Electronically Controlling the System of Preheating Intake Air by Flame for Diesel Engine Cold-Start

In order to improve the cold start performance of heavy duty diesel engine, electronically controlling the preheating of intake air by flame was researched. According to simulation and thermodynamic analysis about the partial working processes of the diesel engine, the amount of heat energy, enough to make the fuel self ignite at the end of compression process at different temperatures of coolant and intake air, was calculated. Several HY20 preheating plugs were used to heat up the intake air. Meanwhile, an electronic control system based on 8 bit micro controller unit (MCS 8031) was designed to automatically control the process of heating intake air. According to the various temperatures of coolant and ambient air, one plug or two plugs can automatically be selected to heat intake air. The demo experiment validated that the total system could operate successfully and achieve the scheduled function.

Study on Activation System of Thermostatic Preheating Engine

Innovatively addressing the challenge of difficult winter starts for vehicles in northern regions,this study has developed a Thermally Controlled Preheating Engine Activation System.This system ingeniously integrates a thermal insulation kettle,an efficient water pump,precision valves,and temperature sensors,all closely linked with the engine’s coolant circulation system.In cold environments,the system automatically initiates a preheating mechanism by circulating and heating the coolant,significantly enhancing engine startup efficiency and reducing wear caused by cold starts.The anticipated outcome of this research is to substantially improve the operational reliability of vehicles in cold climates,extend their lifespan,promote energy conservation and emissions reduction,and drive the automotive industry towards greener,more efficient,and intelligent technologies,thus laying a solid foundation for industry upgrades and transformation.

Study of the Viscosity and Specific Gravity of the Ternary Used Frying Oil (UFO)-Bioethanol-Diesel System

Fossil fuels cover around 80% of global energy consumption. However, the problems linked to their use justify the choice of using biofuel. In order to reduce as much as possible, diesel rate, an increase in the number of additives may be considered. Thus, in this work, the study of the used frying oil (UFO), bioethanol and diesel ternary system was undertaken. It emerges from this study that the addition of bioethanol reduces the viscosity and the density of the ternary system and permits a 90% substitution rate for diesel between the UFO and bioethanol. Finally, the percentage of oil becomes 40% after adding alcohol compared to the binary diesel crude vegetable oil mixture where this rate is 30%.

Study of Diesel Engine Management System

Aim To study the diesel engine management spstem (DEMS). The DEMS can consider many engine parameters and so it can acquire the optimum system performance. Methods On the basis of analyzing the characteristics of diesel engine electronic system, the real-time, multi-tasks system design methods were used for the heavy duty vehicular diesel engine electronic control system . The hardware and software of DEMS were developed. Results and Conalusion By the test on dieSel engine bed, the system was verified and the foundation of the fully developed DEMS was laid.

CAD System for Cylinder Head Used in High-Speed and Heavy-Power Diesel Engine

A CAD system for the cylinder head is developed. As an integrated system, it can be used in 3 D modeling, 2 D drawing and finite element structural analysis and optimization. The key problems in system designing are introduced. Design flow, system structure and how to solve the key problems are focused on. All of those would form the base for more research on how to use the modern CAD technology to design complex engine parts. And it is also a good example of using the modern CAD technology.

Speed Disturbance in the Diesel Engine Electronic Control System

In order to sample the speed signal of electronic diesel engine in real time and make the engine work reliable, the diesel engine control system's speed acquisition was studied and the problem of speed disturbance was solved. The control system was based on the 8?bit electronic control unit(ECU) system and the assembly language was used to design the software for controlling the engine fuel quantity and the turbocharger of the variable geometry turbine for the heavy duty diesel engine. By changing the timing method for speed acquisition, the problem of speed disturbance was solved and the reliability of the ECU was improved.

