Pinhole corrosion is difficult to discover through conventional ultrasonic guided waves inspection,particularly for micro-sized pinholes less than 1 mm in diameter.This study proposes a new micro-sized pinhole inspect...Pinhole corrosion is difficult to discover through conventional ultrasonic guided waves inspection,particularly for micro-sized pinholes less than 1 mm in diameter.This study proposes a new micro-sized pinhole inspection method based on segmented time reversal(STR)and high-order modes cluster(HOMC)Lamb waves.First,the principle of defect echo enhancement using STR is introduced.Conventional and STR inspection experiments were conducted on aluminum plates with a thickness of 3 mm and defects with different diameters and depths.The parameters of the segment window are discussed in detail.The results indicate that the proposed method had an amplitude four times larger than of conventional ultrasonic guided waves inspection method for pinhole defect detection and could detect micro-sized pinhole defects as small as 0.5 mm in diameter and 0.5 mm in depth.Moreover,the segment window location and width(5-10 times width of the conventional excitation signal)did not affect the detection sensitivity.The combination of low-power and STR is more conducive to detection in different environments,indicating the robustness of the proposed method.Compared with conventional ultrasonic guided wave inspection methods,the proposed method can detect much smaller defect echoes usually obscured by noise that are difficult to detect with a lower excitation power and thus this study would be a good reference for pinhole defect detection.展开更多
Inspection of a pipeline is essential for the safe use of such facilities. A trial sensor using an electromagnetic acoustic transducer (EMAT), which can generate the SH-mode plate wave propagating in the circumferenti...Inspection of a pipeline is essential for the safe use of such facilities. A trial sensor using an electromagnetic acoustic transducer (EMAT), which can generate the SH-mode plate wave propagating in the circumferential direction, has been developed to realize this objective. It consists of a circulating electromagnetic induction coil around the pipe and many permanent magnets arranged on the surface of the pipe in the circumferential direction. It is postulated that the intensity of the SH-mode plate wave propagating in the circumferential direction is dependent on any defects in the circumferential direction. A resonance method was then utilized to obtain a stronger received signal. As a result, it was confirmed that the resonance status can be detected. The relationship between the signal intensity and the pipe thickness was then evaluated. It was confirmed that the wall thickness of about 20% can be detected under a static condition. Finally, a moving test has been executed by using an axially traveling device manufactured by trial. The test pipes with different sizes of drilled holes were prepared. The change in the received signal intensity according to different sizes of the drilled holes was successfully detected.展开更多
According to the operation characteristics of autoclave, the possible defects are analyzed by damage modes, the inspection methods are selected contrapuntally, and the causes of the defects affecting the safe operatio...According to the operation characteristics of autoclave, the possible defects are analyzed by damage modes, the inspection methods are selected contrapuntally, and the causes of the defects affecting the safe operation of the equipment are analyzed. This study effectively improves the quality of inspection work and plays an important role in strengthening the management of equipment use and reducing accidents.展开更多
基金National Natural Science Foundation of China(Grant No.62071433)National Key R&D Program of China(Grant No.2022YFC3005002)。
文摘Pinhole corrosion is difficult to discover through conventional ultrasonic guided waves inspection,particularly for micro-sized pinholes less than 1 mm in diameter.This study proposes a new micro-sized pinhole inspection method based on segmented time reversal(STR)and high-order modes cluster(HOMC)Lamb waves.First,the principle of defect echo enhancement using STR is introduced.Conventional and STR inspection experiments were conducted on aluminum plates with a thickness of 3 mm and defects with different diameters and depths.The parameters of the segment window are discussed in detail.The results indicate that the proposed method had an amplitude four times larger than of conventional ultrasonic guided waves inspection method for pinhole defect detection and could detect micro-sized pinhole defects as small as 0.5 mm in diameter and 0.5 mm in depth.Moreover,the segment window location and width(5-10 times width of the conventional excitation signal)did not affect the detection sensitivity.The combination of low-power and STR is more conducive to detection in different environments,indicating the robustness of the proposed method.Compared with conventional ultrasonic guided wave inspection methods,the proposed method can detect much smaller defect echoes usually obscured by noise that are difficult to detect with a lower excitation power and thus this study would be a good reference for pinhole defect detection.
文摘Inspection of a pipeline is essential for the safe use of such facilities. A trial sensor using an electromagnetic acoustic transducer (EMAT), which can generate the SH-mode plate wave propagating in the circumferential direction, has been developed to realize this objective. It consists of a circulating electromagnetic induction coil around the pipe and many permanent magnets arranged on the surface of the pipe in the circumferential direction. It is postulated that the intensity of the SH-mode plate wave propagating in the circumferential direction is dependent on any defects in the circumferential direction. A resonance method was then utilized to obtain a stronger received signal. As a result, it was confirmed that the resonance status can be detected. The relationship between the signal intensity and the pipe thickness was then evaluated. It was confirmed that the wall thickness of about 20% can be detected under a static condition. Finally, a moving test has been executed by using an axially traveling device manufactured by trial. The test pipes with different sizes of drilled holes were prepared. The change in the received signal intensity according to different sizes of the drilled holes was successfully detected.
文摘According to the operation characteristics of autoclave, the possible defects are analyzed by damage modes, the inspection methods are selected contrapuntally, and the causes of the defects affecting the safe operation of the equipment are analyzed. This study effectively improves the quality of inspection work and plays an important role in strengthening the management of equipment use and reducing accidents.
