Tailoring the texture and mechanical properties of 3%Y_(2)O_(3)p/ZGK200 composites fabricated by unidirectional and cross rolling followed by annealing

3%Y_(2)O_(3)p/ZGK200 composites were subjected to unidirectional rolling(UR)and cross rolling(CR)at 400℃and 350℃followed by annealing at 300℃for 1 h.The microstructure,texture and mechanical properties of rolled and annealed composites were systematically studied.The rolled composites exhibited a heterogeneous microstructure,consisting of deformed grains elongated along rolling direction(RD)and Y_(2)O_(3)particles bands distributed along RD.After annealing,static recrystallization(SRX)occurred and most deformed grains transformed into equiaxed grains.A non-basal texture with two strong T-texture components was obtained after UR while a non-basal elliptical/circle texture with circle multi-peaks was obtained after CR,indicating that rolling path had great influences on texture of the composites.After annealing process,R-texture component disappeared or weakened,as results,a non-basal texture with double peaks tilting from normal direction(ND)to transverse direction(TD)and a more random non-basal texture with circle multi-peaks were obtained for UR and CR composites,respectively.The yield strength of rolled composites after UR showed obvious anisotropy along RD and TD while a low anisotropic yield strength was obtained after CR.Some Y_(2)O_(3)particles broke during rolling.The fracture of the composites was attributed to the existence of Y_(2)O_(3)clusters and interfacial debonding between particles and matrix during tension,as a result,the ductility was not as superior as matrix alloy.

Effects of cross rolling on texture,mechanical properties and anisotropy of pure Mo plates

To clarify the influence of the deformation texture on the mechanical properties,pure Mo plates were processed by various cross rolling procedures,and the relation among texture,microstructure and mechanical properties was discussed.The results show that cross rolling of the Mo plates is beneficial for the formation of the rotated cube component,i.e.,{001}<110>.The corresponding orientation density exhibits a positive correlation with the total rolling deformation and the current-pass deformation.When the total deformation is 96%or greater,the Mo plates form a texture orientation dominated by{001}<110>,whereas theγ-fibre texture becomes weaker and the cube texture{100}<100>disappears completely.The presence of{001}<110>has great effects on the properties of cross-rolled Mo plates,which is beneficial for strength enhancement and plasticity reduction in both the rolling direction(RD)and the transverse direction(TD).

Effect of large strain cross rolling on microstructure and properties of Al-Li alloy plates with high magnesium content

Transmission electron microscopy(TEM),electron backscattered diffraction imaging(EBSD)and X-ray diffractometry were used to analyze the microstructure and texture characteristics of Al-9.8Mg-1.5Li-0.4Mn alloy cross-rolled and extruded plates,and the tensile properties and deep drawing performance were measured.The results show that the occurrence of dynamic recrystallization was promoted,the grains were refined and the preferred orientation of the recrystallized grains was improved by large strain cross rolling.Compared with CBA and CCB rolling methods,CBB rolling method significantly reduced the orientation density of the typical Brass texture{110}?112?in the extruded plates.The orientation densities of Copper texture{112}?111?and Brass texture{110}?112?on theβorientation line in the CBB rolled plates were the lowest,and there were no typical texture features in the plates.Meanwhile,better deep drawing could be gained in the CBB rolled plates,and the mechanical properties of the 0°,45°and 90°directions were basically the same.The tensile strength,yield strength and elongation at room temperature for the CBB rolled plates were 617 MPa,523 MPa and over 20.1%,respectively.The deviation of the mechanical properties at different directions was less than 3%.

