Performance analysis of deep borehole heat exchangers for decarbonization of heating systems

Meeting the climate change mitigation targets will require a substantial shift from fossil to clean fuels in the heating sector.Heat pumps with deep borehole exchangers are a promising solution to reduce emissions.Here the thermal behavior of deep borehole exchangers(DBHEs)ranging from 1 to 2 km was analyzed for various heat flow profiles.A strong correlation between thermal energy extraction and power output from DBHEs was found,also influenced by the heating profile employed.Longer operating time over the year typically resulted in higher energy production,while shorter one yielded higher average thermal power output,highlighting the importance of the choice of heating strategy and system design for optimal performance of DBHEs.Short breaks in operation for regenerating the borehole,for example,with waste heat,proved to be favorable for the performance yielding an overall heat output close to the same as with continuous extraction of heat.The results demonstrate the usefulness of deep boreholes for dense urban areas with less available space.As the heat production from a single DBHE in Finnish conditions ranges from half up to even a few GWh a year,the technology is best suitable for larger heat loads.

Simulation and Optimization of the Fluid Solidification Process in Brazed Plate Heat Exchangers

When a brazed plate heat exchanger is used as an evaporator,the working mass in the channel may undergo soli-dification,thereby hindering the refrigeration cycle.In this study the liquid solidification process and its optimi-zation in a brazed plate heat exchanger are investigated numerically for different inlet velocities;moreover,different levels of corrugation are considered.The results indicate that solidificationfirst occurs around the con-tacts,followed by the area behind the contacts.It is also shown that deadflow zones exist in the sharp areas and such areas are prone to liquid solidification.After optimization,the solidification area attains its smallest value when a corrugation spacingλ=4.2 mm is considered.

Analysis of secondary flow in shell-side channel of trisection helix heat exchangers

The flow characteristics of shell-side fluid in the tube-and-shell heat exchangers with trisection helical baffles with 35° inclined angles are numerically analyzed. The secondary flow distribution of the fluid in the shell-side channel is focused on. The results on meridian planes indicate that in the shell-side channel, the center part of fluid has an outward tendency because of the centrifugal force, and the peripheral region fluid has an inward tendency under the centripetal force. So in a spiral cycle, the fluid is divided into the upper and lower beams of streamlines, at the same time the Dean vortices are formed near the left baffle, and then the fluid turns to centripetal flow near the right baffle. Finally the two beams of streamlines merge in the main flow. The results of a number of parallel slices between two parallel baffles with the same sector in a swirl cycle also show the existence of the secondary flow and some backward flows at the V-gaps of the adjacent baffles. The secondary flows have a positive effect on mixing fluid by promoting the momentum and mass exchange between fluid particles near the tube wall and in the main stream, and thus they will enhance the heat transfer of the helix heat exchanger.

Performance comparison of heat exchangers using sextant/trisection helical baffles and segmental ones

The shell side flow fields of both sextant and trisection helical baffle heat exchangers are presented on meridian and multilayer hexagon slices.It verifies that the performance of sextant schemes is better than those of the other kinds of helical baffle heat exchangers.The main mechanisms are due to the restricted leakage flow in the minimized gaps with increased baffle number and by one row of tubes dampen the leakage flow in the circumferential overlapped area of the adjacent helical baffles.The performance features were simulated on two different angled sextant helical heat exchangers and each compared with two trisection ones of either identical helical pitch or identical incline angle.The results verified that the performances of helical heat exchangers are mainly determined by the helical pitch rather than the baffle incline angle.The average values of comprehensive index hoΔpo-1/3 of the trisection helical schemes T-24.1°and T-29.7°are correspondingly 3.47%and 3.34%lower than those of the sextant ones X-20°and X-25°with identical helical pitches.The comparison results show that the average values of shell side h.t.c.hoand comprehensive index hoΔpo-1/3 of the optimal dual helix sextant scheme DX30°are respectively 7.22%and 23.56%higher than those of the segment scheme S100.

Study of Sorption Properties of Anion Exchangers with Long-Chained Cross-Linking Agents for Tungsten Hydrometallurgy

The macroporous anion exchangers with long-chained cross-linking agents were investigated for the tungsten recovery from salt solutions.The physical-chemical characteristics of these sorbents were studied by means of sorption-desorption experiment aswell as electron and IR-spectroscopy.The anion exchangers on the basis of macroporous copolymers of methylacrylate and divinyl-ester of diethyleneglycol or tetravinyl-ester of pentaerythritol possess the exchange capacity to tungsten 2--5 times greater than the porous anion exchangers on the basis of styrene and divinylbenzene,therefore they can be used for selective tungsten recovery from comulex salt solutions.

