Application Strategies of Pipe Jacking Technology in Municipal Rainwater Pipeline Engineering

Traditional construction techniques have a significant impact on the environment and are associated with long construction durations in the construction of municipal rainwater pipelines.Pipe jacking technology,a new type of pipeline construction method,enables non-excavation construction and can address the shortcomings of traditional pipeline construction.This article analyzes the concept and application advantages of pipe jacking technology.Combining engineering examples,it explores the application strategies of pipe jacking technology in the construction process of municipal rainwater pipelines for reference.

Discussion on the Application of Pipe Jacking Construction Technology in Municipal Road Drainage Projects

In the construction of municipal road drainage projects,pipe jacking construction is a relatively common construction method.This construction technology can avoid a large amount of excavation work,improve drainage construction efficiency,avoid large-scale damage to the road surface,and exert small traffic impact.Therefore,it is currently widely used in drainage construction,but judging from the current actual application situation,there are still many problems that require further improvement.This article mainly analyzes the advantages of and current technical problems in pipe jacking construction technology in detail,explores corresponding solutions,and lays a foundation for the optimization of municipal road drainage engineering construction.

Long-Distance Pipe Jacking in Complex Urban Geological Environment

A steel underground pipeline with a diameter of 2.4 m and a total length of 3,617 m(plate thickness of 26 mm)has been constructed in a city in central Hubei,and the engineering,procurement,and construction(EPC)project has been lifted from the upstream channel to supplement water to the downstream lake inside the city.Through preliminary geological survey data,site topographic and geomorphic survey,urban construction,as well as the requirements of the construction party,the preliminary arrangement of working wells and receiving wells as well as the selection and customization of pipe jacking machines have been proposed.Frequency conversion motor and remote monitoring technology are adopted for geotechnical change and long-distance pipe jacking.Through detailed survey,the rock and soil change section as well as gradual change conditions have been determined,the accuracy of construction mechanics calculation and construction operation control have improved,the basis and analysis basis are provided,and some experiences in construction operation are summarized.

Application of ANSYS 3D FEM in Studies of Surface Deformation Caused by Pipe Jacking

By using site observation data and establishing 3D model using ANSYS software, this paper has discussed the strain change of stratum stress during process of jacking-in and the impact of machine head on ground surface under different frontal resistances. Analysis of the two cases shows that soil pressure reaches its maximum point when the soil is right above machine head, and soil stress will gradually decline when machine head passes over it. It also shows that impact brought by pipe-jacking construction on stress change of the surrounding soil is limited. The thesis suggest that road surface should be consolidated and soil condition be improved before construction to prevent loss and disaster caused by road surface deformation, jacking force can be increased so that jacking efficiency can be enhanced when ground stratum is well filled with soil, but the frontal resistance facing machine head should be equal to surrounding soil pressure in order to avoid rise of ground surface.

Behavior of Surrounding Soil during Construction and Its Countermeasures Using Pipe Jacking Method in Deep Strata

In Japan when urban infrastructures need to be constructed, the difficulty of utilizing the ground or shallow strata will lead to a more frequent use of the deep strata. The common construction methods are open-cut, pipe jacking, and shield methods. In recent years, a new pipe jacking method has been established that can be adapted to 20 m below the ground or more. Using this method, the drivage machine and the jacking pipe continue to move an underground until the completion of the driving. Therefore an over-cutting area (so-called tail-void) must be formed to lower the friction between the ground and the pipe. The tail-void is filled with lubrications. However, because the stress release from the ground continues to advance when the tail-void is formed, hence there are some challenges required to cope with the stability of the surrounding ground. In order to utilize the pipe jacking method in the deeper strata layers, the theory, analysis and installation of tail-void have to be systemized, and such systematic data must be stored. Therefore, the conditions of tail-void in the deep pipe jacking method are discussed using numerical analyses.

Effect of Application of Pipe Roof Method by Using Pipe Jacking on Behavior of Surrounding Soil

Tunnels in an urban area, in many cases, are constructed in soft ground which contains underground water, near existing facilities and structures. Structural stability for the tunnel and also the nearby structures and facilities is vital in this kind of work. Slurry pipe jacking was firmly established as a special method for the non-disruptive construction of underground pipelines of sewage systems. This method utilizes mud slurry that is formed around the pipes in order to stabilize the surrounding soil. In the pipe roof method the tubing elements that are constructed by slurry pipe jacking are near each other longitudinally, and create a rigid and stable lining before the excavation of the main tunnel. This paper discusses ＇the application of a slurry pipe jacking system on ＇the pipe roof method by means of numerical analysis. Because of the rigid behavior of the lining, the results show little subsidence, making this method a reliable method of constructing large tunnels with small cover in an urban area.