Effect of variable thickness cross rolling on edge crack and microstructure gradient of AZ31 magnesium alloy

The hot rolling experiment of AZ31 magnesium alloy was carried out by laying anoverlay mold at the initial temperature of 400℃.According to the Mizushima automatic plan view pattern control system(MAS)rolling theory and the cross rolling process,different reductions in the middle and edges of the magnesium alloy were realized,and the influence of the regional controlled reduction rolling on the edge cracks and microstructure gradient of the magnesium alloy were analyzed.It is shown that this rolling approach has reduced the maximum edge crack depth of the rolled piece by 56.85%,and there is a weakening tendency in the base surface texture of the strip edge,the base surface texture density drops from 23.97 to 17.48 after ordinary flat rolling.It exhibits basal texture gradients from the edge to the middle of the sheet along the RD direction,which reflected the uneven deformation of the sheets.It is suitable for the processing of metal molds that require large edge reductions such as mobile phone shells,and provided a theoretical basis for the variable thickness rolling of the magnesium alloy strip.

Mechanical Property of Low Chromium Semi-Steel Grinding Ball Prepared by Cross Rolling

The preparing method,rolling technology and mechanical properties of low chromium semi-steel grinding ball by cross rolling were studied.The results show that when the low chromium semi-steel bar is forged from55mm to50mm,cross-rolled into grinding ball at 1 000-1 050℃,air cooled and tempered at 550℃for 2h,the best mechanical properties,especially the abrasive resistance under the action of hard abrasive,can be obtained.

Multi-objective optimization for roll shifting strategy in cross rolling campaigns of hot strip mill

A multi-objective optimization approach for the roll shifting strategy in cross rolling campaigns of hot strip mills is presented. The effect of different roll shifting strategies on roll wear contour is studied by numerical simulation, and two evaluation indexes ,namely body smoothness and edge smoothness, are proposed. The average body smoothness and average rolling edge smoothness of all strips in a rolling campaign are taken as the objective functions, the shifting positions of all wide strips as the decision variables, and the multi-objective method of NSGA-II as the optimizer. Thus a multi-objective optimization model for the roll shifting strategy is built. The simulation results show that work roll shifting can make wear contour smooth,and a dish-shaped wear contour without severe local wear can be achieved by the roll shifting strategy with varying stroke. Optimization experimentation shows that by means of NSGA-II,a good Pareto-optimal front can be obtained, which suggests a series of alternative solutions for roll shifting strategy optimization. The experimentation also shows that there is a conflict between the two objectives. Finally, application cases confirm the feasibility of the multi-objective approach, which can improve the strip profile ,reduce edge waves and extend the rolling miles of a rolling campaign.

Effects of cold and warm cross-rolling on microstructure and texture evolution of AZ31B magnesium alloy sheet

Mg alloys conventionally rolled often present strong basal textures that affect negatively further deformations,limiting their applications.The present research found that cross-rolling experiences in adequate conditions can weaken those intense basal textures as a result of the interaction of deformation mechanisms and dynamic recrystallization.The effects of rolling temperature and strain rate on the microstructure and texture of an AZ31B magnesium alloy sheet generated heterogeneous microstructure where the initial basal texture was strengthened during cold cross-rolling and it was gradually weakening by the rolling reduction and the rolling temperature increases in such a way that a rather weak basal fiber was produced applying reductions higher than 15%at temperatures higher than 200℃.Their ODF functions supported the texture weakening,exhibiting a combination of two crystallographic orientations represented by{0001}<211^(-)0>and{0001}<101^(-)0>.

The dynamic responses of lamellar and equiaxed nearβ-Ti alloys subjected to multi-pass cross rolling

This work gives a comparison on the microstructural characteristics,textural discrepancies,and twinning behaviors of lamellar and equiaxed nearβ-Ti alloys during multi-pass cross rolling with a rolling reduction of 20%,50%and 80%.The results showed that the restoration mechanism of the alloy inβphase is strongly dependent on theαmorphologies,and in comparison,strain path has weaker influences on the grain refinement of theβmatrix.Therefore,the texture intensities of bothαandβphases were weakened owing to the dynamic recrystallization(DRX)of the two phases in the equiaxed microstructure.While,with regard to the lamellar microstructure,dynamic recovery(DRV)of theβphase predominated,forming elongatedβsubgrains.Besides,theαandβmatrix in lamellar microstructures obeyed the Burgers orientation relationship,which was gradually broken down until the final reduction.Lastly,the{1101}twinning exhibits a strong size effect.With the continuous DRX ofαphases,theα-twinning is suppressed owing to progressive grain refinement.The activation ofβ-twinning,namely{332}?113?and{112}?111?,in nearβ-Ti alloys is heavily dependent on the deficientβ-stabilizing elements and the local stress concentration.These findings provide an effective way to obtain ultra-fine grain microstructures of this alloy.

