Combination of biodiesel-ethanol-diesel fuel blend and SCR catalyst assembly to reduce emissions from a heavy-duty diesel engine

In this study, the efforts to reduce NOx and particulate matter （PM） emissions from a diesel engine using both ethanol-selective catalytic reduction （SCR） of NOx over an Ag/Al2O3 catalyst and a biodiesel-ethanol-diesel fuel blend （BE-diesel） on an engine bench test are discussed. Compared with diesel fuel, use of BE-diesel increased PM emissions by 14% due to the increase in the soluble organic fraction （SOF） of PM, but it greatly reduced the Bosch smoke number by 60%-80% according to the results from 13-mode test of European Stationary Cycle （ESC） test. The SCR catalyst was effective in NOx reduction by ethanol, and the NOx conversion was approximately 73%. Total hydrocarbons （THC） and CO emissions increased significantly during the SCR of NOx process. Two diesel oxidation catalyst （DOC） assemblies were used after Ag/Al2O3 converter to remove CO and HC. Different oxidation catalyst showed opposite effect on PM emission. The PM composition analysis revealed that the net effect of oxidation catalyst on total PM was an integrative effect on SOF reduction and sulfate formation of PM. The engine bench test results indicated that the combination of BE-diesel and a SCR catalyst assembly could provide benefits for NOx and PM emissions control even without using diesel particle filters （DPFs）.

Influence of Pre-injection Control Parameters on Main-injection Fuel Quantity for an Electronically Controlled Double-valve Fuel Injection System of Diesel Engine

A simulation model of an electronically controlled two solenoid valve fuel injection system for a diesel engine is established in the AMESim environment.The accuracy of the model is validated through comparison with experimental data.The influence of pre-injection control parameters on main-injection quantity under different control modes is analyzed.In the spill control valve mode,main-injection fuel quantity decreases gradually and then reaches a stable level because of the increase in multi-injection dwell time.In the needle control valve mode,main-injection fuel quantity increases with rising multi-injection dwell time;this effect becomes more obvious at high-speed revolutions and large main-injection pulse widths.Pre-injection pulse width has no obvious influence on main-injection quantity under the two control modes;the variation in main-injection quantity is in the range of 1 mm3.

Use of Diesel Engine and Surface-Piercing Propeller to Achieve Fuel Savings for Inshore Fishing Boats

Fishing is a major local industry in Malaysia, particularly in rural areas. However, the rapidly increasing price of fuel is seriously affecting the industry＇s viability. At present, outboard petrol engines are the preferred choice for use in small-scale fishing boats because they deliver the advantages of high speed and low weight, they are easy to install, and they use minimal space. Petrol outboard engines are known to consume a greater amount of fuel than inboard diesel engines, but installing diesel engines with conventional submerged propellers in existing small-scale fishing boats is not economically viable because major hullform modifications and extra expenditure are required to achieve this. This study describes a proposal to enable reductions in fuel consumption by introducing the combined use of a diesel engine and Surface-Piercing Propeller （SPP）. An analysis of fuel consumption reduction is presented, together with an economic feasibility study. Resulting data reveal that the use of the proposed modifications would save 23.31 liters of fuel per trip （40.75%） compared to outboard motors, equaling annual savings of RM 3962 per year.

A Fuel Economy Study in Heavy Duty Diesel Engine Lubricants

Internal combustion engines′ fuel economy is an important role for engine designers,engine manufacturers over the past 30 years,especially passenger car motor oils.In heavy duty diesel engine,over the past 20 years,fuel economy has in some cases been sacrificed for exhaust gas emission optimizations.Now,Heavy Duty Automotive and the related industries have strong interest in fuel economy and the lubricants.It is driven by competitive market forces as well as government mandates and new emission regulations.Japan was the first country in the world to establish and implement heavy duty trucks and buses fuel economy standards.Other countries also have followed either by establishing direct fuel economy standards or greenhouse gas(GHG) emissions standards which are directly tied to fuel economy.This paper is discussing that heavy duty diesel engine lubricants can contribute on fuel economy.The contribution of various aspects of engine oil formulations on fuel economy will be discussed such as lubricant viscosity grade,lubricant additives and friction modifiers.In this paper,the evaluation discussions are based on fuel economy measurements in some bench tests,standardized laboratory engine tests and field tests.

