Fused deposition modelling(FDM), a widely used rapid prototyping process, is a promising technique in manufacturing engineering. In this work, a method for characterizing elastic constants of FDM-fabricated materials ...Fused deposition modelling(FDM), a widely used rapid prototyping process, is a promising technique in manufacturing engineering. In this work, a method for characterizing elastic constants of FDM-fabricated materials is proposed. First of all, according to the manufacturing process of FDM, orthotropic constitutive model is used to describe the mechanical behavior. Then the virtual fields method(VFM) is applied to characterize all the mechanical parameters(Q, Q, Q, Q) using the full-field strain,which is measured by digital image correlation(DIC). Since the principal axis of the FDM-fabricated structure is sometimes unknown due to the complexity of the manufacturing process, a disk in diametrical compression is used as the load configuration so that the loading angle can be changed conveniently. To verify the feasibility of the proposed method, finite element method(FEM) simulation is conducted to obtain the strain field of the disk. The simulation results show that higher accuracy can be achieved when the loading angle is close to 30?. Finally, a disk fabricated by FDM was used for the experiment. By rotating the disk, several tests with different loading angles were conducted. To determine the position of the principal axis in each test, two groups of parameters(Q, Q, Q, Q) are calculated by two different groups of virtual fields. Then the corresponding loading angle can be determined by minimizing the deviation between two groups of the parameters. After that, the four constants(Q, Q, Q, Q) were determined from the test with an angle of 27?.展开更多
The splitting test is a competitive alternative method to study the tensile strength of sea ice owing to its suitability for sampling.However,the approach was questioned to the neglect of local plastic deformation dur...The splitting test is a competitive alternative method to study the tensile strength of sea ice owing to its suitability for sampling.However,the approach was questioned to the neglect of local plastic deformation during the tests.In this study,splitting tests were performed on sea ice,with 32 samples subjected to the regular procedure and 8 samples subjected to the digital image correlation method.The salinity,density,and temperature were measured to determine the total porosity.With the advantage of the digital image correlation method,the full-field deformation of the ice samples could be determined.In the loading direction,the samples mainly deformed at the ice-platen contact area.In the direction vertical to the loading,deformation appears along the central line where the splitting crack occurs.Based on the distribution of the sample deformation,a modified solution was derived to calculate the tensile strength with the maximum load.Based on the modified solution,the tensile strength was further calculated together with the splitting test results.The results show that the tensile strength has a negative correlation with the total porosity,which agrees with previous studies based on uniaxial tension tests.展开更多
Based on a digital image correlation(DIC)method with the measurements of a high speed crack's displacement and strain fields,a technique to accurately and automatically locate its crack tip has been developed.The c...Based on a digital image correlation(DIC)method with the measurements of a high speed crack's displacement and strain fields,a technique to accurately and automatically locate its crack tip has been developed.The crack tip is identified by finding the abrupt jump on the opening(or dislocation)curve of a point on the trace of the crack propagation,while the opening is measured through a virtual extensometer technique and the abrupt jump is identified by finding the peak on the curve.The method was verified using a specially designed experiment and applied to measure the critical crack tip opening angle of a rock sample.Because the involvement of analytical models has been avoided and then the good performance could be ensured for low resolution speckle images,this technique is expected to be very useful in the quantitative study of high speed cracks in experiments using high speed cameras.展开更多
The complete stress-strain characteristics of sandstone specimens were investigated in a series of quasistatic monotonic uniaxial compression tests.Strain patterns development during pre-and post-peak behaviours in sp...The complete stress-strain characteristics of sandstone specimens were investigated in a series of quasistatic monotonic uniaxial compression tests.Strain patterns development during pre-and post-peak behaviours in specimens with different aspect ratios was also examined.Peak stress,post-peak portion of stress-strain,brittleness,characteristics of progressive localisation and field strain patterns development were affected at different extents by specimen aspect ratio.Strain patterns of the rocks were obtained by applying three-dimensional(3D) digital image correlation(DIC) technique.Unlike conventional strain measurement using strain gauges attached to specimen,3D DIC allowed not only measuring large strains,but more importantly,mapping the development of field strain throughout the compression test,i.e.in pre-and post-peak regimes.Field strain development in the surface of rock specimen suggests that strain starts localising progressively and develops at a lower rate in pre-peak regime.However,in post-peak regime,strains increase at different rates as local deformations take place at different extents in the vicinity and outside the localised zone.The extent of localised strains together with the rate of strain localisation is associated with the increase in rate of strength degradation.Strain localisation and local inelastic unloading outside the localised zone both feature post-peak regime.展开更多