Three Dimension Rigid-plastic Finite Element Simulation for Two-Roll Cross-wedge Rolling Process

Cross-wedge rolling (CWR) is a metal process of ro ta ry forming. To produce a part, one cylindrical billet should be placed between t wo counterrotating and wedge-shape dies, which move tangentially relative each other. The billet suffers plastic deformation (essentially, localized compressio n) during its rotation between the rotating dies. Compared to other numerical si mulation methods, the finite element method (FEM) has advantages in solving gene ral problems with complex shapes of the formed parts. In cross-wedge rolling, t here are four stages in the workpiece deformation process, namely knifing, guidi ng, stretching and sizing stage. It is time-consuming and expensive to design t he CWR process by trial and error method. The application of numerical simul ation for the CWR process will help engineers to efficiently improve the process development. Tselikov, Hayama, Jain and Kobayashi, and Higashimo applied the sl ip-line theory in study of CWR process analysis. Zb.pater studied CWR process i ncluding upsetting by upper-bound method. The above numerical simulation were b ased on the two-dimensional plain-strain assumption ignored the metal flow in workpiece axial direction. Therefore, the complex three-dimensional stress and deformation involved in CWR processes were not presented. Compared to other nume rical simulation methods, the finite element method (FEM) has advantages in solv ing general problems with complex shapes of the formed parts. As yet, a few 3-D finite element simulation studies on CWR process have been reported in literatu res. In this paper, the process of cross wedge rolling (CWR) has been simulated and analyzed by 3D rigid-plastic finite element method. Considering the charact eristic of CWR, the static implicit FEM program is selected. The models proposed in this study uses the commercial code DEFORM 3D to simulate the CWR process. T his is an implicit Lagrangian finite element code, which includes many new enhan cements functions. A new method of utilizing multiple processors using the MPI s tandard has been implemented. Automatic switching between the two different defo rmation solvers (Sparse Solver and Conjugate Gradient Solver) has also been impl emented in order to increase the speed of simulations. In this paper, all stages in CWR process are simulated to be able to closely understand and analyze the a ctual CWR process. For simulating all forming stages in CWR process, the dynam ic adaptive remeshing technology for tetrahedral solid elements was applied. T he stress distributions in cross section of forming workpiece are analyzed to in terpret fracture or rarefaction in the center of workpiece. Authors also analyze d the time-torque curve and the laws of load changing.

Mechanism of necking defect of 6082 aluminium alloy rolled by cross-wedge rolling method based on material thermal properties

Necking defects have long troubled the application of cross-wedge rolling technology in aluminium alloy shaft parts.To accurately predict necking defects,new judgement conditions are established based on the thermal performance of 6082 aluminium alloy.The limit-sectional shrinkage without necking defects is achieved by combining theoretical calculation and finite-element model analysis,which couples heat transfer and deformation.In this paper,a 6082 aluminium alloy extruded rod with a 40 mm diameter rolled at a preheated temperature of 500℃and a rolling angular velocity of 1 rad/s is taken as an example.The simulation and experimental results show that necking defects do not occur on the rolled pieces if the sectional shrinkage is below the limit-sectional shrinkage but will occur when the sectional shrinkage is above it.The results prove that the prediction model of necking defects in cross-wedge rolling of 6082 aluminum alloy is feasible,and this research provides a theoretical basis for the qualified aluminum alloy shafts produced by the cross-wedge rolling.

