becomes a little faster with the reduction of the uranium dioxide grain size at the same temperature and the same load. At the same temperature, the logarithmic value of the steady creep rate vs stress has linear relation, and with increasing load, the steady creep rate of the sintered uranium dioxide pellet increases. Under the same load, the steady creep rate of the sintered uranium dioxide pellet increases with increasing temperature; and the creep rates of sintered uranium dioxide pellet with the grain size of 9.0 μm and 23.8 μm under 10 MPa are almost the same. The creep process is controlled both by Nabarro--Herring creep and Hamper-Dorn creep for uranium dioxide pellet with grain size of 9.0 μm, while Hamper---Dora creep is the dominantmechanism for uranium dioxide with grain size of 23.8 μm.

Shear creep characteristics and constitutive model of limestone

The characters of limestone in weak interlayer of a high rocky slope in Xuzhou, China, are studied by shear static test and shear creep test. The results show that limestone specimens have attenuation creep properties and constant rate creep properties, almost have no accelerated creep properties. The exponential type empirical formula is selected to fit creep grading curves by polynomial regression analysis method, and the square sums of the fitting results residual are in the order of 10^(-7). Then grade creep curves at every shear loads are set up. Combining creep rate-time curve, the creep properties of limestone are analyzed. As the physical meaning of component model is clearer, the Poytin–Thomson model is set up. Through the least square method, the optimal parameters of Poytin–Thomson model are obtained,and the sums of squared residuals belong to 10^(-3)order of magnitude, which can meet the accuracy requirements of engineering calculation. So the Poytin–Thomson model can reflect the shear creep characteristics of limestone very well.

A POTENTIAL METHOD FOR DETERMINING THE HAZ PROPERTIES IN WELDS USING TWO-MATERIAL IMPRESSION CREEP TEST

The results of a theoretical and finite element (FE) investigation of a two-material impression creep test method, using a rectangular indenter, are presented. The method uses a general formulation for steady-state creep deformation for multi-material components in conjunction with the results of FE analyses. The practical application of the proposed technique, in determining the secondary creep properties of heat-affected zone (HAZ) materials in welds, for which conventional creep testing methods cannot be used, is considered. A number of numerical examples are used to describe solution procedures and to verify the method.

EFFECTS OF COMBINED ADDITIONS OF TUNGSTEN AND MOLYBDENUM ON THE CREEP PROPERLIES OFFe_3Al-BASED ALLOYS

Effects of combined additions of tungsten and molybdenum on the creep properties of Fe3AI-based alloys have been investigated. Results show that combined additions of tungsten and molybdenum increase significantly the creep rupture life of the Fe3Al base alloys at high temperature. TEM analysis of the alloys containing tungsten plus molybdenum indicates that both solid-solution strengthening and precipitation harden- ing make the significant increase of creep rupture life.

RELATIONSHIP BETWEEN FRACTAL DIMENSION AND CYCLIC CREEP PROPERTIES OF ROTOR STEEL 34CrMoA

Vertical section method has been used to measure the fractal dimension of cyclic creep frac- ture surfaces of rotor steel 34CrMoA at 550℃.The relationship between fractal dimension and cyclic creep properties has been analyzed.The fractal dimension is dependent upon the power product of minimum creep rate and rupture time,and satisfies the linear function with rupture strain.

Triaxial creep tests of weak sandstone from fracture zone of high dam foundation

The lithology of fracture zone which was developed at the dam foundation of a hydropower station is weak sandstone with poor integrity and pore cementation contact.Its creep properties have a significant impact on the deformation and stability of the dam.Based on the characteristics of loose organizational structure,high moisture content and poor mechanical properties,the triaxial compression tests and creep tests were carried out,respectively.The results show significant non-linear,low strength and no obvious strength peaks.Both axial and lateral strains are achieved more than 3%when the tests are failed.The weak sandstone has a significant creep property,but only transient and steady state appear under low stress.Increased stress causes creep intensified and lateral strain gradually exceeds axial strain.In the failure stage,it has characteristics of large axial plastic deformation,obvious volumetric ductility dilation and large steady creep rate.The accelerated creep appears shortly after transient loading under confining of pressures 1.0 MPa and 1.5 MPa.Therefore,an improved Burgers creep model considering the non-linear characteristics of weak sandstone is built based on hyperbolic equation and the creep parameters are identified.This model can well describe the creep properties of weak sandstone.