Endurance Test of Biodiesel Fueled Tractor Engine

A diesel engine for tractor was tested for 250 hours of durability with biodiesel fuel of 100%. An engine test cycle was designed based on the ISO test code of off-road vehicle. Eight test conditions, combination of three engine speeds and eight engine loads, were applied to the engine endurance test, and the engine was operated for eight hours in a day. Power output, fuel consumption rate, exhaust gas quality and particulate matter （PM） were measured and discussed. For the extensive 250 hours of the tractor diesel engine endurance test no significant changes of power output, fuel consumption rate, exhaust gas quality and PM were monitored and authors could not find any difference in the engine patterns of the two fuels of BDF100 and light oil. During all the engine endurance test conditions, no abrupt stopping was encountered but because of temperature down by the cold season the endurance test could not carried out for some periods. PMs were collected and the average F＇M was 0.027 g/kw which was far below than Tier 4 diesel engine PM of 0.3 g/kw h defined by US EPA PM of the diesel engine clas,;. Overall even 100% biodiesel can be an alternative fuel for light oil for diesel engine operation with some considerations for cold sea：son use.

An Electronic Unit for Improving Fuel Combustion in a Diesel Engine

A new method using Ozone to improve fuel combustion resulting in fuel saving and pollution reduction for diesel engine has been put forward in this paper. The method features non destructive fuel saving and anti-knock nature improvement. The experiment shows that, compared with those of the original engine, the fuel saving rate is up to 1.7%-3.3%, and the exhaust pollution reduction rate is 3.0%-6.8, thus may lead to a good comprehensive benefit in economic, social and ecological aspects.

Diesel and Jet Fuels from Bitumen-derived Middle Distillates

Narrow fractions of light gas oils obtained from various upgrading processes of Athabasca oilsands bitumen were investigated as diesel and jet fuels. The relationship among the boiling range, cetane number, smoke point, and other properties such as aromatics content, aniline point, and the sulfur and nitrogen content was also studied. The study reveals that when appropriate processes and distillation boiling ranges are selected, oilsands bitumen can produce diesel and jet fuels that meet stringent environmental regulations and future product specifications. New correlations to predict CN and smoke point were developed as a function of density, boiling ranges by simulated distillation, and mono- and total aromatics by supercritical fluid chromatography. The correlations apply to bitumen-derived middle distillates that have a wide range of boiling points.

Medium-Pressure Hydro-upgrading (MHUG) Technology for Producing Clean Diesel Fuel

Abstract： This article introduces the development and application of the medium-pressure hydro-upgrading （MHUG） tech- nology developed by the Research Institute of Petroleum Processing （RIPP）. The MHUG technology based on the chemistry of diesel hydro-upgrading reactions has the advantages of flexible product slate and excellent product quality that can in- crease the cetane rating of diesel fuel up to more than 15 units. The hydrotreating and hydro-upgrading catalysts associated with the MHUG technology have outstanding performance to meet the demand of MHUG technology for hydro-saturation and selective ring-opening of aromatic rings. New MHUG process flow scheme can further increase the yield and selectivity of target products. Commercial application of multiple MHUG units has revealed that the MHUG technology designated for clean diesel production features good feedstock adaptability and operating stability.

Effects of Hydrogen Addition on Power and Emissions Outputs from Diesel Engines

Energy efficiency and environmental impact have become dominant topics in internal combustion engines development. Among many strategies to improve power and emissions outputs from diesel engines is the partial mix of hydrogen and air as fresh charge components to form extremely lean and homogenous mixture, which resist the spontaneous combustion, while diesel fuel is injected directly inside combustion chamber using the conventional fuel injection systems. This contribution presents an analytical and experimental investigation for the effects of adding hydrogen on diesel engines power output and the reduction of emissions. Parametric analysis is used based on lamped parameters modeling of intake manifold to estimate in cylinder trapped charge. The fuel energy flow to engine cylinders is compared for a range of loads and concentrations to simulate relevant case studies. Diesel fuel reduction for significant range of part-load operation can be achieved by introducing hydrogen, along with power improvement emission reductions are affected positively as well. This is achievable without compromising the engine maximum efficiency, given that most engines are operated at small and part-load during normal driving conditions, which allow for introducing more hydrogen instead of large quantities of excess air during such operation conditions that also can be further improved by charge boosting.

