The hot compressive deformation behaviors of Cu-6wt.%Ag alloy were studied experimentally in the temperature range of 973.1123 K and the strain rate range of 0.01.10 s^-1.The stress increases and reaches the maximum v...The hot compressive deformation behaviors of Cu-6wt.%Ag alloy were studied experimentally in the temperature range of 973.1123 K and the strain rate range of 0.01.10 s^-1.The stress increases and reaches the maximum value when the true strain is very small,and then the stress changes slowly and tends to be stable under the action of work hardening,dynamic recovery and recrystallization.The material parameters of the conventional Arrhenius constitutive model are only related to strain under different deformation conditions,and the prediction error is large,which cannot accurately characterize the hot deformation behavior of the alloy.To describe the hot deformation behavior of the alloy accurately,a modified constitutive model was established by considering the simultaneous influence of forming temperature,strain rate and strain.The results indicate that correlation coefficient(R)and the average absolute relative error(AARE)are 0.993 and 4.2%,respectively.The modified constitutive model can accurately describe the hot deformation behavior of Cu-6wt.%Ag alloy.展开更多
For Gu-Ag alloy, an important parameter called workability in the forming process of materials can be evaluated by processing maps yielded from the stress-strain data generated by hot compression tests at temperatures...For Gu-Ag alloy, an important parameter called workability in the forming process of materials can be evaluated by processing maps yielded from the stress-strain data generated by hot compression tests at temperatures of 700-850 °C and strain rates of 0.01-10 s-1. And at the true strain of 0.15, 0.35 and 0.55, respectively, the responses of strain-rate sensitivity, power dissipation efficiency and instability parameter to temperature and strain rate were studied. Instability maps and power dissipation maps were superimposed to form processing maps, which reveal the determinate regions where individual metallurgical processes occur and the limiting conditions of flow instability regions. Furthermore, the optimal processing parameters for bulk metal working are identified clearly by the processing maps.展开更多
The in situ filamentary composites based on the Cu-10Ag and Cu-10Ag-Ce alloys were prepared. The microstructure and properties of the composites were studied. The effects of Ce addition on the microstructure as cast, ...The in situ filamentary composites based on the Cu-10Ag and Cu-10Ag-Ce alloys were prepared. The microstructure and properties of the composites were studied. The effects of Ce addition on the microstructure as cast, including refining Cu grains and the Ag filaments, increasing the proportion of (Cu+Ag) eutectic and decreasing the proportion of the Ag precipitate, were researched. The average size of the Ag filaments in the composites could be approached by a formula: d=C·exp(-0.228η), here C is a coefficient related to the size of the original grains and 1500 nm for Cu-10Ag and 800 nm for Cu-10Ag-Ce. A two-stage strain strengthening effect was found for the deformed composites, that is the dislocation strengthening at low strain stage and the ultra-fine Ag filaments or interface strengthening at the high strain stage. The intermediate heat treatment at lower temperature further refined the Ag filaments and therefore improved the properties. The high strengthening rate of Ce addition on Cu-10Ag alloy attributed the refining effect to Cu grains and Ag filaments. The typical properties of the heavy deformed composites with 1 IHT reached to UTS=1500 MPa with conductivity 62% IACS for the Cu-10Ag alloy and UTS=1550 MPa with conductivity 65% IACS for the Cu-10Ag-Ce alloy, respectively.展开更多
The Cu-10Ag and Cu-10Ag-RE （RE=Ce, Y） alloys in situ filamentary composites were prepared. The relationships of the ultimate tensile strengths （UTS） and microstructure changes of the composites were studied. With ...The Cu-10Ag and Cu-10Ag-RE （RE=Ce, Y） alloys in situ filamentary composites were prepared. The relationships of the ultimate tensile strengths （UTS） and microstructure changes of the composites were studied. With increasing of the true strain η, the sizes of the Ag filaments in the composites reduce according to a negative exponential function of η:d=d0·exp（-0.228η）, and the UTS of the composites increase also according to a exponential function of η, σ Cu/Ag=σ 0（Cu）+[k Cu/Agd0 -1/2]exp（η/3）, here d0 is a coefficient related to the original size of Ag phase. The strain strengthening follows a two-stage strengthening effect. The strengthening mechanisms are related to changes of microstructure in the deformation process. At the low true strain stage, the strengthening is mainly caused by the working hardening controlled by dislocation increasing; at the high true strain stage, the strengthening is mainly caused by the super-fine Ag filaments and the large coherent interfaces between the Ag filaments and Cu matrix. The trace RE additions and the rapid solidification obviously refine scales of the Ag filament of the composites, and therefore obviously increased the strain strengthening rate. The microstructure refinement of the composites, especially the refinement of Ag filament, is the main reason of the high strain strengthening effect in Cu-Ag alloy in situ filamentary composites.展开更多