MECHANICAL PROPERTIES OF FINE PITCH DEVICES SOLDERED JOINTS BASED ON CREEP MODEL

Nonlinear analyses of quad flat package （QFP） on printed circuit board （PCB） assemblies subjected to thermal cycling conditions are presented. Two different solders are considered, namely, Sn37Pb and Sn3.5Ag. The stress and strain response of fine pitch devices soldered joints was investigated by using finite element method based on Garofalo-Arrheninus model. The simulated results indicate creep distribution of soldered joints is not uniform, the heel and toe of soldered joints, the area between soldered joints and leads are the creep concentrated sites. The similar phenomena of stress curves simulated based on Garofalo-Arrheninus model and Anand equations is confirmed, and the creep strain value of Sn3.5Ag soldered joints is lower than that of Sn37Pb soldered joints. Thermal cycling results show that Sn3.5Ag strongly outperforms Sn37Pb for QFP devices under the studied test condition. This is well matched with the experimental outcome analyzed. In addition, the soldered devices were tested by micro-joints tester, the tensile strength of Sn3.5Ag soldered joints is found to be higher than that of Sn37Pb soldered joints. By analyzing the fracture microstructure of soldered joints, it is found that fracture mechanism of Sn3.5Ag soldered joints is toughness fracture, while fracture mechanism of Sn37Pb soldered joints includes brittle fracture and toughness fracture. The results of this study provide an important basis of understanding the mechanical properties of fine pitch devices with traditional Sn37Pb and Sn3.5Ag lead-free soldered joints.

Creep properties and permeability evolution in triaxial rheological tests of hard rock in dam foundation

Triaxial creep tests were carried out under seepage pressure by using rock servo-controlled triaxial rheology testing equipment. Based on experimental results, rock rheological properties influenced by seepage-stress coupling were studied, and variations of seepage rate with time in complete creep processes of rock were analyzed. It is shown that, when the applied stress is less than failure stress level, the creep deformation is not obvious, and its main form is steady-state creep. When applied stress level is greater than or less than but close to fracture stress, it is easier to see the increase of creep deformation and the more obvious accelerative creep characteristics. The circumferential creep deformation is obviously higher than the axial creep deformation. At the stage of steady-state creep, the average of seepage flow rate is about 4.7×10-9 rn/s at confining pressure （tr3） of 2 MPa, and is about 3.9×10-9 m/s at a3 of 6 MPa. It is seen that the seepage flow rate at or3 of 2 MPa in this case is obviously larger than that at tr3 of 6 MPa. At the stage of creep acceleration, the seepage flow rate is markedly increased with the increase of time. The variation of rock permeability is directly connected to the growth and evolution of creep crack. It is suggested that the permeability coefficient in complete creep processes of rock is not a constant, but is a function of rock creep strain, confining pressure, damage variable and pore water pressure. The results can be considered to provide a reliable reference for the establishment of rock rheological model and parameter identification.

Magnesium-based nanocomposites:A review from mechanical,creep and fatigue properties

The addition of nanoscale additions to magnesium(Mg)based alloys can boost mechanical characteristics without noticeably decreasing ductility.Since Mg is the lightest structural material,the Mg-based nanocomposites(NCs)with improved mechanical properties are appealing materials for lightweight structural applications.In contrast to conventional Mg-based composites,the incorporation of nano-sized reinforcing particles noticeably boosts the strength of Mg-based nanocomposites without significantly reducing the formability.The present article reviews Mg-based metal matrix nanocomposites(MMNCs)with metallic and ceramic additions,fabricated via both solid-based(sintering and powder metallurgy)and liquid-based(disintegrated melt deposition)technologies.It also reviews strengthening models and mechanisms that have been proposed to explain the improved mechanical characteristics of Mg-based alloys and nanocomposites.Further,synergistic strengthening mecha-nisms in Mg matrix nanocomposites and the dominant equations for quantitatively predicting mechanical properties are provided.Furthermore,this study offers an overview of the creep and fatigue behavior of Mg-based alloys and nanocomposites using both traditional(uniaxial)and depth-sensing indentation techniques.The potential applications of magnesium-based alloys and nanocomposites are also surveyed.