Experimental Investigation on Diesel Engine Performance Using Nano Air-Bubbles Mixed into Gas Oil

The authors studied diesel combustion improvement with a reformed fuel that mixed nano air-bubbles by using an EMNB （ejector-type micro-nano bubbler）. The EMNB performs adequately and is smaller （20 mm diameter, 34 mm length） than other micro-nano bubblers. It is quite possible to install it in an actual engine. An experiment was performed using a single cylinder engine with a dish or square shaped combustion chamber cavity, and in order to compare the engine speed change, we also used a four cylinder engine with a turbo-charger. The results showed that an improvement in specific fuel consumption, a decrease in the density of the exhaust smoke and an improvement in charging efficiency etc. were achieved by mixing nano bubbles into gas oil under most conditions. It is confirmed that combustion was promoted and improved by a physical and chemical action through mixing the nano bubbles into gas oil.

Evaluation of Auto-Ignition Characteristics of Diesel Surrogate Fuels with the Same Derived Cetane Numbers at Changed Thermodynamic Environments

The ignition tendency of diesel fuels is highly sensitive to ambient conditions and fuel properties.In this study,the ignition characteristics of different diesel surrogate fuels with the same derived cetane numbers(DCN)were measured and compared in varied thermodynamic and oxidizing environments.The combustion pressures,heat release rates,ignition delays,and combustion delays of the test fuels were compared.The experimental results showed that the diesel surrogate fuels with the same DCNs exhibit similar ignition propensity at standard DCN test conditions.Further,for the test conditions of high cetane fuels,high ambient temperatures,and suficient oxygen concentrations,surrogate fuels with the same DCN have similar ignition behaviors,and using the DCN to evaluate fuel ignition tendency is appropriate.However,for the test conditions of low cetane fuels,low ambient temperatures,and reduced oxygen concentrations,different ignition behaviors are observed for the surrogate fuels with the same DCN,so at these conditions using DCN as the evaluation index for fuel ignition tendency may lead to higher uncertainty.

Utilizing Artificial intelligence to identify an Optimal Machine learning model for predicting fuel consumption in Diesel engines

This paper describes the utilization of artificial intelligence (AI) techniques to identify an optimal machine learning (ML) model for predicting dodecane fuel consumption in diesel combustion. The study incorporates sensitivity analysis to assess the impact levels of various parameters on fuel consumption, thereby highlighting the most influential factors. In addition, this study addresses the impact of noise and implements data cleaning techniques to ensure the reliability of the obtained results. To validate the accuracy of the predictions, the study performs several metrics and validation process, including comparisons with computational fluid dynamics (CFD) results and experimental data. Comprehensive comparisons are made among neural networks (NN), random forest regression (RFR), and Gaussian process regression (GPR) models, taking into account the complexity associated with fuel consumption predictions. The findings demonstrate that the GPR model outperforms the others in terms of accuracy, as evidenced by metrics such as mean absolute error (MAE), mean squared error (MSE), Pearson coefficient (PC), and R-squared (R2). The GPR model exhibits superior predictive ability, accurately detecting and predicting even individual data points that deviate from the overall trend. The significantly lower absolute error values also consistently indicate its higher accuracy compared with the NN and RFR models. Furthermore, the GPR model shows a remarkable speedup, approximately 1.7 times faster than traditional CFD solvers, and physically captures the momentum and thermal characteristics in a surface field prediction. Finally, the target optimization is assessed using the Euclidean distance as a fitness function, ensuring the reliability of predicted data.

BI-FUEL系统在自升式生产储油平台上的应用前景

自升式生产储油平台是当前海上油气生产的主力装备之一。文章从平台主流发电机组的配置模式、主发电机选型论证和电站配置方案论证等多个方面对双燃料电站配置方案的设计进行了研究。通过对各种方案的作业现实性、技术成熟性、成本经济性、设计合理性和稳定耐用性等多个方面进行对比和分析,得到了使用装配BI-FUEL系统的高速柴油机组电站的方案是最适合作业于南海北部湾边际油田或类似油田的自升式生产储油平台的结论。

Investigation on combustion and emission characteristics of diesel polyoxymethylene dimethyl ethers blend fuels with exhaust gas recirculation and double injection strategy

