The soft robotics display huge advantages over their rigid counterparts when interacting with living organisms and fragile objects.As one of the most efficient actuators toward soft robotics,the soft pneumatic actuato...The soft robotics display huge advantages over their rigid counterparts when interacting with living organisms and fragile objects.As one of the most efficient actuators toward soft robotics,the soft pneumatic actuator(SPA)can produce large,complex responses with utilizing pressure as the only input source.In this work,a new approach that combines digital light processing(DLP)and injection-assisted post-curing is proposed to create SPAs that can realize different functionalities.To enable this,we develop a new class of photo-cross linked elastomers with tunable mechanical properties,good stretchability,and rapid curing speed.By carefully designing the geometry of the cavities embedded in the actuators,the resulting actuators can realize contracting,expanding,flapping,and twisting motions.In addition,we successfully fabricate a soft self-sensing bending actuator by injecting conductive liquids into the three-dimensional(3D)printed actuator,demonstrating that the present method has the potential to be used to manufacture intelligent soft robotic systems.展开更多
Fabricating SiC ceramics via the digital light processing(DLP)technology is of great challenge due to strong light absorption and high refractive index of deep-colored SiC powders,which highly differ from those of res...Fabricating SiC ceramics via the digital light processing(DLP)technology is of great challenge due to strong light absorption and high refractive index of deep-colored SiC powders,which highly differ from those of resin,and thus significantly affect the curing performance of the photosensitive SiC slurry.In this paper,a thin silicon oxide(SiO_(2))layer was in-situ formed on the surface of SiC powders by pre-oxidation treatment.This method was proven to effectively improve the curing ability of SiC slurry.The SiC photosensitive slurry was fabricated with solid content of 55 vol%and viscosity of 7.77 Pa·s(shear rate of 30 s^(−1)).The curing thickness was 50μm with exposure time of only 5 s.Then,a well-designed sintering additive was added to completely convert low-strength SiO_(2) into mullite reinforcement during sintering.Complexshaped mullite-bond SiC ceramics were successfully fabricated.The flexural strength of SiC ceramics sintered at 1550℃in air reached 97.6 MPa with porosity of 39.2 vol%,as high as those prepared by spark plasma sintering(SPS)techniques.展开更多
Fabrication of silicon carbide(SiC)ceramics by digital light processing(DLP)technology is difficult owing to high refractive index and high ultraviolet(UV)absorptivity of SiC powders.The surface of the SiC powders can...Fabrication of silicon carbide(SiC)ceramics by digital light processing(DLP)technology is difficult owing to high refractive index and high ultraviolet(UV)absorptivity of SiC powders.The surface of the SiC powders can be coated with silicon oxide(SiO_(2))with low refractive index and low UV absorptivity via high-temperature oxidation,reducing the loss of UV energy in the DLP process and realizing the DLP preparation of the SiC ceramics.However,it is necessary to explore a high-temperature modification process to obtain a better modification effect of the SiC powders.Therefore,the high-temperature modification behavior of the SiC powders is thoroughly investigated in this paper.The results show that nano-scale oxide film is formed on the surface of the SiC powders by short-time high-temperature oxidation,effectively reducing the UV absorptivity and the surface refractive index(nʹ)of the SiC powders.When the oxidation temperature is 1300℃,compared with that of unoxidized SiC powders,the UV absorptivity of oxidized SiC powders decreases from 0.5065 to 0.4654,and a curing depth of SiC slurry increases from 22±4 to 59±4μm.Finally,SiC green bodies are successfully prepared by the DLP with the the oxidized powders,and flexural strength of SiC sintered parts reaches 47.9±2.3 MPa after 3 h of atmospheric sintering at 2000℃without any sintering aid.展开更多
Digital light processing(DLP)-based 3D printing technique holds promise in fabricating scaffolds with high precision.Here raw calcium phosphate(CaP)powders were modified by 5.5%monoalcohol ethoxylate phosphate(MAEP)to...Digital light processing(DLP)-based 3D printing technique holds promise in fabricating scaffolds with high precision.Here raw calcium phosphate(CaP)powders were modified by 5.5%monoalcohol ethoxylate phosphate(MAEP)to ensure high solid loading and low viscosity.The rheological tests found that photocurable slurries composed of 50wt%modified CaP powders and 2wt%toners were suitable for DLP printing.Based on geometric models designed by computer-aided design(CAD)system,three printed CaP ceramics with distinct macroporous structures were prepared,including simple cube,octet-truss and inverse face-centered cube(fcc),which presented the similar phase composition and microstructure,but the different macropore geometries.Inverse fcc group showed the highest porosity and compressive strength.The in vitro and in vivo biological evaluations were performed to compare the bioactivity of three printed CaP ceramics,and the traditional foamed ceramic was used as control.It suggested that all CaP ceramics exhibited good biocompatibility,as evidence by an even bone-like apatite layer formation on the surface,and the good cell proliferation and spreading.A mouse intramuscular implantation model found that all of CaP ceramics could induce ectopic bone formation,and foam group had the strongest osteoinduction,followed by inverse fcc,while cube and octet-truss had the weakest one.It indicated that macropore geometry was of great importance to affect the osteoinductivity of scaffolds,and spherical,concave macropores facilitated osteogenesis.These findings provide a strategy to design and fabricate high-performance orthopedic grafts with proper pore geometry and desired biological performance via DLP-based 3D printing technique.展开更多