Effect of cross wedge rolling on the microstructure of GH4169 alloy

The metal microstructure during the hot forming process has a significant effect on the mechanical properties of final products. To study the microstructural evolution of the cross wedge rolling （CWR） process, the microstructural model of GH4169 alloy was programmed into the user subroutine of DEFORM-3D by FORTRAN. Then, a coupled thermo-mechanical and microstructural simulation was performed under different conditions of CWR, such as area reduction, rolling temperature, and roll speed. Comparing experimental data with simulation results, the difference in average grain size is from 11.2% to 33.4% so it is verified that the mierostructural model of GH4169 alloy is reliable and accurate. The fine grain of about 12-15 p.m could be obtained by the CWR process, and the grain distribution is very homogeneous. For the symmetry plane, increasing the area reduction is helpful to refine the grain and the value should be around 61%. Moreover, when the roiling temperature changes from 1000 to 1100℃ and the roll speed from 6 to 10 r.min-1, the grain size of the rolled piece decreases first and then increases. The temperature may be better to choose the value around 1050℃ and the speed less than 10 r-min-1.

Evolution of microstructure of aluminum alloy hollow shaft in cross wedge rolling without mandrel

During the process of cross wedge rolling of aluminum alloy hollow shaft, the evolution of its microstructure has an important influence on the mechanical properties of the rolled piece. In order to obtain the microstructure evolution law of aluminum alloy hollow shaft in cross wedge rolling without mandrel, a finite element model is constructed through the finite element software Deform-3D. The influences of rolling temperature, sectional shrinkage,spreading angle and forming angle on the average grain size of rolled piece are studied by numerical simulation of microstructure evolution. The cellular automata method reveals the inherent relationship between the process parameters and the evolution of the microstructure, and provides a reference for optimizing the rolling process parameters of aluminum alloy hollow shafts and improving the forming quality. The results show that the average grain size of the rolled piece increases with the increase of the rolling temperature, decreases with the increase of the sectional shrinkage,and decreases first and then increases with the increase of the spreading angle, and changes little with the increase of the forming angle.

EFFECT OF THE PROCESS PARAMETERS OF CROSS SHEAR ROLLING ON ROLLED TEXTURE AND MAGNETIC PROPERTY OF THIN GRAIN ORIENTED SILICON STEEL SHEETS

Commercial grain oriented silicon steels 0 30mm thick were cold rolled to thinner than mm by the cross shear rolling (CSR) and the conventional rolling respectively, then annealed in a normal hydrogen atmosphere furnace. The influence of the process parameters on rolled textures and the magnetic property of thin silicon steel sheets were investigated. The results indicated that the cross shear rolling was beneficial to improve the rolled textures and the magnetic property of the thin silicon steels. The amount of nucleus of Goss grain increased with increasing the mismatch speed ratio; in addition, magnetic properties were improved further with increasing reduction rate, meanwhile, rolled textures tend to well distributed through the thickness of the sheet.

Texture Characteristics of Thin Grain Oriented Silicon Steel Sheet Produced by Cross Shear Rolling

Commercial grain oriented silicon steel was cold rolled to thickness from 0.06 to 0.10 mm by cross shear rolling, then annealed in vacuum or a hydrogen atmosphere furnace. Deformation textures of the sheets were researched by ODF method and reverse pole figure quantitative analyses. The results indicate that: in the condition of the cross shear rolling, the deformation texture of rolled sheet is generally similar to that of conventional rolled sheet, however, the texture distribution through the thickness is asymmetrical. With mismatch speed ratio increasing, the amount of Goss texture increases. With reduction ratio increasing, the intensity of γ-fiber becomes strong.

Multi-Wedge Cross Rolling of Balls

The multi-wedge cross rolling process of forming balls is described. The process tool for rolling 8 balls with a diameter of 35 mm is presented. The course of the rolling process, distributions of forming forces as well as maps of effective strain and temperature in the obtained balls are presented by finite element modeling （FEM）. Ex- perimental tests of simultaneous forming of 4 balls with a diameter of 22 mm conducted in laboratory conditions at Lublin University of Technology have proved that the balls obtained in multi-wedge cross rolling are of good quality and can therefore be used in both ball mills and rolling bearings.