Stress measurement plays a crucial role in geomechanics and rock engineering,especially for the design and construction of large-scale rock projects.This paper presents a novel method,based on the traditional stress r...Stress measurement plays a crucial role in geomechanics and rock engineering,especially for the design and construction of large-scale rock projects.This paper presents a novel method,based on the traditional stress relief approach,for indirectly measuring rock stress using optical techniques.The proposed method allows for the acquisition of full-field strain evolution on the borehole’s inner wall before and after disturbance,facilitating the determination of three-dimensional(3D)stress information at multiple points within a single borehole.The study focuses on presenting the method’s theoretical framework,laboratory validation results,and equipment design conception.The theoretical framework comprises three key components:the optical imaging method of the borehole wall,the digital image correlation(DIC)method,and the stress calculation procedure.Laboratory validation tests investigate strain field distribution on the borehole wall under varying stress conditions,with stress results derived from DIC strain data.Remarkably,the optical method demonstrates better measurement accuracy during the unloading stage compared to conventional strain gauge methods.At relatively high stress levels,the optical method demonstrates a relative error of less than 7%and an absolute error within 0.5 MPa.Furthermore,a comparative analysis between the optical method and the conventional contact resistance strain gauge method highlights the optical method’s enhanced accuracy and stability,particularly during the unloading stage.The proposed optical stress measurement device represents a pioneering effort in the application of DIC technology to rock engineering,highlighting its potential to advance stress measurement techniques in the field.展开更多
To achieve full-surface strain measurement of variable curvature objects,a 360°3D digital image correlation(DIC)system is proposed.The measurement system consists of four double-camera systems,which capture the o...To achieve full-surface strain measurement of variable curvature objects,a 360°3D digital image correlation(DIC)system is proposed.The measurement system consists of four double-camera systems,which capture the object’s entire surface from multiple angles,enabling comprehensive full-surface measurement.To increase the stitching quality,a hierarchical coordinate matching method is proposed.Initially,a 3D rigid body calibration auxiliary block is employed to track motion trajectory,which enables preliminary matching of four 3D-DIC sub-systems.Subsequently,secondary precise matching is performed based on feature points on the test specimen’s surface.Through the hierarchical coordinate matching method,the local 3D coordinate systems of each double-camera system are unified into a global coordinate system,achieving 3D surface reconstruction of the variable curvature cylindrical shell,and error analysis is conducted on the results.Furthermore,axial compression buckling experiment is conducted to measure the displacement and strain fields on the cylindrical shell’s surface.The experimental results are compared with the finite element analysis,validating the accuracy and effectiveness of the proposed multi-camera 3D-DIC measuring system.展开更多
基金the financial support from the National Natural Science Foundation of China (Grants 11672153, 11232008, and 11227801)
文摘Fused deposition modelling(FDM), a widely used rapid prototyping process, is a promising technique in manufacturing engineering. In this work, a method for characterizing elastic constants of FDM-fabricated materials is proposed. First of all, according to the manufacturing process of FDM, orthotropic constitutive model is used to describe the mechanical behavior. Then the virtual fields method(VFM) is applied to characterize all the mechanical parameters(Q, Q, Q, Q) using the full-field strain,which is measured by digital image correlation(DIC). Since the principal axis of the FDM-fabricated structure is sometimes unknown due to the complexity of the manufacturing process, a disk in diametrical compression is used as the load configuration so that the loading angle can be changed conveniently. To verify the feasibility of the proposed method, finite element method(FEM) simulation is conducted to obtain the strain field of the disk. The simulation results show that higher accuracy can be achieved when the loading angle is close to 30?. Finally, a disk fabricated by FDM was used for the experiment. By rotating the disk, several tests with different loading angles were conducted. To determine the position of the principal axis in each test, two groups of parameters(Q, Q, Q, Q) are calculated by two different groups of virtual fields. Then the corresponding loading angle can be determined by minimizing the deviation between two groups of the parameters. After that, the four constants(Q, Q, Q, Q) were determined from the test with an angle of 27?.
基金This study was supported financially by the National Key Research and Development Program of China(Grant no.2018YFA0605902)the National Natural Science Foundation of China(Grant no.52101300)+1 种基金the Fundamental Research Funds for the Central Universities(Grant no.DUT21LK03)Joint Scientific Research Fund Project of DBJI(Grant no.ICR2102).
文摘The splitting test is a competitive alternative method to study the tensile strength of sea ice owing to its suitability for sampling.However,the approach was questioned to the neglect of local plastic deformation during the tests.In this study,splitting tests were performed on sea ice,with 32 samples subjected to the regular procedure and 8 samples subjected to the digital image correlation method.The salinity,density,and temperature were measured to determine the total porosity.With the advantage of the digital image correlation method,the full-field deformation of the ice samples could be determined.In the loading direction,the samples mainly deformed at the ice-platen contact area.In the direction vertical to the loading,deformation appears along the central line where the splitting crack occurs.Based on the distribution of the sample deformation,a modified solution was derived to calculate the tensile strength with the maximum load.Based on the modified solution,the tensile strength was further calculated together with the splitting test results.The results show that the tensile strength has a negative correlation with the total porosity,which agrees with previous studies based on uniaxial tension tests.
