The mode of load and deformation of directional drilling string and the expression of trigonometric series of deflection equation are established by means of elastic deformation energy and of the vertical and horizont...The mode of load and deformation of directional drilling string and the expression of trigonometric series of deflection equation are established by means of elastic deformation energy and of the vertical and horizontal bending. A calculation formula for natural frequency of horizontal resonance and rotational speed is derived based on the calculation method by Ritz, with which analysis is made for the cause and affecting factors of the excessive abrasion of heavy-weight drill pipe in high-angle holes so as to provide reference and basis for rational selection of drilling parameters and drilling tools in the future high-angle directional drilling.展开更多
A finite element method (FEM) procedure was developed in order to simulatethe quenching process for drilling pipe (DP). The calculating model was based ontime-temperature-transformation (TTT) diagrams, and incorporate...A finite element method (FEM) procedure was developed in order to simulatethe quenching process for drilling pipe (DP). The calculating model was based ontime-temperature-transformation (TTT) diagrams, and incorporated with material properties dependenton temperature. The procedure was used to calculate the temperature-time histories, describe thephase transformations of atomizing spray quenching for DP in the welding zone, and predict thehardness distribution in radius direction after quenching in the zone. The calculated results metwell with that of experiments. It was easy to determine the parameters such as volume and pressureof the cooling water and compressed gas by use of the numerical calculation and experiments, becausethe value of convection coefficient was decided greatly by the mixture of the cooling water andcompressed gas. Moreover, the simulating results were helpful not only to design the quenchingequipment, but also to optimize the quenching process for DP's welding zone.展开更多
Drill pipe products are the most critical service requirement,the highest performance requirement and the highest quality reliability OCTG products.Through the continuous research on steelmaking,upset, heart treatment...Drill pipe products are the most critical service requirement,the highest performance requirement and the highest quality reliability OCTG products.Through the continuous research on steelmaking,upset, heart treatment,straightening and friction welding,Baosteel improves the key technical parameters which affect the quality of drill pipe,such as material purity,Miu of internal upset transition area,toughness and straightness.Baosteel drill pipe products have met the demanding requirement of drilling operations.By BRP dephosphorization and LF desulfurization,the P,S content of Baosteel drill pipe is very low.The S content of S-135 drill pipe can be controlled in less than 10ppm.Baosteel designs a new closed-loop control system of upset end induction heating system.The system use temperature measurement inside the oven and closed-loop control.The temperature accuracy of the system can be guaranteed within the±15℃to get a stable upset quality.The upsetting process of the drill pipe is optimized by using patented technology and made the Miu from 100 mm to 140 mm.This make a substantial increase in fatigue life of the drill pipe.To improve the impact toughness of the drill pipe body,the drill pipe body material is changed from Cr-Ni-Mo system to Cr-Mo-V system and the heat treatment is changed from oil quenching to water quenching.To improve the impact toughness of the tool joint,the tool joint furnace is upgraded to improve heating capacity.To improve the impact toughness of the weld zone,a new fuzzy control system of weld zone heat treatment is developed.The temperature accuracy of the system can be guaranteed within the±5℃to get a stable heat treatment quality.A new drill pipe straightness automatic detection devices and self-learning method of straightening are developed to achieve automated straightening.A welding process with high speed,single-stage pressure and high forging force is applied to inertia friction welding.A welding process with low speed,three-stage pressure and low forging force is applied to continous friction welding.展开更多
The corrosion mechanism of the S135 drill pipes was investigated through observation of the corrosion morphology and analysis of the corrosion products by scanning electronic microscope ( SEM), energy dispersive spe...The corrosion mechanism of the S135 drill pipes was investigated through observation of the corrosion morphology and analysis of the corrosion products by scanning electronic microscope ( SEM), energy dispersive spectrum (EDS) and X-ray diffraction (XRD). The results show that the localized corrosion on the outer surface of the drill pipes was caused by oxygen corrosion due to the action of retained slurry. Cl - contained in slurry accelerated the corrosion and promoted the development of corrosion pits. Suggestions for mitigating or preventing such corrosion of the drill pipes are proposed based on the research results.展开更多
Detailed information is provided for the design and construction of nitrogen drilling in a coal seam.Two prototype wells are considered.The Guo model is used to calculate the required minimum gas injection rate,while ...Detailed information is provided for the design and construction of nitrogen drilling in a coal seam.Two prototype wells are considered.The Guo model is used to calculate the required minimum gas injection rate,while the Finnie,Sommerfeld,and Tulsa models are exploited to estimate the ensuing erosion occurring in pipe strings.The calculated minimum gas injection rates are 67.4 m^(3)/min(with water)and 49.4 m^(3)/min(without water),and the actual field of use is 90–120 m^(3)/min.The difference between the calculated injection pressure and the field value is 6.5%–15.2%(formation with water)and 0.65%–7.32%(formation without water).The results show that the Guo model can more precisely represent the situation of the no water formation in the nitrogen drilling of a coal seam.The Finnie,Sommerfeld,and Tulsa models have different sensitivities to cutting densities,particle size,impact velocity and angle,and pipe string hardness.展开更多