Influence of biosurfactant on the diesel oil remediation in soil-water system

There were six high diesel oil degrading bacteria strains isolated from the oil contaminated soil that collected from Linzi City. The strain YI was able to produce biosurfactant rhanmolipid when cultivated on diesel oil as carbon source. The critical micelle concentrations （CMC） of rhanmolipid in water and in the soil were measured respectively according to the correlation between the surface tension of the medium and the added rhamnolipid concentration. The results showed that the CMC of rhanmolipid in water was 65 mg/L, and was 185 mg/L in soil. The tests on diesel oil biodegradation were conducted with the addition of different concentrations of rhamnolipid in water and in soil respectively. When 0.01% rhanmolipid was added to water, the diesel oil degradation was enhanced. On the contrary, when the same concentration of rhanmolipid was added to the soil, the degradation of diesel oil was inhibited. The results suggested that the rhamnolipid could enhance the diesel oil biodegradation, indicating that the concentration of rhamnolipid was higher than the corresponding CMC in the medium. Kinetics parameters for the diesel oil biodegradation parameters such as biodegradation constant （λ）, coefficient of correlation （r） and half life （t1/2） in both tests were numerically analyzed in this paper, indicating that the moderate concentration of rhamnolipid in the medium could not only enhance the extent of diesel oil biodegradation but also shorten the time for oil remediation.

Study on Effects of Diesel Engine Cooling System Parameters on Water Temperature

A simulation model for a certain diesel engine cooling system is set up by using GT-COOL. The backwater temperature response in different operating conditions is simulated numerically. The effects of single or multiple system parameters on the water temperature are analyzed. The results show that, changing different single parameters, the time taken for the steady backwater temperature is different, but relatively short;and if multiple parameters are changed, the time will be longer. Referred to the thermal balance test, the simulation results are validated and provide a basis for the intelligent control of the cooling system.

Improving Designs of CA6DF2 Series Diesel Combustion System

The technical improvements are made based on the former CA6110 diesel engine to meet the requirements of Euro Ⅱ emission standards. The performance and emission for CA6DF1 and CA6DF2 are all met the demand of design by improving the fuel, combustion and supercharging systems. The injection system adopts high-pressure pump-pipe-injector injection system. To enhance the injection pressure, the methods of augmenting plunger diameter, decreasing the nozzle hole diameter and reducing the inner diameter of the high-pressure fuel pipe are adopted. The design of combustion chamber and the match of inner fuel distributions with air motion are based on a great deal of experimental database and some simple computer-aided methods, which ensure the optimization of performance and provide the guide for experimental development.

Complete Modeling for Systems of a Marine Diesel Engine

This paper presents a simulator model of a marine diesel engine based on physical, semi-physical, mathematical and thermodynamic equations, which allows fast predictive simulations The whole engine system is divided into several functional blocks： cooling, lubrication, air, injection, combustion and emissions. The sub-models and dynamic characteristics of individual blocks are established according to engine working principles equations and experimental data collected from a marine diesel engine test bench for SIMB Company under the reference 6M26SRP1. The overall engine system dynamics is expressed as a set of simultaneous algebraic and differential equations using sub-blocks and S-Functions of Matlab/Simulink. The simulation of this model, implemented on Matlab/Simulink has been validated and can be used to obtain engine performance, pressure, temperature, efficiency, heat release, crank angle, fuel rate, emissions at different sub-blocks. The simulator will be used, in future work, to study the engine performance in faulty conditions, and can be used to assist marine engineers in fault diagnosis and estimation （FDI） as well as designers to predict the behavior of the cooling system, lubrication system, injection system, combustion, emissions, in order to optimize the dimensions of different components. This program is a platform for fault simulator, to investigate the impact on sub-blocks engine＇s output of changing values for faults parameters such as： faulty fuel injector, leaky cylinder, worn fuel pump, broken piston rings, a dirty turbocharger, dirty air filter, dirty air cooler, air leakage, water leakage, oil leakage and contamination, fouling of heat exchanger, pumps wear, failure of injectors （and many others）.

Design of push-pull system to control diesel particular matter inside a dead-end entry

Diesel particulate matter （DPM） is considered to be carcinogenic after prolonged exposure. With more diesel- powered equipment used in underground mines, miners＇ exposure to DPM has become an increasing concern. This paper used computational fluid dynamics method to study the DPM dispersion in a dead-end entry with loading operation. The effects of different push-pull ventilation systems on DPM distribution were evaluated to improve the working conditions for underground miners. The four push-pull systems considered include： long push and short pull tubing; short push and long pull tubing, long push and curved pull tubing, and short push and curved pull tubing. A species transport model with buoyancy effect was used to examine the DPM dispersion pattern with unsteady state analysis. During the 200 s of loading operation, high DPM levels were identified in the face and dead-end entry regions. This study can be used for mining engineer as guidance to design and setup local ventilation, select DPM control strategies and for DPM annual training for underground miners.