基金Supported by the National Natural Science Foundation of China(11172039,11402023)the Fundamental Research Funding of BIT(20120142021)the State Key Laboratory of Earthquake Dynamics(LED2011B03)
文摘Based on a digital image correlation(DIC)method with the measurements of a high speed crack's displacement and strain fields,a technique to accurately and automatically locate its crack tip has been developed.The crack tip is identified by finding the abrupt jump on the opening(or dislocation)curve of a point on the trace of the crack propagation,while the opening is measured through a virtual extensometer technique and the abrupt jump is identified by finding the peak on the curve.The method was verified using a specially designed experiment and applied to measure the critical crack tip opening angle of a rock sample.Because the involvement of analytical models has been avoided and then the good performance could be ensured for low resolution speckle images,this technique is expected to be very useful in the quantitative study of high speed cracks in experiments using high speed cameras.
基金supported by the Deep Exploration Technologies Cooperative Research Centre whose activities are funded by the Australian Government's Cooperative Research Centre Programme.This is DET CRC Document 2017/954
文摘The complete stress-strain characteristics of sandstone specimens were investigated in a series of quasistatic monotonic uniaxial compression tests.Strain patterns development during pre-and post-peak behaviours in specimens with different aspect ratios was also examined.Peak stress,post-peak portion of stress-strain,brittleness,characteristics of progressive localisation and field strain patterns development were affected at different extents by specimen aspect ratio.Strain patterns of the rocks were obtained by applying three-dimensional(3D) digital image correlation(DIC) technique.Unlike conventional strain measurement using strain gauges attached to specimen,3D DIC allowed not only measuring large strains,but more importantly,mapping the development of field strain throughout the compression test,i.e.in pre-and post-peak regimes.Field strain development in the surface of rock specimen suggests that strain starts localising progressively and develops at a lower rate in pre-peak regime.However,in post-peak regime,strains increase at different rates as local deformations take place at different extents in the vicinity and outside the localised zone.The extent of localised strains together with the rate of strain localisation is associated with the increase in rate of strength degradation.Strain localisation and local inelastic unloading outside the localised zone both feature post-peak regime.
基金funding support from the National Natural Science Foundation of China(Grant Nos.52125903 and 52209149).
文摘Stress measurement plays a crucial role in geomechanics and rock engineering,especially for the design and construction of large-scale rock projects.This paper presents a novel method,based on the traditional stress relief approach,for indirectly measuring rock stress using optical techniques.The proposed method allows for the acquisition of full-field strain evolution on the borehole’s inner wall before and after disturbance,facilitating the determination of three-dimensional(3D)stress information at multiple points within a single borehole.The study focuses on presenting the method’s theoretical framework,laboratory validation results,and equipment design conception.The theoretical framework comprises three key components:the optical imaging method of the borehole wall,the digital image correlation(DIC)method,and the stress calculation procedure.Laboratory validation tests investigate strain field distribution on the borehole wall under varying stress conditions,with stress results derived from DIC strain data.Remarkably,the optical method demonstrates better measurement accuracy during the unloading stage compared to conventional strain gauge methods.At relatively high stress levels,the optical method demonstrates a relative error of less than 7%and an absolute error within 0.5 MPa.Furthermore,a comparative analysis between the optical method and the conventional contact resistance strain gauge method highlights the optical method’s enhanced accuracy and stability,particularly during the unloading stage.The proposed optical stress measurement device represents a pioneering effort in the application of DIC technology to rock engineering,highlighting its potential to advance stress measurement techniques in the field.
基金funded by the National Natural Science Foundations of China(Nos.12272176,U2037603).
文摘To achieve full-surface strain measurement of variable curvature objects,a 360°3D digital image correlation(DIC)system is proposed.The measurement system consists of four double-camera systems,which capture the object’s entire surface from multiple angles,enabling comprehensive full-surface measurement.To increase the stitching quality,a hierarchical coordinate matching method is proposed.Initially,a 3D rigid body calibration auxiliary block is employed to track motion trajectory,which enables preliminary matching of four 3D-DIC sub-systems.Subsequently,secondary precise matching is performed based on feature points on the test specimen’s surface.Through the hierarchical coordinate matching method,the local 3D coordinate systems of each double-camera system are unified into a global coordinate system,achieving 3D surface reconstruction of the variable curvature cylindrical shell,and error analysis is conducted on the results.Furthermore,axial compression buckling experiment is conducted to measure the displacement and strain fields on the cylindrical shell’s surface.The experimental results are compared with the finite element analysis,validating the accuracy and effectiveness of the proposed multi-camera 3D-DIC measuring system.