The conventional middle and high carbon spring steels have some drawbacks in properties, production and application. In order to meet the demands of rapid development of automobile, a new low and middle carbon spring ...The conventional middle and high carbon spring steels have some drawbacks in properties, production and application. In order to meet the demands of rapid development of automobile, a new low and middle carbon spring steel 35Si2CrMnVB, C0.34, Sil.66, MnO.80, CrO.67, V0.13, B0.001, P0.011, S0.014 wt.%, has been developed. Comparison between the new spring steel 35Si2CrMnVB and the conventional spring steel 60Si2MnA, C0.61, Si 1.75, MnO.76, P0.021, S0.018 wt.%, shows that the new spring steel has not only high strength, good ductility, good comprehensive mechanical properties, but also low decarbonization tendency, sufficient hardenability and high elastic sag resistance, etc.. The microstructure change in quenched steel caused by the decreasing of carbon contents is detected through metallographic observation, the new low and middle carbon spring steel 35Si2CrMnVB after quenching is composed of almost lath martensite with high dislocation density and only a little martensite with twin structure. It is testified that to develop low carbon spring steel with more excellent properties for automobile is feasible.展开更多
In the present study,the Cu-(1 wt%-6 wt%)Ag alloys were prepared by melting,forging and wire drawing.The effects of plastic deformation on microstructure evolution and properties of the alloys were investigated.The re...In the present study,the Cu-(1 wt%-6 wt%)Ag alloys were prepared by melting,forging and wire drawing.The effects of plastic deformation on microstructure evolution and properties of the alloys were investigated.The results show that non-equilibrium eutectic colonies exist in the Cu-(3 wt%-6 wt%)Ag alloy and no eutectic colonies in the 1 wt%-2 wt%Ag containing alloys.These eutectic colonies are aligned along the drawing direction and refined with the increase of draw ratio.Attributed to the refinement of eutectic colonies,the Cu-Ag alloy exhibits higher strength with the increase of draw ratio.The Cu-6Ag alloy exhibits excellent comprehensive properties with a strength of 930 MPa and a conductivity of 82%IACS when the draw ratio reaches 5.7.展开更多
A new method for separating and recovering tin from a low-grade tin middling with high Si content and low Fe content by roasting with anthracite coal was researched by studying the reaction mechanism and performing an...A new method for separating and recovering tin from a low-grade tin middling with high Si content and low Fe content by roasting with anthracite coal was researched by studying the reaction mechanism and performing an industrial test,in which the Sn was sulfurized into SnS(g)and then collected using a dust collector.The Fe–Sn alloy may be formed at roasting temperatures above 950°C,and like the roasting temperature increases,the Sn content and Sn activity in this Fe–Sn alloy decrease.Also,more FeS can be formed at higher temperatures and then the formation of FeO–FeS with a low melting point is promoted,which results in more serious sintering of this low-grade tin middling.And from the thermodynamics and kinetics points of view,the volatilization of the Sn decreases at extremely high roasting temperatures.The results of the industrial test carried out in a coal-fired rotary kiln show that the Sn volatilization rate reaches 89.7%and the Sn is concentrated in the collected dust at a high level,indicating that the Sn can be effectively extracted and recovered from the low-grade tin middling with a high Si content and low Fe content through a reduction–sulfurization roasting process.展开更多
The discontinuous precipitation kinetics and mechanism of the α (Ag-rich) phase in Cu-7 wt% Ag alloy has been investigated using dilatometric and calorimetric anisothermal analysis, optical microscopy, scanning and t...The discontinuous precipitation kinetics and mechanism of the α (Ag-rich) phase in Cu-7 wt% Ag alloy has been investigated using dilatometric and calorimetric anisothermal analysis, optical microscopy, scanning and transmission electron microscopy and X-ray diffraction. Dilatometric and calorimetric curves present at ~ 500°C an important effect related to the ? (Ag-rich) phase formation and consequently the matrix β (Cu-rich) depletion. The nucleation and growth of the precipitated phase show cells formation at initial grain boundaries;a fine lamellar structure is detected by SEM and TEM and consists of alternate lamellar of the α (Ag-rich) and β (Cu-rich)-solid solutions. Cellular precipitation leads to the simultaneous appearance of two diffraction peaks and occurs apparently according to the Fournelle and Clark’s mechanism. Obtained results give an Avrami exponent n = 2.0 ± 0.2 in agreement with an interfacial controlled process having an activation energy Ea equals to 99 ± 7 kJ/mol obtained from anisothermal analysis by using different isoconversion methods. This activation energy expresses the discrepancy between isoconversion methods and the analytical diffusive model. Moreover, the supersaturation rate has an effect on the lamella spacing of the precipitated cells.展开更多
基金Project(51675061)supported by the National Natural Science Foundation of China
文摘The hot compressive deformation behaviors of Cu-6wt.%Ag alloy were studied experimentally in the temperature range of 973.1123 K and the strain rate range of 0.01.10 s^-1.The stress increases and reaches the maximum value when the true strain is very small,and then the stress changes slowly and tends to be stable under the action of work hardening,dynamic recovery and recrystallization.The material parameters of the conventional Arrhenius constitutive model are only related to strain under different deformation conditions,and the prediction error is large,which cannot accurately characterize the hot deformation behavior of the alloy.To describe the hot deformation behavior of the alloy accurately,a modified constitutive model was established by considering the simultaneous influence of forming temperature,strain rate and strain.The results indicate that correlation coefficient(R)and the average absolute relative error(AARE)are 0.993 and 4.2%,respectively.The modified constitutive model can accurately describe the hot deformation behavior of Cu-6wt.%Ag alloy.