A polymer based horizontal single step waveguide fbr the sensing of alcohol is developed and analyzed.The waveguide is fabricated by 3-dimensional(3D)printing digital light processing(DLP)technology using monocure 3D ...A polymer based horizontal single step waveguide fbr the sensing of alcohol is developed and analyzed.The waveguide is fabricated by 3-dimensional(3D)printing digital light processing(DLP)technology using monocure 3D rapid ultraviolet(UV)clear resin with a refractive index of n=1.50.The fabricated waveguide is a one-piece tower shaped ridge structure.It is designed to achieve the maximum light confinement at the core by reducing the effective refractive index around the cladding region.With the surface roughness generated from the 3D printing DLP technology,various waveguides with different gap sizes are printed.Comparison is done fbr the different gap waveguides to achieve the minimum feature gap size utilizing the light re-coupling principle and polymer swelling effect.This effect occurs due to the polymer-alcohol interaction that results in the diffusion of alcohol molecules inside the core of the waveguide,thus changing the waveguide from the leaky type(without alcohol)to the guided type(with alcohol).Using this principle,the analysis of alcohol concentration performing as a larger increase in the transmitted light in tensity can be measured.In this work,the sensitivity of the system is also compared and analyzed fbr different waveguide gap sizes with different concentrations of isopropanol alcohol(IPA).A waveguide gap size of 300 jim gives the highest in crease in the transmitted optical power of 65%when tested with 10μL(500ppm)concentration of IPA.Compared with all other gaps,it also displays faster response time(/=5seconds)fbr the optical power to change right after depositing IPA in the chamber.The measured limit of detection(LOD)achieved fbr 300μm is 0.366 yL.In addition,the fabricated waveguide gap of 300μm successfully demonstrates the sen sing limit of IPA concentration below 400μpm which is considered as an exposure limit by"National Institute for Occupational Safety and Health".All the mechanical mount and the alignments are done by 3D printing fused deposition method(FDM).展开更多
基金the National Natural Science Foundation of China(Nos.11572002 and 12002032)the China Postdoctoral Science Foundation(Nos.BX20200056 and 2020M670149)。
文摘The soft robotics display huge advantages over their rigid counterparts when interacting with living organisms and fragile objects.As one of the most efficient actuators toward soft robotics,the soft pneumatic actuator(SPA)can produce large,complex responses with utilizing pressure as the only input source.In this work,a new approach that combines digital light processing(DLP)and injection-assisted post-curing is proposed to create SPAs that can realize different functionalities.To enable this,we develop a new class of photo-cross linked elastomers with tunable mechanical properties,good stretchability,and rapid curing speed.By carefully designing the geometry of the cavities embedded in the actuators,the resulting actuators can realize contracting,expanding,flapping,and twisting motions.In addition,we successfully fabricate a soft self-sensing bending actuator by injecting conductive liquids into the three-dimensional(3D)printed actuator,demonstrating that the present method has the potential to be used to manufacture intelligent soft robotic systems.
基金supported by Shandong University−MSEA International Institute for Materials Genome Joint Innovation Center for Advanced Ceramics,and the Key Research and Development Projects of Shaanxi Province(Nos.2018ZDCXLGY-09-06 and 2021ZDLGY14-06).
文摘Fabricating SiC ceramics via the digital light processing(DLP)technology is of great challenge due to strong light absorption and high refractive index of deep-colored SiC powders,which highly differ from those of resin,and thus significantly affect the curing performance of the photosensitive SiC slurry.In this paper,a thin silicon oxide(SiO_(2))layer was in-situ formed on the surface of SiC powders by pre-oxidation treatment.This method was proven to effectively improve the curing ability of SiC slurry.The SiC photosensitive slurry was fabricated with solid content of 55 vol%and viscosity of 7.77 Pa·s(shear rate of 30 s^(−1)).The curing thickness was 50μm with exposure time of only 5 s.Then,a well-designed sintering additive was added to completely convert low-strength SiO_(2) into mullite reinforcement during sintering.Complexshaped mullite-bond SiC ceramics were successfully fabricated.The flexural strength of SiC ceramics sintered at 1550℃in air reached 97.6 MPa with porosity of 39.2 vol%,as high as those prepared by spark plasma sintering(SPS)techniques.
