Defect Inspection Technology for Steel Truss Suspension Bridges

Steel truss suspension bridges are prone to developing defects after prolonged use.These defects may include corrosion of the main cable or the steel truss.To ensure the normal and safe functioning of the suspension bridge,it is necessary to inspect for defects promptly,understand the cause of the defect,and locate it through the use of inspection technology.By promptly addressing defects,the suspension bridge’s safety can be ensured.The author has analyzed the common defects and causes of steel truss suspension bridges and proposed specific inspection technologies.This research is intended to aid in the timely discovery of steel truss suspension bridge defects.

Optical wafer defect inspection at the 10 nm technology node and beyond

The growing demand for electronic devices, smart devices, and the Internet of Things constitutes the primary driving force for marching down the path of decreased critical dimension and increased circuit intricacy of integrated circuits. However, as sub-10 nm high-volume manufacturing is becoming the mainstream, there is greater awareness that defects introduced by original equipment manufacturer components impact yield and manufacturing costs. The identification, positioning, and classification of these defects, including random particles and systematic defects, are becoming more and more challenging at the 10 nm node and beyond.Very recently, the combination of conventional optical defect inspection with emerging techniques such as nanophotonics, optical vortices, computational imaging, quantitative phase imaging, and deep learning is giving the field a new possibility. Hence, it is extremely necessary to make a thorough review for disclosing new perspectives and exciting trends, on the foundation of former great reviews in the field of defect inspection methods. In this article, we give a comprehensive review of the emerging topics in the past decade with a focus on three specific areas:(a) the defect detectability evaluation,(b) the diverse optical inspection systems,and(c) the post-processing algorithms. We hope, this work can be of importance to both new entrants in the field and people who are seeking to use it in interdisciplinary work.

A new method for specular curved surface defect inspection based on reflected pattern integrity

Defect inspection of specular curved surface is a challenging job. Taking steel balls for example, a new method based on reflected pattern integrity recognition is put forward. The specular steel ball surface will totally reflect the patterns when it is placed inside a dome-shaped light source, whose inner wall is modified by patterns with certain regular. Distortion or intermittence of reflected pattern will occur at the defective part, which indicates the pattern has lost its integrity. Based on the integrity analysis of reflected pattern images？ surface defects can be revealed. In this paper, a set of concentric circles are used as the pattern and an image processing algorithm is customized to extract the surface defects. Results show that the proposed method is effective for the specular curved surface defect inspection

Realtime Vision-Based Surface Defect Inspection of Steel Balls

In the proposed system for online inspection of steel balls, a diffuse illumination is developed to enhance defect appearances and produce high quality images. To fully view the entire sphere, a novel unfolding method is put forward based on geometrical analysis, which only requires one-dimensional movement of the balls and a pair of cameras to capture images from different directions. Moreover, a realtime inspection algorithm is customized to improve both accuracy and efficiency. The precision and recall of the sample set were 87.7% and 98%, respectively. The average time cost on image processing and analysis for a steel ball was 47 ms, and the total time cost was less than 200 ms plus the cost of image acquisition and balls' movement. The system can sort 18 000 balls per hour with a spatial resolution higher than 0.01 mm.

Defect inspection technologies for additive manufacturing

Additive manufacturing(AM) technology is considered one of the most promising manufacturing technologies in the aerospace and defense industries. However, AM components are known to have various internal defects, such as powder agglomeration, balling, porosity,internal cracks and thermal/internal stress, which can significantly affect the quality, mechanical properties and safety of final parts. Therefore, defect inspection methods are important for reducing manufactured defects and improving the surface quality and mechanical properties of AM components. This paper describes defect inspection technologies and their applications in AM processes. The architecture of defects in AM processes is reviewed. Traditional defect detection technology and the surface defect detection methods based on deep learning are summarized, and future aspects are suggested.

Research on automatic inspection system for defects on precise optical surface based on machine vision

In manufacture of precise optical products, it is important to inspect and classify the potential defects existing on the products’ surfaces after precise machining in order to obtain high quality in both functionality and aesthetics. The existing methods for detecting and classifying defects all are low accuracy or efficiency or high cost in inspection process. In this paper, a new inspection system based on machine vision has been introduced, which uses automatic focusing and image mosaic technologies to rapidly acquire distinct surface image, and employs Case-Based Reasoning(CBR)method in defects classification. A modificatory fuzzy similarity algorithm in CBR has been adopted for more quick and robust need of pattern recognition in practice inspection. Experiments show that the system can inspect surface diameter of 500mm in half an hour with resolving power of 0.8μm diameter according to digs or 0.5μm transverse width according to scratches. The proposed inspection principles and methods not only have meet manufacturing requirements of precise optical products, but also have great potential applications in other fields of precise surface inspection.