Influence of Pre-injection Control Parameters on Main-injection Fuel Quantity for an Electronically Controlled Double-valve Fuel Injection System of Diesel Engine

A simulation model of an electronically controlled two solenoid valve fuel injection system for a diesel engine is established in the AMESim environment.The accuracy of the model is validated through comparison with experimental data.The influence of pre-injection control parameters on main-injection quantity under different control modes is analyzed.In the spill control valve mode,main-injection fuel quantity decreases gradually and then reaches a stable level because of the increase in multi-injection dwell time.In the needle control valve mode,main-injection fuel quantity increases with rising multi-injection dwell time;this effect becomes more obvious at high-speed revolutions and large main-injection pulse widths.Pre-injection pulse width has no obvious influence on main-injection quantity under the two control modes;the variation in main-injection quantity is in the range of 1 mm3.

APPLICATION OF CIRCUIT SIMULATION IN HARDWARE DESIGN FOR ELECTRONIC CONTROL HIGH PRESSURE COMMON-RAIL FUEL SYSTEM OF DIESEL ENGINE

By means of circuit simulation, hardware of electronic control unit （ECU） of high pressure common-rail electronic control fuel system for diesel engine is designed. According to the system requirements for hardware of ECU, signal-processing circuit of variable reluctance （VR） sensor, filter circuit for input signal, high voltage power circuit and driver and protection circuit of solenoid are simulated as emphases. Difficulties of wide scope of VR sensor output signal, efficiency of high voltage power and reliable and swift driver of solenoid are solved. The results of simulation show that the hardware meets the requirement of the fuel system. At the same time, circuit simulation can greatly increase quality of the design, alleviate design labor and shorten design time.

STRATEGY FOR DIESEL ROTARY ENGINE WITH COMMON RAIL INJECTION SYSTEM

A direct injection low compression ratios diesel rotary engine is designed and studied to find the appropriate application of the electronic controlled high pressure common rail injection system. Current development focuses on the applied fuel injection and ignition strategies, especially concerning the combustion configurations of injectors, ignition source, and combustion chamber. The prototype engine, equipped with Bosch common rail system and high performance electronic control unit （ECU）, is designed correspondingly. Studies show that the integration of a common rail injection system and the main and pilot duel injectors configurations, assisted with glow plug ignition device and flexible ECU, represents a promising approach to improve the potential of the low compression ratios diesel rotary engine. Currently the engine can run at 6 kr · min^-1 steadily and the power is about 68 kW/（4 kr ·min^- 1）.

Development of a Calibration and Monitoring System for GD-1 High Pressure Common Rail Diesel Engine

Based on CAN calibration protocol, a new calibration and monitoring system was developed for the GD-1 high pressure common rail diesel engine. CAN driver block, monitoring program and calibration program for this system were designed respectively. The inquiry mode was used in the monitoring program and the interrupt mode was used in calibration program. The calibration program was designed in structural programming model. This system provides a reliable, accurate and quick CAN bus between ECU and PC, with baud rate up to 500Kbit/s. The implementation of the compatible and universal CAN calibration protocol makes it easy to displace the system and its function modules. It also provides friendly, compatible and flexible calibration interface, and the functions of online calibration and real-time monitoring. This system was successfully used in a GD-1 high pressure common rail diesel engine and the engine performance and exhaust emissions were significantly improved.

