通过单轴压缩实验、径向压缩(巴西圆盘)实验和冷模模压实验建立了基于密度相关修正Drucker-Prager Cap (DPC)的Ti-6A1-4V粉末压制本构模型,利用ABAQUS有限元仿真软件的二次开发用户子程序USDFLD对该本构模型进行了模拟验证.综合考虑压...通过单轴压缩实验、径向压缩(巴西圆盘)实验和冷模模压实验建立了基于密度相关修正Drucker-Prager Cap (DPC)的Ti-6A1-4V粉末压制本构模型,利用ABAQUS有限元仿真软件的二次开发用户子程序USDFLD对该本构模型进行了模拟验证.综合考虑压制过程中实验装置变形对实验数据的影响,通过空压校正实验控制实验误差,建立了更加准确的修正DPC模型.结果表明:修正DPC本构模型可很好地应用于Ti-6Al-4V粉末压制过程的仿真模拟;当上模冲压力较小时(<50 MPa),模壁摩擦系数随上模冲压力的增加逐渐减小,当上模冲压力较大时(>50 MPa),模壁摩擦系数随上模冲压力的增加而基本趋于稳定.展开更多
Compaction process simulation and residual stress prediction of green PM compact were carried out with elasto-plastic 3D FEA based on the modified Drueker-Prager Cap model in Abaqus. The model parameters of the invest...Compaction process simulation and residual stress prediction of green PM compact were carried out with elasto-plastic 3D FEA based on the modified Drueker-Prager Cap model in Abaqus. The model parameters of the investigated powder Distaloy AE were determined as functions of relative density through typical mechanical property tests of powder. The model was implemented as a user subroutine USDFLD. Single sided compaction of a d20 ram^5 mm disk green compact of Distaloy AE was simulated, and the residual stress of the disk after ejection was predicted with FEA. The FEA results of the compaction process and the residual stress of the disk show good agreement with compaction experiments and X-ray diffraction measurements, which validates the model and its parameters. The results indicate that the compressive residual stresses exist mainly in a thin layer on the side surface, but the residual stresses are very small on the top and bottom surfaces.展开更多
In order to investigate the sand mold strength after the aeration sand filling-high pressure squeeze moldingprocess,a tree-dimentional(3D)numerical simulation was introduced.The commercial finite element method(FEM)so...In order to investigate the sand mold strength after the aeration sand filling-high pressure squeeze moldingprocess,a tree-dimentional(3D)numerical simulation was introduced.The commercial finite element method(FEM)software ABAQUScombined with a revised Drucker-Prager/Cap model was used to simulate the squeeze compaction process.Additionally,the sand bulk density after the aeration sand filling process was tested by a specially designed experiment,which divided the whole sand bulk in the molding chamber into5x9regions and it was used as the input to simulate the squeeze process.During the simulation process,the uniform modeling simulation and the patition modeling simulation methods were used a d the3D numercal simulation results were compared with correlative benchmark testings.From the3D numerica simulation results,it can be concluded that the uniform sand bulk density distribution can obtain a high quality sandmold and the revised Drncker-Pager/Cap model is suitable for handling the situation with the complex paaern.The3D numerical simulation results can predict well the sand mold strength distribution and can be used as guidelines for the production practice.展开更多
文摘通过单轴压缩实验、径向压缩(巴西圆盘)实验和冷模模压实验建立了基于密度相关修正Drucker-Prager Cap (DPC)的Ti-6A1-4V粉末压制本构模型,利用ABAQUS有限元仿真软件的二次开发用户子程序USDFLD对该本构模型进行了模拟验证.综合考虑压制过程中实验装置变形对实验数据的影响,通过空压校正实验控制实验误差,建立了更加准确的修正DPC模型.结果表明:修正DPC本构模型可很好地应用于Ti-6Al-4V粉末压制过程的仿真模拟;当上模冲压力较小时(<50 MPa),模壁摩擦系数随上模冲压力的增加逐渐减小,当上模冲压力较大时(>50 MPa),模壁摩擦系数随上模冲压力的增加而基本趋于稳定.
基金Project(2009ZX04004-031-04) supported by the National Science and Technology Major Project of the Ministry of Science and Technology of China
文摘Compaction process simulation and residual stress prediction of green PM compact were carried out with elasto-plastic 3D FEA based on the modified Drueker-Prager Cap model in Abaqus. The model parameters of the investigated powder Distaloy AE were determined as functions of relative density through typical mechanical property tests of powder. The model was implemented as a user subroutine USDFLD. Single sided compaction of a d20 ram^5 mm disk green compact of Distaloy AE was simulated, and the residual stress of the disk after ejection was predicted with FEA. The FEA results of the compaction process and the residual stress of the disk show good agreement with compaction experiments and X-ray diffraction measurements, which validates the model and its parameters. The results indicate that the compressive residual stresses exist mainly in a thin layer on the side surface, but the residual stresses are very small on the top and bottom surfaces.
基金The National Natural Science Foundation of China(No.51575304)the National Science and Technology Major Project of the Ministry of Science and Technology of China(No.2012ZX04012011)
文摘In order to investigate the sand mold strength after the aeration sand filling-high pressure squeeze moldingprocess,a tree-dimentional(3D)numerical simulation was introduced.The commercial finite element method(FEM)software ABAQUScombined with a revised Drucker-Prager/Cap model was used to simulate the squeeze compaction process.Additionally,the sand bulk density after the aeration sand filling process was tested by a specially designed experiment,which divided the whole sand bulk in the molding chamber into5x9regions and it was used as the input to simulate the squeeze process.During the simulation process,the uniform modeling simulation and the patition modeling simulation methods were used a d the3D numercal simulation results were compared with correlative benchmark testings.From the3D numerica simulation results,it can be concluded that the uniform sand bulk density distribution can obtain a high quality sandmold and the revised Drncker-Pager/Cap model is suitable for handling the situation with the complex paaern.The3D numerical simulation results can predict well the sand mold strength distribution and can be used as guidelines for the production practice.