As a kind of renewable and high oxygen content fuel,polyoxymethylene dimethyl ether(PODE)can be added in diesel to realize energy saving and emissions reduction.To evaluate the combustion and emission characteristics of a diesel engine fueled with diesel and diesel/PODE mixtures,exhaust gas recirculation(EGR)and main-pilot injection strategies with various injection timings were applied.PODE was blended with diesel by volume to form mixtures which were marked as D100(pure diesel),D90P10(90%diesel+10%PODE),and D80P20(80%diesel+20%PODE).The results showed that the ignition delay(ID)and combustion duration(CD)of D80P20 were the shortest because of the highest cetane number(CN)and high oxygen content of PODE,indicating more concentrated heat release.At low and medium loads,D80P20 achieved the highest peak heat release ratio(PHRR)and peak combustion temperature(PCT)among the three fuels,and it was 14.3%and 3.6%higher than those of D100.PODE blending with diesel can significantly reduce particulate matter(PM)and D80P20 has the lowest PM emissions at all loads.Compared with D100,both PM and nitrogen oxide(NO_(x))emissions of PODE blends decreased simultaneously with 20%EGR at all loads.With the increase of pilot-main interval,the ID and CD of all test fuels increased,while the NO_(x)and PM emissions decreased.The conclusions of the present research provide a state of the application in light-duty engines fueled with diesel/PODE blends in future work.

Characteristics of Particulate Matter Emissions for Low-Sulfur Heavy Oil Used in Low-Speed Two-Stroke Diesel Engines of Ocean-Going Ships

In this work,particulate matter(PM) emissions from a large two-stroke,low-speed marine diesel engine were investigated when the engine was operated with low-sulfur heavy fuel oil(HFO) at various loads.Particle samples were collected in situ from the engine exhaust to determine the detailed physical and chemical properties.The nanostructure and morphology of the nanoparticles were analyzed using transmission electron microscopy images(TEM).The results show that volatile organic carbon(OC) accounts for more than 80% in the HFO particles and leads to an increase in particle size.The thermodynamic conditions of a low-speed engine favor the behavior of capturing the soluble organic components.A large number of spherical char HFO particles with aerodynamic diameters of 0.2 μm-0.5 μm and a suspected inner metal core were detected.The two peak aerodynamic diameters of the HFO nanoparticles are 15 nm and 86 nm.The morphological differences among the HFO nanoparticles in varied engine conditions represent the formation process from primary nascent particles to mature graphitized particles caused by thermodynamics.The above study will be valuable for understanding the characteristics of PM emissions from low-sulfur HFO to achieve the ship PM emissions reduction target.

A Numerical Investigation on the Effects of Intake Swirl and Mixture Stratification on Combustion Characteristics in a Natural-Gas/Diesel Dual-Fuel Marine Engine

Natural gas/diesel dual-fuel combustion strategy has a great potential to reduce emissions for marine engines while the high fuel consumption is the major problem.Pre-chamber system is commonly employed as the ignition system on large-bore dual-fuel marine engines especially under lean-burn condition,due to its advanced ignition stability and engine efficiency.However,the ignition and combustion mechanism in such dual-fuel pre-chamber engine is still unclear and the effects of in-cylinder swirl flow and mixture stratification on combustion require further investigation specifically.This paper numerically studied the detailed ignition mechanism and combustion process in a marine engine equipped with a pre-chamber ignition system,and revealed the flame development process in main chamber.Moreover,the effects of mixture stratification and swirl ratio on the combustion rate and further engine thermal efficiency are investigated under decoupled condition.The results mainly show that the jet flame develops along the pre-chamber orifice centerline at the initial stage and premixed combustion play an important role,while after that,heat release zone only exist at flame surface,and premixed flame propagation controls the combustion process.In addition,with higher swirl ratio the combustion rate increases significantly due to the wider ignition area.Mixture stratification degree plays a role in accelerating the combustion,either too high or too low stratification degree reduce the combustion rate,while a moderate stratification increases the combustion rate.And appropriate stratification degree by verifying the gas injection parameters can reduce fuel consumption in 0.3%.

Effects of continuously regenerating diesel particulate filters on regulated emissions and number-size distribution of particles emitted from a diesel engine

