Temperature field model in surface grinding: a comparative assessment

Grinding is a crucial process in machining workpieces because it plays a vital role in achieving the desired precision and surface quality.However,a significant technical challenge in grinding is the potential increase in temperature due to high specific energy,which can lead to surface thermal damage.Therefore,ensuring control over the surface integrity of workpieces during grinding becomes a critical concern.This necessitates the development of temperature field models that consider various parameters,such as workpiece materials,grinding wheels,grinding parameters,cooling methods,and media,to guide industrial production.This study thoroughly analyzes and summarizes grinding temperature field models.First,the theory of the grinding temperature field is investigated,classifying it into traditional models based on a continuous belt heat source and those based on a discrete heat source,depending on whether the heat source is uniform and continuous.Through this examination,a more accurate grinding temperature model that closely aligns with practical grinding conditions is derived.Subsequently,various grinding thermal models are summarized,including models for the heat source distribution,energy distribution proportional coefficient,and convective heat transfer coefficient.Through comprehensive research,the most widely recognized,utilized,and accurate model for each category is identified.The application of these grinding thermal models is reviewed,shedding light on the governing laws that dictate the influence of the heat source distribution,heat distribution,and convective heat transfer in the grinding arc zone on the grinding temperature field.Finally,considering the current issues in the field of grinding temperature,potential future research directions are proposed.The aim of this study is to provide theoretical guidance and technical support for predicting workpiece temperature and improving surface integrity.

Development of EMC-based empirical model for estimating spatial distribution of pollutant loads and its application in rural areas of Korea

An integrated approach to easily calculate pollutant loads from agricultural watersheds is suggested and verified in this research. The basic concepts of this empirical tool were based on the assumption that variations in event mean concentrations（EMCs） of pollutants from a given agricultural watershed during rainstorms were only attributable to the rainfall pattern.Fifty one sets of EMC values were obtained from nine different watersheds located in the rural areas of Korea, and these data were used to develop predictive tools for the EMCs in rainfall runoff. The results of statistical tests of these formulas show that they are fairly good in predicting actual EMC values of some parameters, and useful in terms of calculating pollutant loads for any rainfall event time span such as daily, weekly, monthly, and yearly. This model was further checked in for its field applicability in a reservoir receiving stormwater after a cleanup of the sediments, covering 17 consecutive rainfall events from 1 July to 15 August in2007. Overall the predicted values matched the observed values, indicating the feasibility of this empirical tool as a simple and useful solution in evaluating timely distribution of nonpoint source pollution loads from small rural watersheds of Korea.