基金supported by grants from the Key Project Fund for Science and Technology Development of Guangdong Province (2020B090924003)the National Natural Science Foundation of China (51975230)Major Special Projects of Technological Innovation in Hubei Province (2019AAA002).
文摘Fabrication of silicon carbide(SiC)ceramics by digital light processing(DLP)technology is difficult owing to high refractive index and high ultraviolet(UV)absorptivity of SiC powders.The surface of the SiC powders can be coated with silicon oxide(SiO_(2))with low refractive index and low UV absorptivity via high-temperature oxidation,reducing the loss of UV energy in the DLP process and realizing the DLP preparation of the SiC ceramics.However,it is necessary to explore a high-temperature modification process to obtain a better modification effect of the SiC powders.Therefore,the high-temperature modification behavior of the SiC powders is thoroughly investigated in this paper.The results show that nano-scale oxide film is formed on the surface of the SiC powders by short-time high-temperature oxidation,effectively reducing the UV absorptivity and the surface refractive index(nʹ)of the SiC powders.When the oxidation temperature is 1300℃,compared with that of unoxidized SiC powders,the UV absorptivity of oxidized SiC powders decreases from 0.5065 to 0.4654,and a curing depth of SiC slurry increases from 22±4 to 59±4μm.Finally,SiC green bodies are successfully prepared by the DLP with the the oxidized powders,and flexural strength of SiC sintered parts reaches 47.9±2.3 MPa after 3 h of atmospheric sintering at 2000℃without any sintering aid.
基金sponsored by the National Key Research and Development Program of China(2017YFB0702600)National Natural Science Foundation of China(31971283,31670985)Sichuan Science and Technology Programs(2019JDTD0008,2021YFS0032).
文摘Digital light processing(DLP)-based 3D printing technique holds promise in fabricating scaffolds with high precision.Here raw calcium phosphate(CaP)powders were modified by 5.5%monoalcohol ethoxylate phosphate(MAEP)to ensure high solid loading and low viscosity.The rheological tests found that photocurable slurries composed of 50wt%modified CaP powders and 2wt%toners were suitable for DLP printing.Based on geometric models designed by computer-aided design(CAD)system,three printed CaP ceramics with distinct macroporous structures were prepared,including simple cube,octet-truss and inverse face-centered cube(fcc),which presented the similar phase composition and microstructure,but the different macropore geometries.Inverse fcc group showed the highest porosity and compressive strength.The in vitro and in vivo biological evaluations were performed to compare the bioactivity of three printed CaP ceramics,and the traditional foamed ceramic was used as control.It suggested that all CaP ceramics exhibited good biocompatibility,as evidence by an even bone-like apatite layer formation on the surface,and the good cell proliferation and spreading.A mouse intramuscular implantation model found that all of CaP ceramics could induce ectopic bone formation,and foam group had the strongest osteoinduction,followed by inverse fcc,while cube and octet-truss had the weakest one.It indicated that macropore geometry was of great importance to affect the osteoinductivity of scaffolds,and spherical,concave macropores facilitated osteogenesis.These findings provide a strategy to design and fabricate high-performance orthopedic grafts with proper pore geometry and desired biological performance via DLP-based 3D printing technique.
文摘A polymer based horizontal single step waveguide fbr the sensing of alcohol is developed and analyzed.The waveguide is fabricated by 3-dimensional(3D)printing digital light processing(DLP)technology using monocure 3D rapid ultraviolet(UV)clear resin with a refractive index of n=1.50.The fabricated waveguide is a one-piece tower shaped ridge structure.It is designed to achieve the maximum light confinement at the core by reducing the effective refractive index around the cladding region.With the surface roughness generated from the 3D printing DLP technology,various waveguides with different gap sizes are printed.Comparison is done fbr the different gap waveguides to achieve the minimum feature gap size utilizing the light re-coupling principle and polymer swelling effect.This effect occurs due to the polymer-alcohol interaction that results in the diffusion of alcohol molecules inside the core of the waveguide,thus changing the waveguide from the leaky type(without alcohol)to the guided type(with alcohol).Using this principle,the analysis of alcohol concentration performing as a larger increase in the transmitted light in tensity can be measured.In this work,the sensitivity of the system is also compared and analyzed fbr different waveguide gap sizes with different concentrations of isopropanol alcohol(IPA).A waveguide gap size of 300 jim gives the highest in crease in the transmitted optical power of 65%when tested with 10μL(500ppm)concentration of IPA.Compared with all other gaps,it also displays faster response time(/=5seconds)fbr the optical power to change right after depositing IPA in the chamber.The measured limit of detection(LOD)achieved fbr 300μm is 0.366 yL.In addition,the fabricated waveguide gap of 300μm successfully demonstrates the sen sing limit of IPA concentration below 400μpm which is considered as an exposure limit by"National Institute for Occupational Safety and Health".All the mechanical mount and the alignments are done by 3D printing fused deposition method(FDM).
