A series of metal cutting experiments was performed on a CNC lathe to evaluate the performance of various coatings on different tool substrates. The workpiece material was plain medium carbon steel and the cutting too...A series of metal cutting experiments was performed on a CNC lathe to evaluate the performance of various coatings on different tool substrates. The workpiece material was plain medium carbon steel and the cutting tool materials were carbide and cermet inserts coated with various single as well as multilayer coatings. Machining was done under various cutting conditions of speed and feed-rate, and for various durations of Cutting. The output parameters studied were the cutting forces (axial, radial and tangential), the surface roughness of the workpiece, as well as the tool wear (crater and flank wear). From these results, the performances of the various cutting inserts are evaluated and compared. Results show that cutting forces are significantly lower when using coated cermets than when using coated carbides although different coatings on the same substrate also result in different cutting forces. However, there is less difference in the surface roughness of the finished workpiece for the various coatings and substrates.展开更多
In order to analyze the influences of the different tool’s shape and surface conditions (such as different coated and material) and their interaction on the cutting temperature, a coupled thermo-mechanical finite ele...In order to analyze the influences of the different tool’s shape and surface conditions (such as different coated and material) and their interaction on the cutting temperature, a coupled thermo-mechanical finite element analysis (FEA) model of plane-strain orthogonal metal cutting process is constructed, and 16 simulation cases with 16 different types of tools, which cover 4 rake angles, -10°, 0°, 10°, 20°, and 4 friction coefficient values, 0, 0.1, 0.2, 0.3 in the same cutting condition (cutting depth and cutting speed) have been performed. Finally the simulation results are analyzed according to the variance analysis method (VAM) of orthogonal array designs (OADs), the relationships between the rake angle, tool-workpiece interface’s friction coefficient and their interact effect to the maximum temperature value and the temperature field of the chip are obtained. This result has some instructive meaning to analyze the causes of the cutting temperature and to control the maximum temperature value and the overall temperature field in the metal cutting process.展开更多
Traditional clothing design models based on adaptive meshes cannot reflect.To solve this problem,a clothing simulation design model based on 3D image analysis technology is established.The model uses feature extractio...Traditional clothing design models based on adaptive meshes cannot reflect.To solve this problem,a clothing simulation design model based on 3D image analysis technology is established.The model uses feature extraction and description of image evaluation parameters,and establishes the mapping relationship between image features and simulation results by using the optimal parameter values,thereby obtaining a three-dimensional image simulation analysis environment.On the basis of this model,by obtaining the response results of clothing collision detection and the results of local adaptive processing of clothing meshes,the cutting form and actual cutting effect of clothing are determined to construct a design model.The simulation results show that compared with traditional clothing design models,clothing simulation design based on 3D image analysis technology has a better effect,with the definition of fabric folds increasing by 40%.More striking contrast between light and dark,the resolution increasing by 30%,and clothing details getting a more real manifestation.展开更多
Grooving method can restrain the deformation and destruction of surrounding rock by transferring the maximum stress to deep rock,bringing about the effective control for floor heave in soft rock roadway. Based on this...Grooving method can restrain the deformation and destruction of surrounding rock by transferring the maximum stress to deep rock,bringing about the effective control for floor heave in soft rock roadway. Based on this important effect,and to discuss the relationship between cutting parameters and pressurerelief effect,this paper carried out a numerical simulation of grooving along bottom slab and two sides of gateway with finite difference software FLAC^（2D）.The results show that the control effect on floor heave in soft rock tunnel can be improved by selecting appropriate cutting parameters.Appropriately increasing the crevice depth in the middle of the floor can improve the stress state of bottom slab by stress transfer. So the floor heave can be more effectively controlled.To lengthen the crevice in the corners of roadway can simultaneously transfer the maximum stresses of bottom slab and two sides to deep rock,and promote the pressure-relief effect.Extending the crevice length and crevice width on both sides within a certain range can decrease the stress concentration in the corners of roadway,and reduce the deformation of two sides.The cutting position beneficial to restrain the floor heave is close to the bottom slab.展开更多
Based on the principle of Statistical Energy Analysis (SEA) for non-conservatively coupled systems under general excitations, relationship between noise radiated from and excitations on coupled complex structures is s...Based on the principle of Statistical Energy Analysis (SEA) for non-conservatively coupled systems under general excitations, relationship between noise radiated from and excitations on coupled complex structures is studied, which lays a foundation for the determination of noise/vibration energy by evaluation of exciting forces, and from that the quantitative analysis of the effects of an excitation on sound power from a sub-structure can be done. With extending of the relationship to the study of cutting noise, regression analysis method for evaluating the effects of cutting process on machine tool noise is established. Results show that cutting process has generally negligible effects on machine tool noise, and there is no apparent difference between machine tool noise in cutting condition and in idle one.展开更多
文摘A series of metal cutting experiments was performed on a CNC lathe to evaluate the performance of various coatings on different tool substrates. The workpiece material was plain medium carbon steel and the cutting tool materials were carbide and cermet inserts coated with various single as well as multilayer coatings. Machining was done under various cutting conditions of speed and feed-rate, and for various durations of Cutting. The output parameters studied were the cutting forces (axial, radial and tangential), the surface roughness of the workpiece, as well as the tool wear (crater and flank wear). From these results, the performances of the various cutting inserts are evaluated and compared. Results show that cutting forces are significantly lower when using coated cermets than when using coated carbides although different coatings on the same substrate also result in different cutting forces. However, there is less difference in the surface roughness of the finished workpiece for the various coatings and substrates.