基金Project(CSTC2009BA4065) supported by the Chongqing Natural Science Foundation,China
文摘For Gu-Ag alloy, an important parameter called workability in the forming process of materials can be evaluated by processing maps yielded from the stress-strain data generated by hot compression tests at temperatures of 700-850 °C and strain rates of 0.01-10 s-1. And at the true strain of 0.15, 0.35 and 0.55, respectively, the responses of strain-rate sensitivity, power dissipation efficiency and instability parameter to temperature and strain rate were studied. Instability maps and power dissipation maps were superimposed to form processing maps, which reveal the determinate regions where individual metallurgical processes occur and the limiting conditions of flow instability regions. Furthermore, the optimal processing parameters for bulk metal working are identified clearly by the processing maps.
文摘The in situ filamentary composites based on the Cu-10Ag and Cu-10Ag-Ce alloys were prepared. The microstructure and properties of the composites were studied. The effects of Ce addition on the microstructure as cast, including refining Cu grains and the Ag filaments, increasing the proportion of (Cu+Ag) eutectic and decreasing the proportion of the Ag precipitate, were researched. The average size of the Ag filaments in the composites could be approached by a formula: d=C·exp(-0.228η), here C is a coefficient related to the size of the original grains and 1500 nm for Cu-10Ag and 800 nm for Cu-10Ag-Ce. A two-stage strain strengthening effect was found for the deformed composites, that is the dislocation strengthening at low strain stage and the ultra-fine Ag filaments or interface strengthening at the high strain stage. The intermediate heat treatment at lower temperature further refined the Ag filaments and therefore improved the properties. The high strengthening rate of Ce addition on Cu-10Ag alloy attributed the refining effect to Cu grains and Ag filaments. The typical properties of the heavy deformed composites with 1 IHT reached to UTS=1500 MPa with conductivity 62% IACS for the Cu-10Ag alloy and UTS=1550 MPa with conductivity 65% IACS for the Cu-10Ag-Ce alloy, respectively.
基金The National Natural Science Foundation of China(No:50371031)
文摘The Cu-10Ag and Cu-10Ag-RE （RE=Ce, Y） alloys in situ filamentary composites were prepared. The relationships of the ultimate tensile strengths （UTS） and microstructure changes of the composites were studied. With increasing of the true strain η, the sizes of the Ag filaments in the composites reduce according to a negative exponential function of η:d=d0·exp（-0.228η）, and the UTS of the composites increase also according to a exponential function of η, σ Cu/Ag=σ 0（Cu）+[k Cu/Agd0 -1/2]exp（η/3）, here d0 is a coefficient related to the original size of Ag phase. The strain strengthening follows a two-stage strengthening effect. The strengthening mechanisms are related to changes of microstructure in the deformation process. At the low true strain stage, the strengthening is mainly caused by the working hardening controlled by dislocation increasing; at the high true strain stage, the strengthening is mainly caused by the super-fine Ag filaments and the large coherent interfaces between the Ag filaments and Cu matrix. The trace RE additions and the rapid solidification obviously refine scales of the Ag filament of the composites, and therefore obviously increased the strain strengthening rate. The microstructure refinement of the composites, especially the refinement of Ag filament, is the main reason of the high strain strengthening effect in Cu-Ag alloy in situ filamentary composites.