Experimental study on thermal resistance of fouling in heat exchangers of sewage source heat pumps

To investigate the formation of fouling in sewage heat exchangers, a model of thermal resistance with time is developed based on the experiments in a practical engineering site. And this model is asymptotic exponential function. According to the characteristic of sewage heat exchangers, the effective thermal resistance and effective coefficient of heat transmission during the formation of fouling are defined. A model for pressure loss of fouling of asymptotic distribution is presented based on the model of thermal resistance of fouling. And the maximum absolute margin of error of the fouling thermal resistance is smaller than the typical allowable error range. The maximum relative error of the heat transfer coefficient is 12%. These can meet the requirements of engineering. The resuhs of experiments provide a basis for further study and application of swage heat exchangers.

Experimental Investigation of Two-Phase Flow Maldistribution in Plate Heat Exchangers

After conducting a critical survey of the different categories of existing heat exchangers,the results of several experiments about the behaviour of a two-phase current in an open channel are reported.The results confirm the complexity of the problems induced in heat exchangers by flow maldistribution,especially when two-phase flows are considered in multi-channel systems.It is shown that severe misalignment of heat exchangers can lead to a loss of economic performance of more than 25%.Improper distribution of fluid flow causes longer fluid coils to form,and the liquid cochlea can eventually occupy a large space,thereby reducing heat transfer and disrupting the considered biphasic system.The use of a small diameter distribution pipe with properly spaced outlet holes seems to be a promising approach to fix many of these issues.It is found that the current distribution in the channels,in addition to the header pressure distribution,also depends on factors such as the geometry and the initial flow regime in the header.

Performance Assessment of Heat Exchangers for Process Heat Integration

Pinch Analysis is an attractive solution for reduction of thermal energy costs in thermo-chemical industries.In this approach,maximum internally recoverable heat is determined and a heat exchange network is designed to meet the recovery targets.The thermal performance of a heat exchanger over its lifetime is however a concern to industries.Thermal performance of a heat exchanger is affected by many factors which include the physical prop-erties of the shell and tube materials,and the chemical properties of the heat transferfluid.In this study,thermal performance of shell and tube heat exchangers designed to meet heat recovery targets in a Pinch Analysis study is simulated.The aim of this paper is to present predictions of thermal performances of shell and tube heat exchan-gers with different heat transferfluids and geometries as they undergo fouling degradation.Engineering approaches based on thermodynamic analysis,heat balance and Kern Design equations,as well as what-if simu-lation modeling are used in this work.Shell and tube heat exchangers were designed to meet internal heat recov-ery targets for three process plants,A,B and C.These targets were published in a separate paper.The effects of degradation of the tubes-due to incremental growth of fouling resistance-on thermal performance of the exchan-ger were simulated using Visual Basic Analysis(VBA).Overall,it was found that growth in fouling reduces ther-mal efficiency of shell and tube heat exchangers with an exponential relationship.An increase of 100%of fouling resistance leads to an average reduction of 0.37%heat transfer.Higher values of logarithmic mean temperature difference(LMTD)and higher ratios of external diameter to internal diameter of the exchanger tubes amplify the effect of fouling growth on thermal performance of the exchangers.The results of this work can be applied in pinch analysis,during design of heat exchangers to meet the internal heat recovery targets,especially in predicting how fouling growth can affect these targets.This can also be useful in helping operators of shell and tube heat exchangers to determine cleaning intervals of the exchangers to avoid heat transfer loss.

A Survey on a Heat Exchangers Network to Decrease Energy Consumption by Using Pinch Technology

There are several ways to increase the efficiency of energy consumption and to decrease energy consumption. In this paper. the application of pinch technology in analysis of the heat exchangers network （HEN） in order to reduce the energy consumption in a thermal system is studied. Therefore, in this grass root design, the optimum value of △Tmin, is obtained about 10℃and area efficiency （a） is 0.95. The author also depicted the grid diagram and driving force plot for additional analysis. In order to increase the amount of energy saving, heat transfer from above to below the pinch point in the diagnosis stage is verified for all options including re-sequencing, re-piping, add heat exchanger and splitting of the flows. Results show that this network has a low potential of retrofit to decrease the energy consumption, which pinch principles are planned to optimize energy consumption of the unit. Regarding the results of pinch analysis, it is suggested that in order to reduce the energy consumption, no alternative changes in the heat exchangers network of the unit is required. The acquired results show that the constancy of network is completely confirmed by the high area efficiency infirmity of the heat exchanger to pass the pinch point and from of deriving force plot.