Automated visual inspection of surface defects based on compound moment invariants and support vector machine

The traditional inspection methods are mostly based on manual inspection which is very likely to make erroneous judgments due to personal subjectivity or eye fatigue, and can＇t satisfy the accuracy. To overcome these difficulties, we develop a machine vision inspection system. We first compare several kinds of methods for feature extraction and classification, and then present a real-time automated visual inspection system for copper strips surface （CSS） defects based on compound moment invariants and support vector machine （SVM）. The proposed method first processes images collected by hardware system, and then extracts feature characteristics based on grayscale characteristics and morphologic characteristics （Hu and Zernike compound moment invariants）. Finally, we use SVM to classify the CSS defects. Furthermore, performance comparisons among SVM, back propagation （BP） and radial basis function （RBF） neural networks have been involved. Experimental results show that the proposed approach achieves an accuracy of 95.8% in detecting CSS defects.

Automatic Fabric Defects Inspection Machine

The textile industry is one of the most important industries in Sri Lanka.In most of the textile garment factories the defects of the fabrics are detected manually.The manual textile quality control usually depends on eye inspection.Famously,human visual assessment is drawn-out,tiring,and an exhausting errand,including perception,consideration and experience to recognize the fault occurrence.The precision of human visual assessment declines with dull positions and vast schedules.Some of the time slow,costly,and sporadic review is the outcome.In this manner,the programmed automatic visual review safeguards both the fabric quality inspector and the quality.This examination has exhibited that Textile Defect Recognition System is fit for distinguishing fabrics’imperfections with endorsed exactness with viability.With some products 100%inspection is important to ensure the stipulated quality or standard.The classifications for the automated fabric inspection approaches are expanding as the work is vast and complex.According to the algorithm used,the texture analysis problem is classified into different approaches.They are Structural,spectral,model-based methods,Unfortunately,the optimal plan does not yet exist for these vast numbers of applied methods,as each of them has some advantages and disadvantages.

Rail fastener defect inspection method for multi railways based on machine vision

Purpose–This research aims to improve the performance of rail fastener defect inspection method for multi railways,to effectively ensure the safety of railway operation.Design/methodology/approach–Firstly,a fastener region location method based on online learning strategy was proposed,which can locate fastener regions according to the prior knowledge of track image and template matching method.Online learning strategy is used to update the template library dynamically,so that the method not only can locate fastener regions in the track images of multi railways,but also can automatically collect and annotate fastener samples.Secondly,a fastener defect recognition method based on deep convolutional neural network was proposed.The structure of recognition network was designed according to the smaller size and the relatively single content of the fastener region.The data augmentation method based on the sample random sorting strategy is adopted to reduce the impact of the imbalance of sample size on recognition performance.Findings–Test verification of the proposed method is conducted based on the rail fastener datasets of multi railways.Specifically,fastener location module has achieved an average detection rate of 99.36%,and fastener defect recognition module has achieved an average precision of 96.82%.Originality/value–The proposed method can accurately locate fastener regions and identify fastener defect in the track images of different railways,which has high reliability and strong adaptability to multi railways.

Automated X-ray Defect Inspection on Occluded BGA Balls Using Hybrid Algorithm

Automated X-ray defect inspection of occluded objects has been an essential topic in semiconductors,autonomous vehicles,and artificial intelligence devices.However,there are few solutions to segment occluded objects in the X-ray inspection efficiently.In particular,in the Ball Grid Array inspection of X-ray images,it is difficult to accurately segment the regions of occluded solder balls and detect defects inside solder balls.In this paper,we present a novel automatic inspection algorithm that segments solder balls,and detects defects fast and efficiently when solder balls are occluded.The proposed algorithm consists of two stages.In the first stage,the defective candidates or defects are determined through the following four steps:(i)image preprocessing such as noise removal,contrast enhancement,binarization,connected component,and morphology,(ii)limiting the inspec-tion area to the ball regions and determining if the ball regions are occluded,(iii)segmenting each ball region into one or more regions with similar gray values,and(iv)determining whether there are defects or defective candidates in the regions using a weighted sum of local threshold on local variance.If there are defective candidates,the determination of defects is finally made in the following stage.In the second stage,defects are detected using the automated inspection technique based on oblique computed tomography.The 3D precision inspection process is divided into four steps:(i)obtaining 360 projection images(one image per degree)rotating the object from 0 to 360 degrees,(ii)reconstructing a 3D image from the 360 projected images,(iii)finding the center slice of gravity for solder balls from the axial slice images in the z-direction,and getting the inspection intervals between the upper bound and the lower bound from the center slice,and(iv)finally determining whether there are defects in the averaged image of solder balls.The proposed hybrid algorithm is robust for segmenting the defects inside occluded solder balls,and improves the performance of solder ball segmentation and defect detection algorithm.Experimental results show an accuracy of more than 97%.