The effects of continuously regenerating diesel particulate filter （CRDPF） systems on regulated gaseous emissions, and number-size distribution and mass of particles emanated from a diesel engine have been investigated in this study. Two CRDPF units （CRDPF-1 and CRDPF-2） with different specifications were separately retrofitted to the engine running with European steady-state cycle （ESC）. An electrical low pressure impactor （ELPI） was used for particle number-size distribution measurement and mass estimation. The conversion/reduction rate （RcR） of hydrocarbons （HC） and carbon monoxide （CO） across CRDPF-1 was 83% and 96.3%, respectively. Similarly, the RCR of HC and CO and across CRDPF-2 was 91.8% and 99.1%, respectively. The number concentration of particles and their concentration peaks; nuclei mode, accumulation mode and total particles; and particle mass were highly reduced with the CRDPF units. The nuclei mode particles at downstream of CRDPF-1 and CRDPF-2 decreased by 99.9% to 100% and 97.8% to 99.8% respectively; and the particle mass reduced by 73% to 92.2% and 35.3% to 72.4%, respectively, depending on the engine conditions. In addition, nuclei mode particles increased with the increasing of engine speed due to the heterogeneous nucleation initiated by the higher exhaust temperature, while accumulation mode particles were higher at higher loads due to the decrease in the air-to-fuel ratio （A/F） at higher loads.

Performance and emission characteristics of a diesel engine operating on different water in diesel emulsion fuels:optimization using response surface methodology(RSM)

The nitrogen oxide(NOx)release of diesel engines can be reduced using water in diesel emulsion fuel without any engine modification.In the present paper,different formulations of water in diesel emulsion fuels were prepared by ultrasonic irradiation.The water droplet size in the emulsion,polydisperisty index,and the stability of prepared fuel was examined,experimentally.Afterwards,the performance characteristics and exhaust emission of a single cylinder air-cooled diesel engine were investigated using different water in diesel emulsion fuels.The effect of water content(in the range of 5%-10% by volume),surfactant content(in the range of 0.5%-2% by volume),and hydrophilic-lipophilic balance(HLB)(in the range of 5-8)was examined using Box-Behnken design(BBD)as a subset of response surface methodology(RSM).Considering multi-objective optimization,the best formulation for the emulsion fuel was found to be 5%water,2% surfactant,and HLB of 6.8.A comparison was made between the best emulsion fuel and the neat diesel fuel for engine performance and emission characteristics.A considerable decrease in the nitrogen oxide emission(-18.24%)was observed for the best emulsion fuel compared to neat diesel fuel.

Performance analysis of karanja and kusum oils as alternative bio-diesel fuel in diesel engine

Scarcity of conventional petroleum resources has promoted research in alternative fuels for internal combustion engines.Among various possible options,fuels derived from triglycerides(vegetable oils/animal fats)are promising for the substitution of fossil diesel fuel.Vegetable oils poses some characteristics like durability,high viscosity and low volatility compared to mineral diesel fuel.In the present work,experiments were designed to study the effect of reducing kusum and karanja oil’s viscosity by preheating the fuel,using a shell and tube heat exchanger.The acquired engine data were analyzed for various parameters such as brake thermal efficiency,brake specific energy consumption(BSEC),emission of exhaust gases like CO,CO_(2),HC and NO_(x).In operation,the engine performance with kusum and karanja oil(preheated),was found to be very close to that of diesel.The preheated oil's performances were found to be slightly inferior in efficiency due to low heating value.The performance of karanja oil was found better than kusum oil in all respects.

Combustion and emissions of RP-3 jet fuel and diesel fuel in a single-cylinder diesel engine

The combustion characteristics and emission behaviors of RP-3 jet fuel were studied and compared to commercial diesel fuel in a single-cylinder compression ignition(CI)engine.Engine operational parameters,including engine load(0.6,0.7,and 0.8 MPa indicating the mean effective pressure(IMEP)),the exhaust gas recirculation(EGR)rate(0%,10%,20%,and 30%),and the fuel injection timing(–20,–15,–10,and–5°crank angle(CA)after top dead center(ATDC))were adjusted to evaluate the engine performances of RP-3 jet fuel under changed operation conditions.In comparison to diesel fuel,RP-3 jet fuel shows a retarded heat release and lagged combustion phase,which is more obvious under heavy EGR rate conditions.In addition,the higher premixed combustion fraction of RP-3 jet fuel leads to a higher first-stage heat release peak than diesel fuel under all testing conditions.As a result,RP-3 jet fuel features a longer ignition delay(ID)time,a shorter combustion duration(CD),and an earlier CA50 than diesel fuel.The experimental results manifest that RP-3 jet fuel has a slightly lower indicated thermal efficiency(ITE)compared to diesel fuel,but the ITE difference becomes less noticeable under large EGR rate conditions.Compared with diesel fuel,the nitrogen oxides(NOx)emissions of RP-3 jet fuel are higher while its soot emissions are lower.The NOx emissions of RP-3 can be effectively reduced with the increased EGR rate and delayed injection timing.