World’s first implementation of close-fit pipe jacking of twin tunnels for construction of subway station--Innovation in equipment and construction technology

1 Project overview The Shasan station of Phase II of Shenzhen’s urban rail transit Line 12 is situated in Bao’an District,Shenzhen.It comprises a two-level underground island platform station,measuring 212 m in length,and 22.6 m in width,with an overburden thickness of about 7.0 m.Fig.1 illustrates the presence of a large underground reinforced concrete stormwater culvert,measuring 11.5 m by 3.6 m,traversing the station’s center.

Evaluation on cutting performance of novel PDC cutter for pipe jacking machine

It is inevitable to cut reinforced concrete(RC)appeared in cross passage of city metro by cutting tools when constructing in densely populated area.The previous cutters employed to cut RC are insufficient and easily damaged,so a new polycrystalline diamond compact(PDC)cutter is used to solve this question.Based on the theoretical analysis of cutting mechanism,both circular and tapered PDC cutters with cutting edge angle of 90and negative front rack angle of 10are used to cut RC.The peeling and breaking patterns of cutting concrete are proposed,the nodular and grainy chips are the preferred modes in cutting steel bars.The LS-DYNA is employed to investigate the cutting performance in advance.The simulation results show that the average and peak cutting forces increase with the growth of penetration depth,cutting speed,and roundness,and subsequently the recommended penetration depth less than 1.2 mm is obtained to cut RC due to the existence of steel bars.Moreover,the linear cutting platform is adopted to investigate the force ability and damage state of PDC cutters.It is concluded that the cutting force increases abruptly and fluctuates heavily when cutting the coarse aggregates.The patterns occurred in both numerical and experimental results are generally similar.Notably,the steel bar is pulled out and the PDC cutter is damaged at the penetration depth of 0.8 mm,while a good cut occurs at the penetration depth of 0.3 mm.The tapered PDC cutter with a relatively low cutting force is prone to be broken compared with circular PDC cutter.It is suggested that the circular PDC cutter at the penetration depth of 0.3 mm should be used to cut RC in practical engineering.

Study on the pipe friction resistance in long-distance rock pipe jacking engineering

Previous studies on pipe friction resistance are mainly concentrated in the soil layer,whereas the study on that in the rock stratum is limited.To estimate the pipe friction resistance in the rock stratum,the calculation models of pipe friction resistance and their applica-tion conditions were compared first.Then the friction resistance calculation model for pipe jacking in the rock stratum was established and simplified.Lastly,the measured(FM)and the computed(FN)pipe friction resistance was compared to validate the simplified friction resistance calculation model.The following conclusions can be drawn:(1)The existing calculation methods of pipe friction resistance can be well verified in the soil layer but cannot be applied in the rock stratum.(2)Sediment,pipe–rock friction coefficient and mud buoyancy are the main factors affecting the pipe friction resistance in long-distance rock pipe jacking engineering.(3)The simplified calculation model established by Deng et al.can estimate the pipe friction resistance in different rock strata at different jacking stages with satisfac-tory outcomes.Further research on the pipe-rock friction coefficient in different rock strata with different pipe–rock contact conditions merits further investigation to better predict the pipe friction resistance in the rock stratum.The research results have certain practica-bility and can provide a reference for similar projects.

Dynamic prediction of moving trajectory in pipe jacking: GRU-based deep learning framework

The moving trajectory of the pipe-jacking machine(PJM),which primarily determines the end quality of jacked tunnels,must be controlled strictly during the entire jacking process.Developing prediction models to support drivers in performing rectifications in advance can effectively avoid considerable trajectory deviations from the designed jacking axis.Hence,a gated recurrent unit(GRU)-based deep learning framework is proposed herein to dynamically predict the moving trajectory of the PJM.In this framework,operational data are first extracted from a data acquisition system;subsequently,they are preprocessed and used to establish GRU-based multivariate multistep-ahead direct prediction models.To verify the performance of the proposed framework,a case study of a large pipe-jacking project in Shanghai and comparisons with other conventional models(i.e.,long short-term memory(LSTM)network and recurrent neural network(RNN))are conducted.In addition,the effects of the activation function and input time-step length on the prediction performance of the proposed framework are investigated and discussed.The results show that the proposed framework can dynamically and precisely predict the PJM moving trajectory during the pipe-jacking process,with a minimum mean absolute error and root mean squared error(RMSE)of 0.1904 and 0.5011 mm,respectively.The RMSE of the GRU-based models is lower than those of the LSTM-and RNN-based models by 21.46%and 46.40%at the maximum,respectively.The proposed framework is expected to provide an effective decision support for moving trajectory control and serve as a foundation for the application of deep learning in the automatic control of pipe jacking.