Design and optimization of exhaust gas aftertreatment system for a heavy-duty diesel engine

Diesel engines meeting the latest emission regulations must be equipped with exhaust gas aftertreatment system,including diesel oxidation catalysts(DOC),diesel particulate filters(DPF),and selective catalytic reduction(SCR).However,before the final integration of the aftertreatment system(DOC+DPF+SCR)and the diesel engine,a reasonable structural optimization of the catalytic converters and a large number of bench calibration tests must be completed,involving large costs and long development cycles.The design and optimization of the exhaust gas aftertreatment system for a heavy-duty diesel engine was proposed in this paper.Firstly,one-dimensional(1D)and threedimensional(3D)computational models of the exhaust gas aftertreatment system accounting for the structural parameters of the catalytic converters were established.Then based on the calibrated models,the effects of the converter’s structural parameters on their main performance indicators,including the conversion of various exhaust pollutants and the temperatures and pressure drops of the converters,were studied.Finally,the optimal design scheme was obtained.The temperature distribution of the solid substrates and pressure distributions of the catalytic converters were studied based on the 3D model.The method proposed in this paper has guiding significance for the optimization of diesel engine aftertreatment systems.

Optimizing the Exhaust System of Marine Diesel Engines to Improve Low-speed Performances and Cylinder Working Conditions

Proper design of exhaust systems in marine high-power turbocharged diesel engines can contribute to improve the low-speed performance of these engines and make the working conditions of the cylinders more uniform.Here a high-power marine 16-cylinder V-type turbocharged diesel engine is simulated using the GT-Power software.The results reveal the differences induced by different exhaust system structures,such as an 8-cylinder-inpipe exhaust system with single/double superchargers and a 4-cylinder-in-pipe exhaust system with a single supercharger.After a comparative analysis,the 8-cylinder type with double superchargers is determined to be the optimal solution,and the structure of the exhaust system is further optimized.The simulations show that the optimized maximum exhaust temperature difference among cylinders is reduced by 66%.Finally,the simulation results and the optimized performance of the designed exhaust system are verified through experiments.

Synthesis of Nano-ZSM-5 in Ultra-Concentrated System and Its Performance in Diesel Hydrodewaxing

Nanocrystalline ZSM-5(with a crystal size in the range of 20—30 nm) has been synthesized in only 20 h via the crystallization of ultra-concentrated homogeneous synthesis mixtures. The influence of low water content, use of compound surfactant, a proper crystallization time and SiO_2/Al_2O_3 molar ratio on the properties of the final nanocrystalline ZSM-5 has been studied. Especially, the use of compound surfactant has influenced some properties of nano-ZSM such as the morphology, crystal size and crystallization greatly. The nano-ZSM-5 zeolite was investigated using XRD, BET, SEM, NH_3-TPD, and other techniques. The evaluation results in a 200-mL hydrogenation unit indicated that the synthesized nano-ZSM-5 had excellent catalytic performance in diesel hydrodewaxing.

Effects of diesel oil on the polychaete Annelida in model benthic ecosystem

An experiment about the effect of diesel oil pollution on the model benthic ecosystem was conducted inthe land-based tank at the 3rd Institute of Oceanography, State Oceanic Administration, in Xiamen, added with No.0 diesel oil at concentrations of 5, 25, 125, 625 mg/dm3 in water of series sub-tanks for 16 h. The changes in polychaete community were studied in the period of two weeks with results that though all concentrations did not basically altered the population structure and composition, the total biomass decreased significantly and individualstended to be smaller in size. The average weight of individual decreased with the increase of diesel pollutant stress.

Inverter-Based Diesel Generator Emulator for the Study of Frequency Variations in a Laboratory-Scale Autonomous Power System

This paper presents the modeling, simulation and practical implementation of an inverter-based diesel generator emulator. The main purpose of this emulator is for the study of frequency variations in diesel-based autonomous power systems in a laboratory environment where the operation of a real diesel generator is not possible. The emulator basically consists in a voltage source inverter with a second order output filter which voltage references are given by the model of the diesel generator. The control of the emulator is based on the digital signal processor TMS320F2812, where the mathematical models of the diesel generator and the control of the inverter are computed in real-time. Parameters for the model were obtained from commercially available components. Experimental results for different values of speed droop showed that the emulator achieves a satisfactory performance in the transient and stationary response. For the stationary response, the measured frequency deviates from theoretical values with a mean absolute error of: 0.06 Hz for 0% droop, 0.037 Hz for 3% droop, and 0.087 Hz for 5% droop. For the transient response, the measured frequency nadir deviates from simulations in: 0.05 Hz for 0% droop, 0.02 Hz for 3% droop, and 0.1 Hz for 5% droop.