基金supports from the Natural Science Foundation of Jiangxi Province,P.R.China under contracts No.0250024.
文摘The conventional middle and high carbon spring steels have some drawbacks in properties, production and application. In order to meet the demands of rapid development of automobile, a new low and middle carbon spring steel 35Si2CrMnVB, C0.34, Sil.66, MnO.80, CrO.67, V0.13, B0.001, P0.011, S0.014 wt.%, has been developed. Comparison between the new spring steel 35Si2CrMnVB and the conventional spring steel 60Si2MnA, C0.61, Si 1.75, MnO.76, P0.021, S0.018 wt.%, shows that the new spring steel has not only high strength, good ductility, good comprehensive mechanical properties, but also low decarbonization tendency, sufficient hardenability and high elastic sag resistance, etc.. The microstructure change in quenched steel caused by the decreasing of carbon contents is detected through metallographic observation, the new low and middle carbon spring steel 35Si2CrMnVB after quenching is composed of almost lath martensite with high dislocation density and only a little martensite with twin structure. It is testified that to develop low carbon spring steel with more excellent properties for automobile is feasible.
基金Funded by the National Key R&D Program of China(Nos.2021YFB2500600 and 2017YFE0301405)the Institute of Electrical Engineering,CAS(Nos.E155710301 and E155710201)+1 种基金the Fundamental Research Funds for the Central Universities of China(No.2020CDJDPT001)the Youth Innovation Promotion Association CAS(No.2022138)。
文摘In the present study,the Cu-(1 wt%-6 wt%)Ag alloys were prepared by melting,forging and wire drawing.The effects of plastic deformation on microstructure evolution and properties of the alloys were investigated.The results show that non-equilibrium eutectic colonies exist in the Cu-(3 wt%-6 wt%)Ag alloy and no eutectic colonies in the 1 wt%-2 wt%Ag containing alloys.These eutectic colonies are aligned along the drawing direction and refined with the increase of draw ratio.Attributed to the refinement of eutectic colonies,the Cu-Ag alloy exhibits higher strength with the increase of draw ratio.The Cu-6Ag alloy exhibits excellent comprehensive properties with a strength of 930 MPa and a conductivity of 82%IACS when the draw ratio reaches 5.7.
基金This work was financially supported by the National Science Fund for General Projects of China(No.51874153).
文摘A new method for separating and recovering tin from a low-grade tin middling with high Si content and low Fe content by roasting with anthracite coal was researched by studying the reaction mechanism and performing an industrial test,in which the Sn was sulfurized into SnS(g)and then collected using a dust collector.The Fe–Sn alloy may be formed at roasting temperatures above 950°C,and like the roasting temperature increases,the Sn content and Sn activity in this Fe–Sn alloy decrease.Also,more FeS can be formed at higher temperatures and then the formation of FeO–FeS with a low melting point is promoted,which results in more serious sintering of this low-grade tin middling.And from the thermodynamics and kinetics points of view,the volatilization of the Sn decreases at extremely high roasting temperatures.The results of the industrial test carried out in a coal-fired rotary kiln show that the Sn volatilization rate reaches 89.7%and the Sn is concentrated in the collected dust at a high level,indicating that the Sn can be effectively extracted and recovered from the low-grade tin middling with a high Si content and low Fe content through a reduction–sulfurization roasting process.
文摘The discontinuous precipitation kinetics and mechanism of the α (Ag-rich) phase in Cu-7 wt% Ag alloy has been investigated using dilatometric and calorimetric anisothermal analysis, optical microscopy, scanning and transmission electron microscopy and X-ray diffraction. Dilatometric and calorimetric curves present at ~ 500°C an important effect related to the ? (Ag-rich) phase formation and consequently the matrix β (Cu-rich) depletion. The nucleation and growth of the precipitated phase show cells formation at initial grain boundaries;a fine lamellar structure is detected by SEM and TEM and consists of alternate lamellar of the α (Ag-rich) and β (Cu-rich)-solid solutions. Cellular precipitation leads to the simultaneous appearance of two diffraction peaks and occurs apparently according to the Fournelle and Clark’s mechanism. Obtained results give an Avrami exponent n = 2.0 ± 0.2 in agreement with an interfacial controlled process having an activation energy Ea equals to 99 ± 7 kJ/mol obtained from anisothermal analysis by using different isoconversion methods. This activation energy expresses the discrepancy between isoconversion methods and the analytical diffusive model. Moreover, the supersaturation rate has an effect on the lamella spacing of the precipitated cells.