Developments and research directions in pipe jacking and microtunneling

This paper provides a review of the history and development of pipe jacking and microtunneling methods with extensive referencing to the published literature.The application of such methods in comparison with other trenchless technologies is discussed and the various planning,design and construction aspects are introduced.The emphasis of the paper is to trace the academic research and field monitoring results covering critical aspects of design and construction with a particular emphasis on jacking force estimation and the effect of lubrication on jacking forces.

Research on Horizontal Vibration of Heavy-Weight Drill Pipes in Directional Drilling

The mode of load and deformation of directional drilling string and the expression of trigonometric series of deflection equation are established by means of elastic deformation energy and of the vertical and horizontal bending. A calculation formula for natural frequency of horizontal resonance and rotational speed is derived based on the calculation method by Ritz, with which analysis is made for the cause and affecting factors of the excessive abrasion of heavy-weight drill pipe in high-angle holes so as to provide reference and basis for rational selection of drilling parameters and drilling tools in the future high-angle directional drilling.

Analysis of jacking forces during pipe jacking in granular materials using particle methods

Trenchless technology is often used in congested urban areas or river crossings to install underground pipelines to minimize disturbance to surface traffic or other activities.Pipe jacking is a typical technique applied to jack pipe segments between two working shafts.However,the design of the jacking force is usually implemented using empirical methods.It should be emphasized that the jacking force will change for each site,depending on the magnitude of overcut,lubricants,work stoppages,geology and misalignment.A particle method is proposed to estimate the jacking force along the pipe.The microparameters are calibrated for sandy soils in Shenyang,so that the macroscale material behavior can be reproduced using the particle model.Hence,the normal force around the pipe circumference can be derived in the particle model,after which the interface friction coefficient is applied to evaluate the friction resistance mobilized at the soil-pipe interface.A modified Protodyakonov’s arch model can be used to assess the magnitude of earth pressure acting on the shield face.In the end,the combination of friction resistance and face pressure provides the jacking force.The efficacy of the proposed particle method is demonstrated by comparing calculated jacking forces with those measured in the field for three types of jacking machines in sandy soils under the Hun River,Shenyang.

Vibration and Control of Pipes Conveying Fluid

The vibration and control of pipes conveying fluid is studied. The solid-liquid coupling vibration equations of the pipe conveying fluid are deduced by Hamilton principle.The direct velocity feedback is used to control the pipe vibration. The whip response and control are discussed.

Novel wreck salvaging method using curved rectangular pipe basing method:A case study of"Yangtze River EstuaryⅡ"ancient shipwreck salvage project

Shipwreck salvage is a risky,time-consuming,and expensive process.Although there are many sunken ships along coastlines and in the open seas,the salvage process of a sunken ship has rarely been reported.The integrated salvage of the"Yangtze River EstuaryⅡ"shipwreck used a novel method with 22 closely locked curved rectangular pipes to form a watertight base that wrapped the shipwreck inside.The basing was lifted out of the water using a powerful crane situated on an engineering ship.For the first time,the tunneling method was used in a shipwreck salvage project,significantly reducing the disturbance to the shipwreck and its stowage,thereby preserving the original state and integrity of the shipwreck to the greatest extent.In this study,the basic concepts of the salvage method and process are explained.Solutions to critical issues in the new salvage method are provided,including jacking force prediction and major considerations for the structural design of the salvage system.The design of the salvage system and salvage process of the"Yangtze River EstuaryⅡ"shipwreck are introduced.The monitored jacking force,pipe deformation,and observed water-tightness verified that the proposed method was effective and efficient.Other possible application scenarios for the proposed method are presented at the end.

Analytical model of vertical load acting on jacked pipe considering soil arching effect in cohesionless soil

For the project of pipe jacking in cohesionless soil,it is key to determine the vertical load on jacked pipe so as to predict the jacking force accurately.In this paper,a new parabolic soil arching model was proposed to calculate the vertical load on jacked pipe.This proposed analytical model was composed of parabolic soil arching zone,parabola-typed collapse zone and friction arch zone.Combined with existing literature,the key parameters(i.e.,height of parabolic soil arching,horizontal pressure coefficient and width and height of friction arch)were determined.In addition,considering that the trajectory of major stress is parabola,the formula of horizontal pressure coefficient was deduced in the friction arch.The parabolic soil arching zone is assumed as a three-hinged arch with reasonable arch axis,and the formula of load transfer was derived considering the transition effect of parabolic soil arching.The results of experiment,theoretical models and numerical model were adopted to verify the proposed analytical model.Finally,the influence of the key parameters on the vertical load on jacked pipe were also discussed in detail.This work provides a meaningful reference for evaluating the vertical load on jacked pipe for design of pipe jacking.

