Design and test of a multi-edge toothed cutting device for membraneimpurity mixed material

As the existing residual film crushing device in Xinjiang cannot directly crush membrane-impurity mixed material,by analyzing the compressive and cutting force characteristics of residual film material layer and cotton stalk,the cutting conditions of mixed materials were obtained,and the method of cutting was determined.A multi-edge toothed cutters was created,and a cutting device was built.It was preliminarily determined that the number of teeth in the cutters was 8,the clearance between the teeth and between the tooth and fixed blade was 3 mm,the speed of the high-speed cutter was 800 r/min,and the speed difference between the high-and low-speed cutters was-300 r/min.Test results show that the ratio of residual film to total residual film sampling mass was(2.22±0.30)%,(19.19±2.02)%,(58.94±3.19)% and(20.65±2.05)%,respectively,when the maximum outer profile size in the range of[0,20)mm,[20,100)mm,[100,500)mm and[500,~)mm.The mass of cotton stalks with lengths of[0,50)mm,[50,100)mm and[100,~)mm accounted for(32.57±1.5)%,(27.77±1.3)%and(39.66±1.75)%,respectively,and the cutting power consumption was(85.41±15.63)kJ.The test results can provide a basis for the subsequent membrane-impurity mixed material cutting technology,as well as some guidance for the separation of it.

Design of bionic locust mouthparts stubble cutting device

Given the technical problems of low maize stubble breaking efficiency,large cutting torque and high power consumption faced during springtime no-till planting in Northeast China,we designed a high-performance coupling bionic stubble cutting device capable by integrating the structure(multi-segment and serrate)and cutting mode(isokinetic and symmetrical)of locust mouthparts.Methods of bionic construction,mechanism design,theoretical analysis,parameter optimization,Arduino systems and intelligent control were combined to design a planetary gear mechanism and an intelligent speed control system.In particular,the bionic cutting blade could reconstruct the multi-segment and serrate structure of locust mouthparts,while the planetary gear mechanism and the intelligent speed control system jointly comprised the bionic drive system,which could simulate the isokinetic and symmetrical cutting mode,thereby bionically coupling morphological structures and movement patterns.Analysis of comparative tests showed the coupling bionic cutting device could reduce the cutting torque by 26.6%-31.6%and the power consumption by 21.9%-26.1%.This work confirmed that coupling bionic method can significantly improve the stubble cutting efficiency,which was a valuable contribution to the design of stubble cutting device for no-till planter.