In high sour gas reservoir drilling process, it happens occasionally that high-strength drill pipe suffers brittle fracture failure due to stress corrosion cracking, and poses serious hazard to drilling safety. To sol...In high sour gas reservoir drilling process, it happens occasionally that high-strength drill pipe suffers brittle fracture failure due to stress corrosion cracking, and poses serious hazard to drilling safety. To solve this problem, this paper studied the stress corrosion cracking mechanism and infl uencing factors of highstrength drill pipe in sour environment with hydrogen permeation experiments and tensile tests. We simulated practical conditions in laboratory and evaluated the stress corrosion cracking performance of the high-strength drill pipe under conditions of high stress level. For the problems occurring in use of high-strength drill pipe on site, the paper proposed a technical measure for slower stress corrosion cracking.展开更多
Many locations with concentrated hydrates at vents have confirmed the presence of abundant thermogenic gas in the middle of the Qiongdongnan Basin(QDNB).However,the impact of deep structures on gasbearing fluids migra...Many locations with concentrated hydrates at vents have confirmed the presence of abundant thermogenic gas in the middle of the Qiongdongnan Basin(QDNB).However,the impact of deep structures on gasbearing fluids migration and gas hydrates distribution in tectonically inactive regions is still unclear.In this study,the authors apply high-resolution 3D seismic and logging while drilling(LWD)data from the middle of the QDNB to investigate the influence of deep-large faults on gas chimneys and preferred gasescape pipes.The findings reveal the following:(1)Two significant deep-large faults,F1 and F2,developed on the edge of the Songnan Low Uplift,control the dominant migration of thermogenic hydrocarbons and determine the initial locations of gas chimneys.(2)The formation of gas chimneys is likely related to fault activation and reactivation.Gas chimney 1 is primarily arises from convergent fluid migration resulting from the intersection of the two faults,while the gas chimney 2 benefits from a steeper fault plane and shorter migration distance of fault F2.(3)Most gas-escape pipes are situated near the apex of the two faults.Their reactivations facilitate free gas flow into the GHSZ and contribute to the formation of fracture‐filling hydrates.展开更多
文摘The mode of load and deformation of directional drilling string and the expression of trigonometric series of deflection equation are established by means of elastic deformation energy and of the vertical and horizontal bending. A calculation formula for natural frequency of horizontal resonance and rotational speed is derived based on the calculation method by Ritz, with which analysis is made for the cause and affecting factors of the excessive abrasion of heavy-weight drill pipe in high-angle holes so as to provide reference and basis for rational selection of drilling parameters and drilling tools in the future high-angle directional drilling.
文摘A finite element method (FEM) procedure was developed in order to simulatethe quenching process for drilling pipe (DP). The calculating model was based ontime-temperature-transformation (TTT) diagrams, and incorporated with material properties dependenton temperature. The procedure was used to calculate the temperature-time histories, describe thephase transformations of atomizing spray quenching for DP in the welding zone, and predict thehardness distribution in radius direction after quenching in the zone. The calculated results metwell with that of experiments. It was easy to determine the parameters such as volume and pressureof the cooling water and compressed gas by use of the numerical calculation and experiments, becausethe value of convection coefficient was decided greatly by the mixture of the cooling water andcompressed gas. Moreover, the simulating results were helpful not only to design the quenchingequipment, but also to optimize the quenching process for DP's welding zone.
文摘Drill pipe products are the most critical service requirement,the highest performance requirement and the highest quality reliability OCTG products.Through the continuous research on steelmaking,upset, heart treatment,straightening and friction welding,Baosteel improves the key technical parameters which affect the quality of drill pipe,such as material purity,Miu of internal upset transition area,toughness and straightness.Baosteel drill pipe products have met the demanding requirement of drilling operations.By BRP dephosphorization and LF desulfurization,the P,S content of Baosteel drill pipe is very low.The S content of S-135 drill pipe can be controlled in less than 10ppm.Baosteel designs a new closed-loop control system of upset end induction heating system.The system use temperature measurement inside the oven and closed-loop control.The temperature accuracy of the system can be guaranteed within the±15℃to get a stable upset quality.The upsetting process of the drill pipe is optimized by using patented technology and made the Miu from 100 mm to 140 mm.This make a substantial increase in fatigue life of the drill pipe.To improve the impact toughness of the drill pipe body,the drill pipe body material is changed from Cr-Ni-Mo system to Cr-Mo-V system and the heat treatment is changed from oil quenching to water quenching.To improve the impact toughness of the tool joint,the tool joint furnace is upgraded to improve heating capacity.To improve the impact toughness of the weld zone,a new fuzzy control system of weld zone heat treatment is developed.The temperature accuracy of the system can be guaranteed within the±5℃to get a stable heat treatment quality.A new drill pipe straightness automatic detection devices and self-learning method of straightening are developed to achieve automated straightening.A welding process with high speed,single-stage pressure and high forging force is applied to inertia friction welding.A welding process with low speed,three-stage pressure and low forging force is applied to continous friction welding.