Intelligent Camera for Surface Defect Inspection

An intelligent camera for surface defect inspection is presented which can pre-process the surface image of a rolled strip and pick defective areas out at a spead of 1 600 meters per minute. The camera is made up of a high speed line CCD, a 60 Mb/s CCD digitizer with correlated double sampling function, and a field programmable gate array(FPGA), which can quickly distinguish defective areas using a perceptron embedded in FPGA thus the data to be further processed would dramatically be reduced. Some experiments show that the camera can meet high producing speed, and reduce cost and complexity of automation surface inspection systems.

Clinical study of different fertilization methods of assisted reproductive technology on neonatal birth defects

Objective:To investigate the incidence of neonatal birth defects in assisted reproductive technology(ART)by in vitro fertilization(IVF)and intracytoplasmic sperm injection(ICSI).Methods:The clinical data of 4229 cases of singleton deliver by infertile patients under 35 years old who received IVF/ICSI-ET in our center were analyzed.According to different fertilization methods,they were divided into IVF group(2967 cases)and ICSI group(1262 cases).The general situation of birth,birth defects and the location of defects were compared between the two groups.Results:a total of 38 cases of neonatal birth defects were found,the incidence of birth defects was 0.89%,including 30 cases(1.01%)in IVF group and 8 cases(0.64%)in ICSI group.There was no significant difference in the incidence of birth defects between the two groups(P>0.05).There was also no significant difference in birth weight,gestational age and gender ratio between the two groups(P>0.05).Conclusion:Different fertilization methods in assisted reproductive technology do not increase the incidence of neonatal birth defects.

The Development of a Smart Mobile App for Building Façade Defects Inspections

The manual visual inspections of façade building defects are posing a high and increasing cost for building asset managers,particularly when inspections delay projects or require asset outages,visits to decommissioned sites or work within hazardous environments.This paper reports on the development,testing and delivery of a working mobile app prototype to facilitate the inspections and documentation of building facade condition monitoring.The work presented builds upon the development of an online platform for remote building inspection based on the integration of methodologies and tools,including VR(virtual reality),and digital photogrammetry to collect real-time data that support automated decision making.The mobile app:(i)allows the user to import 3D models and 2D building plans;(ii)provides the means of first-person exploration of models via a VR headset;and(iii)captures,records and catalogues images of façade defect types,and the date and time.An inspection case study was used to demonstrate and evaluate the mobile app prototype.The Building Inspector app allows building professionals to manage inspections and to track past and ongoing monitoring of the condition of building façades.

Industry-Oriented Detection Method of PCBA Defects Using Semantic Segmentation Models

Automated optical inspection(AOI)is a significant process in printed circuit board assembly(PCBA)production lines which aims to detect tiny defects in PCBAs.Existing AOI equipment has several deficiencies including low throughput,large computation cost,high latency,and poor flexibility,which limits the efficiency of online PCBA inspection.In this paper,a novel PCBA defect detection method based on a lightweight deep convolution neural network is proposed.In this method,the semantic segmentation model is combined with a rule-based defect recognition algorithm to build up a defect detection frame-work.To improve the performance of the model,extensive real PCBA images are collected from production lines as datasets.Some optimization methods have been applied in the model according to production demand and enable integration in lightweight computing devices.Experiment results show that the production line using our method realizes a throughput more than three times higher than traditional methods.Our method can be integrated into a lightweight inference system and pro-mote the flexibility of AOI.The proposed method builds up a general paradigm and excellent example for model design and optimization oriented towards industrial requirements.