大截面矩形顶管施工对既有管线影响研究

顶管施工会扰动邻近建筑物,危及工程安全。该文以苏州市城北路综合管廊元和塘段顶管工程为背景,通过ABAQUS有限元分析软件建立三维模型,研究顶管下穿地下管线施工对管周土及既有管线影响,并基于极限分析方法探讨了管线失稳模式。结果表明:大直径矩形顶管顶进方向的影响范围约为2倍顶管宽度,两侧的影响范围约为1倍顶管宽度,地下管线到顶管轴线的水平距离为0.5倍~1倍顶管宽度时,应注意管线受到的水平方向附加荷载是否会导致管线破坏;管线与顶管相对位置对管线破坏影响较为显著,越靠近顶管的管线破坏越严重,滑移线由顶管两侧经由管线向地面发展,破坏部位由管线顶部两侧延伸至底部;除受与顶管相对位置影响外,管线破坏模式还受矩形顶管形状影响,管线顶部及靠近顶管顶角区域破坏风险最大。

软土地层双洞口顶管接收井下沉力学特性研究

相较于常规沉井,顶管接收井几何形式的差异对结构受力、变形的影响规律尚不明确,亟待对此展开深入研究。以武汉市某排水顶管工程矩形接收井为依托,对沉井结构受力及下沉姿态开展现场监测,并利用数值模拟进行了对比验证和拓展研究。结果表明:预设顶管接收洞口引起的结构局部刚度降低,会导致结构在初沉阶段受弯效应增强,从而使接收洞口附近的内层钢筋压应力减小并使钢筋转向受拉状态,并且在下沉后期加剧该处钢筋应力变化幅度;因沉井外壁摩阻力增大而产生的附加应力叠加弯矩作用,使结构内、外层纵向钢筋沿井壁厚度方向的内力分布不均。对软土地层进行土体加固,有利于提高顶管接收井结构稳定性和顶管机头接收精度。

下穿通道施工全过程对既有地铁隧道变形的影响

为研究下穿通道施工全过程对邻近既有地铁隧道的变形影响,以郑州市金水路(西三环至东四环)项目东明路行人非机动车下穿通道工程为背景,采用有限元软件Midas GTS建立三维数值模型,分析顶管及基坑施工过程对既有地铁隧道的变形影响;总结了新建下穿通道施工全过程对邻近既有地铁隧道的水平位移和沉降变化特征,并将模拟值与工程监测数据进行对比分析,验证数值模型的可靠性。结果表明:下穿通道工程施工全过程中诱发地铁1号线隧道的最大水平位移为0.52 mm,最大竖向位移为2.12 mm,既有地铁隧道的水平位移及竖向位移最大值均满足控制标准。本文研究成果可为类似工程的设计、施工和监测提供一定的参考和借鉴。

基于非连续介质力学的多刀盘矩形顶管掘进性能分析

为探明多刀盘矩形顶管的掘进性能,基于非连续介质力学,运用离散元数值建模的手段,建立全尺寸的多刀盘矩形顶管掘进三维离散元模型。模型中考虑刀盘群切削、螺旋输送机排土等多种动态过程,分析刀盘组转动速度对顶管机掘进性能的影响。通过对比分析现场实测与数值计算的刀盘扭矩值,验证了数值模型的有效性与可靠性。研究结果表明,在刀盘群的旋转切削作用下,刀盘附近渣土颗粒的流动性优于土仓内渣土颗粒的流动性,除了靠近刀盘中心区域的渣土颗粒外,其他位置渣土颗粒流动性较好。后置刀盘组的切削作用有利于渣土从土仓向螺旋输送机流动,因此后置刀盘应尽可能靠近螺旋机入口位置布置。刀盘组中两侧刀盘承受的土压力略高于中心的刀盘,且作用在中心鱼尾刀具和辐条周围区域上的压力相对较高。在砂质粉土地层中,考虑到经济与环保效益,刀盘组转速建议控制在2 rpm左右。研究成果可为类似矩形顶管掘进工程的刀盘布置与掘进参数设置提供合理的参考与借鉴。