文摘In order to analyze the influences of the different tool’s shape and surface conditions (such as different coated and material) and their interaction on the cutting temperature, a coupled thermo-mechanical finite element analysis (FEA) model of plane-strain orthogonal metal cutting process is constructed, and 16 simulation cases with 16 different types of tools, which cover 4 rake angles, -10°, 0°, 10°, 20°, and 4 friction coefficient values, 0, 0.1, 0.2, 0.3 in the same cutting condition (cutting depth and cutting speed) have been performed. Finally the simulation results are analyzed according to the variance analysis method (VAM) of orthogonal array designs (OADs), the relationships between the rake angle, tool-workpiece interface’s friction coefficient and their interact effect to the maximum temperature value and the temperature field of the chip are obtained. This result has some instructive meaning to analyze the causes of the cutting temperature and to control the maximum temperature value and the overall temperature field in the metal cutting process.
文摘Traditional clothing design models based on adaptive meshes cannot reflect.To solve this problem,a clothing simulation design model based on 3D image analysis technology is established.The model uses feature extraction and description of image evaluation parameters,and establishes the mapping relationship between image features and simulation results by using the optimal parameter values,thereby obtaining a three-dimensional image simulation analysis environment.On the basis of this model,by obtaining the response results of clothing collision detection and the results of local adaptive processing of clothing meshes,the cutting form and actual cutting effect of clothing are determined to construct a design model.The simulation results show that compared with traditional clothing design models,clothing simulation design based on 3D image analysis technology has a better effect,with the definition of fabric folds increasing by 40%.More striking contrast between light and dark,the resolution increasing by 30%,and clothing details getting a more real manifestation.
文摘Grooving method can restrain the deformation and destruction of surrounding rock by transferring the maximum stress to deep rock,bringing about the effective control for floor heave in soft rock roadway. Based on this important effect,and to discuss the relationship between cutting parameters and pressurerelief effect,this paper carried out a numerical simulation of grooving along bottom slab and two sides of gateway with finite difference software FLAC^（2D）.The results show that the control effect on floor heave in soft rock tunnel can be improved by selecting appropriate cutting parameters.Appropriately increasing the crevice depth in the middle of the floor can improve the stress state of bottom slab by stress transfer. So the floor heave can be more effectively controlled.To lengthen the crevice in the corners of roadway can simultaneously transfer the maximum stresses of bottom slab and two sides to deep rock,and promote the pressure-relief effect.Extending the crevice length and crevice width on both sides within a certain range can decrease the stress concentration in the corners of roadway,and reduce the deformation of two sides.The cutting position beneficial to restrain the floor heave is close to the bottom slab.
文摘Based on the principle of Statistical Energy Analysis (SEA) for non-conservatively coupled systems under general excitations, relationship between noise radiated from and excitations on coupled complex structures is studied, which lays a foundation for the determination of noise/vibration energy by evaluation of exciting forces, and from that the quantitative analysis of the effects of an excitation on sound power from a sub-structure can be done. With extending of the relationship to the study of cutting noise, regression analysis method for evaluating the effects of cutting process on machine tool noise is established. Results show that cutting process has generally negligible effects on machine tool noise, and there is no apparent difference between machine tool noise in cutting condition and in idle one.