Algorithmic Scheme for Concurrent Detection and Classification of Printed Circuit Board Defects

An ideal printed circuit board(PCB)defect inspection system can detect defects and classify PCB defect types.Existing defect inspection technologies can identify defects but fail to classify all PCB defect types.This research thus proposes an algorithmic scheme that can detect and categorize all 14-known PCB defect types.In the proposed algorithmic scheme,fuzzy cmeans clustering is used for image segmentation via image subtraction prior to defect detection.Arithmetic and logic operations,the circle hough transform(CHT),morphological reconstruction(MR),and connected component labeling(CCL)are used in defect classification.The algorithmic scheme achieves 100%defect detection and 99.05%defect classification accuracies.The novelty of this research lies in the concurrent use of CHT,MR,and CCL algorithms to accurately detect and classify all 14-known PCB defect types and determine the defect characteristics such as the location,area,and nature of defects.This information is helpful in electronic parts manufacturing for finding the root causes of PCB defects and appropriately adjusting the manufacturing process.Moreover,the algorithmic scheme can be integrated into machine vision to streamline the manufacturing process,improve the PCB quality,and lower the production cost.

Realization of Orthogonal Wavelets Adapted to Fabric Texture for Defect Detection

The wavelet adapted to the fabric texture can be developed from the orthogonal and normal series which are selected randomly by means of Monte Carlo method and op timized by adding certain constraint conditions.Then the fabric image can be decomposed into the subimages by the adaptive wavelet transform and the horizontal and vertical texture information will be perfectly contained in the subimages. Therefore this method can be effectively used for the automatic inspection of the fabric defects.

Review of Fabric Defect Detection Based on Computer Vision

In textile inspection field,the fabric defect refers to the destruction of the texture structure on the fabric surface.The technology of computer vision makes it possible to detect defects automatically.Firstly,the overall structure of the fabric defect detection system is introduced and some mature detection systems are studied.Then the fabric detection methods are summarized,including structural methods,statistical methods,frequency domain methods,model methods and deep learning methods.In addition,the evaluation criteria of automatic detection algorithms are discussed and the characteristics of various algorithms are analyzed.Finally,the research status of this field is discussed,and the future development trend is predicted.

Metamaterial-Based Compact Antenna with Defected Ground Structure for 5G and Beyond

In this paper,a unit cell of a single-negative metamaterial structure loaded with a meander line and defected ground structure(DGS)is investigated as the principle radiating element of an antenna.The unit cell antenna causes even or odd mode resonances similar to the unit cell structure depending on the orientation of the microstrip feed used to excite the unit cell.However,the orientation which gives low-frequency resonance is considered here.The unit cell antenna is then loaded with a meander line which is parallel to the split bearing side and connects the other two sides orthogonal to the split bearing side.This modified structure excites another mode of resonance at high frequency when a meander line defect is loaded on the metallic ground plane.Specific parameters of the meander line structure,the DGS shape,and the unit cell are optimized to place these two resonances at different frequencies with proper frequency intervals to enhance the bandwidth.Finally,the feed is placed in an offset position for better impedance matching without affecting the bandwidth The compact dimension of the antenna is 0.25λL×0.23λL×0.02λL,whereλL is the free space wavelength with respect to the center frequency of the impedance bandwidth.The proposed antenna is fabricated and measured.Experimental results reveal that the modified design gives monopole like radiation patterns which achieves a fractional operating bandwidth of 26.6%,from 3.26 to 4.26 GHz for|S11|<−10 dB and a pick gain of 1.26 dBi is realized.In addition,the simulated and measured crosspolarization levels are both less than−15 dB in the horizontal plane.

Fabric Defect Detection Technique Based on Two-double Neural Network

This paper introduces the identification of the defects on the fabric by using two-double neural network and wavelet analysis. The purpose is to fit for the automatic cloth inspection system and to avoid the disadvantages of traditional human inspection. Firstly, training the normal fabric to acquire its characteristics and then using the BP neural network to tell the normal fabric apart from the one with defects. Secondly, doing the two-dimeusional discrete wavelet transformation based on the image of the defects, then wiping off the proper characteristics of the fabric, and identifying the defects utilizing the trained BP neural network. It is proved that this method is of high speed and accuracy. It comes up to the requirement of automatic cloth inspection.

CT Image-based Analysis on the Defect of Polypropylene Fiber Reinforced High-Strength Concrete at High Temperatures

With the application of X-ray computed tomography（CT） technology of C80 high-strength concrete with polypropylene fiber at elevated temperatures, the microscopic damage evolution process observation and image building could be obtained, based on the statistics theory and numerical analysis of the combination of concrete internal defects extension and evolution regularity of microscopic structure. The expermental results show that the defect rate has changed at different temperatures and can determine the concrete degradation threshold temperatures. Also, data analysis can help to establish the evolution equation between the defect rate and the effect of temperature damage, and identify that the addition of polypropylene fibers in the high strength concrete at high temperature can improve cracking resistance.