文摘The corrosion mechanism of the S135 drill pipes was investigated through observation of the corrosion morphology and analysis of the corrosion products by scanning electronic microscope ( SEM), energy dispersive spectrum (EDS) and X-ray diffraction (XRD). The results show that the localized corrosion on the outer surface of the drill pipes was caused by oxygen corrosion due to the action of retained slurry. Cl - contained in slurry accelerated the corrosion and promoted the development of corrosion pits. Suggestions for mitigating or preventing such corrosion of the drill pipes are proposed based on the research results.
基金National Science and Technology Major Special Project,2016ZX05044CBM Development Technology and Pilot Test in East Yunnan and Western Guizhou.
文摘Detailed information is provided for the design and construction of nitrogen drilling in a coal seam.Two prototype wells are considered.The Guo model is used to calculate the required minimum gas injection rate,while the Finnie,Sommerfeld,and Tulsa models are exploited to estimate the ensuing erosion occurring in pipe strings.The calculated minimum gas injection rates are 67.4 m^(3)/min(with water)and 49.4 m^(3)/min(without water),and the actual field of use is 90–120 m^(3)/min.The difference between the calculated injection pressure and the field value is 6.5%–15.2%(formation with water)and 0.65%–7.32%(formation without water).The results show that the Guo model can more precisely represent the situation of the no water formation in the nitrogen drilling of a coal seam.The Finnie,Sommerfeld,and Tulsa models have different sensitivities to cutting densities,particle size,impact velocity and angle,and pipe string hardness.
基金Funded by the Program for National Science Fund for Distinguished Young Scholars of China(No.51125019)the National Natural Science Foundation of China(Nos.50904050,51244007)+2 种基金the Basic Projects of Sichuan Province(2011JY0106)the Department of Education Science and Technology Innovation Team Program of Sichuan Province(13TD0026)the Sichuan Distinguished Youth Fund(2013JQ0037)
文摘In high sour gas reservoir drilling process, it happens occasionally that high-strength drill pipe suffers brittle fracture failure due to stress corrosion cracking, and poses serious hazard to drilling safety. To solve this problem, this paper studied the stress corrosion cracking mechanism and infl uencing factors of highstrength drill pipe in sour environment with hydrogen permeation experiments and tensile tests. We simulated practical conditions in laboratory and evaluated the stress corrosion cracking performance of the high-strength drill pipe under conditions of high stress level. For the problems occurring in use of high-strength drill pipe on site, the paper proposed a technical measure for slower stress corrosion cracking.
基金supported by the National Natural Science Foundation of China(42376221,42276083)Director Research Fund Project of Guangzhou Marine Geological Survey(2023GMGSJZJJ00030)+2 种基金National Key Research and Development Program of China(2021YFC2800901)Guangdong Major Project of Basic and Applied Basic Research(2020B030103003)the project of the China Geological Survey(DD20230064).
文摘Many locations with concentrated hydrates at vents have confirmed the presence of abundant thermogenic gas in the middle of the Qiongdongnan Basin(QDNB).However,the impact of deep structures on gasbearing fluids migration and gas hydrates distribution in tectonically inactive regions is still unclear.In this study,the authors apply high-resolution 3D seismic and logging while drilling(LWD)data from the middle of the QDNB to investigate the influence of deep-large faults on gas chimneys and preferred gasescape pipes.The findings reveal the following:(1)Two significant deep-large faults,F1 and F2,developed on the edge of the Songnan Low Uplift,control the dominant migration of thermogenic hydrocarbons and determine the initial locations of gas chimneys.(2)The formation of gas chimneys is likely related to fault activation and reactivation.Gas chimney 1 is primarily arises from convergent fluid migration resulting from the intersection of the two faults,while the gas chimney 2 benefits from a steeper fault plane and shorter migration distance of fault F2.(3)Most gas-escape pipes are situated near the apex of the two faults.Their reactivations facilitate free gas flow into the GHSZ and contribute to the formation of fracture‐filling hydrates.