Through Thickness Variation of Cross Shear Rolling Texture in Grain Oriented Silicon Steel

The texture inhomogeneity in cross shear rolled grain oriented Si steel was investigated by means of the through thickness texture analysis. For the chosen rolling reductions (55%, 66.5%) and mismatch speed ratios (1.0, 1.1, 1.3), the deformation textures in various thickness layers consist of three major components, i.e. strong γ-fiber, medium α-fiber and weak η-fiber, and they show an asymmetrical distribution throughout the thickness. The effect of reduction on the texture gradient is found to be more significant at and near the center layer; however, the effect of mismatch speed ratio is less important. In most cases, a strong {111}<112> texture component appears in the subsurface layers, that may favour the formation of a sharp Goss texture during the subsequent annealing.

Influence of process parameters on the microstructural evolution of a rear axle tube during cross wedge rolling

In the shaping process of cross wedge rolling（CWR）, metal undergoes a complex microstructural evolution, which affects the quality and mechanical properties of the product. Through secondary development of the DEFORM-3D software, we developed a rigid plastic finite element model for a CWR-processed rear axle tube, coupled with thermomechanical and microstructural aspects of workpieces. Using the developed model, we investigated the microstructural evolution of the CWR process. Also, the influence of numerous parameters, including the initial temperature of workpieces, the roll speed, the forming angle, and the spreading angle, on the grain size and the grain-size uniformity of the rolled workpieces was analyzed. The numerical simulation was verified through rolling and metallographic experiments. Good agreement was obtained between the calculated and experimental results, which demonstrated the reliability of the model constructed in this work.

Textural Characteristic of 70-30 Brass Rolled by Cross Shear Rolling in Single Direction

70-30 brass is rolled with 90% reduction by cross shear rolling in single direction with speed ra- tio 1.39.The sheet is divided into five layers along rolling plane normal to measure macroscopic statis- tical unsymmetric textures in every layer are des- cribed and analysed by means of three dimensional orientation distribution function.The results indi- cate that the main textures in every layer of brass rolled by cross shear rolling in single direction are the same as the main textures of brass rolled by conventional rolling.But the intensities,peak posi- tions and scatters of every texture component in {110}<112>are different,namely,there is a macroscopic statistical unsymmetry.It is found that the textures in every layer of brass rolled by cross shear rolling in single direction can be considered as the textures of brass rolled by common rolling in single direction at identical shear forces,the macroscopic statistical unsymmetry depends on the shear forces which are exerted on the layer.

COLD ROLLING AND RECRYSTALLIZATION TEXTURE OF CROSS SHEAR ROLLED COMMERCIAL COPPER

The texture change along the normal direction to rolling plane of cross shear rolled commer- cial copper has been studied by means of two step method for ODF caleulation and computer simulation.The texture of cross shear rolling of copper is similar in primary components to that of conventional cold rolling,but the scattering degree and direction of the texture are dif- ferent,due to the residual shear strain change in different position along the normal to rolling plane.It seems that no more effect of the shear strain upon the recrystallization texture.

Influence of different rolling routes on mechanical anisotropy and formability of commercially pure titanium sheet

Influence of three different rolling routes on mechanical anisotropy and formability of commercially pure titanium sheetwas investigated.Route A and Route B are unidirectional rolling(UR)where the rolling direction is along initial rolling direction(RD)and transverse direction(TD),respectively.Route C is cross rolling(CR)where the rolling direction is changed by90°aftereach rolling pass.The microstructure and texture,tensile mechanical properties including strength and elongation,and also theanisotropy of the UR and CR sheets were investigated at room temperature.The XRD results indicate that the texture intensity ofrolled samples gradually weakens from Route A to Route C.Compared with Route A and Route B rolled samples,the Route C rolledsamples show a smaller planar anisotropy.The deep drawing tests reveal that cross rolling can avoid the occurrence of earing.Erichsen tests indicate that rolling routes have an effect on stretch formability of pure titanium sheet.