Application of Technology of Additive Manufacturing in Radiators and Heat Exchangers

Radiators and heat exchangers play a key role in the long-term and stable operation of the equipment. The emergence of additive manufacturing technology has released the freedom of design, enabling many innovative structures of radiators and heat exchangers to be manufactured. The paper reviews the application of additive manufacturing in new radiators and heat exchangers. The technology of additive manufacturing boosts the development of new radiators and heat exchangers, which improves heat dissipation performance and heat exchange efficiency. This paper will provide a new idea and method for the development of radiators and heat exchangers via the application of additive manufacturing.

Adsorption of Ce(Ⅳ) Anionic Nitrato Complexes onto Anion Exchangers and Its Application for Ce(Ⅳ) Separation from Rare Earths(Ⅲ)

Ce （Ⅳ） nitrato complexes were adsorbed on two anion exchangers based on polyvinyl pyridine （PVP） and quatemized PVP incorporated into porous silica matrix. The effect of nitric acid concentration （0.5～6 mol·L^-1） and temperature （278 ～318 K） on Ce（ Ⅳ ） sorption efficiency was investigated. Sorption increased with increasing nitric acid concentration, indicating that [Ce（NO3）6]^2- complex is the main adsorbed Ce（Ⅳ） species. Oxidation of sorbents by adsorbed Ce （ Ⅳ ） species resulting in Ce （ Ⅲ ） release to the solution was observed. Pyridine based anion exchangers exhibited higher oxidation stability compared to the commercial strong base anion exchanger. Ce（ Ⅳ ） reduction was temperature dependent and obeyed pseudo-first-order reaction kinetics. Column separation of Ce （ Ⅳ ） from La （ Ⅲ ） and Y （ Ⅲ ） was carried out from 6 mol·L^-1 nitric acid with PVP based anion exchanger. Reasonable Ce （Ⅳ） breakthrough capacity （0.7 mol·kg^-1 PVP） was achieved. No remarkable decrease of capacity was observed within 3 consequent runs. In contrast, Ce （Ⅲ） leakage due to reduction decreased and breakthrough capacity slightly increased. This effect was more pronounced with increasing temperature. Regeneration with 0.1 mol·L^- 1 nitric acid was successful （recovery 100% ± 4% ） and Ce solution of high purity （ 〉 99.97% ） with respect to La and Y content was gained.

Simulated Annealing Approach to the Optimal Synthesis of Distillation Column with Intermediate Heat Exchangers

This article presents a simulated annealing-based approach to the optimal synthesis of distillation column considering intermediate heat exchangers arrangements. T-he number of intermediate condensers and/or intermediate reboilers, the placement locations, the.operating pressure of column, and the heat duties of intermediate heat exchangers are treated as optimization variables. A novel coding procedure making use of an integer number series is proposed to represent and manipulate the structure of system and a stage-to-stage method is used for column design and cost calculation. With the representation procedure, the synthesis problem is formulated as a mixed integer nonlinear programming （MINLP） problem, which can then be solved with an improved simulated annealing algorithm. Two examples are illustrated to show the effectiveness of the suggested approach.

Distribution performance of gas–liquid mixture in the shell side of spiral-wound heat exchangers

The non-uniformity of gas–liquid mixture is a critical issue which leads to the heat transfer deterioration of spiralwound heat exchangers(SWHEs).Two-phase mass flow rate and the content of gas are important parameters as well as structural parameters which have prominent influences on flow distribution uniformity of SWHE shell side.In order to investigate the influences of these parameters,an experimental test system was built using water and air as mediums and a novel distributor named"tubes distributor"was designed.The effects of mass flow rate and the content of gas on two-phase distribution performance were analyzed,where the mass flow rate ranged from 28.4 to 171.9 kg·h-1 and the content of gas changed from 0.2 to 0.8,respectively.The results showed that the mixture mass flow rate considerably influenced the liquid distribution than that of gas phase and the larger mass flow rate exhibited the better distribution uniformity of two-phase flow.It was also found that the tubes distributor had the better two-phase uniformity when the content of gas was around 0.4.Tube diameter played an important role in the distribution of gas phase and slit width was more significant for the uniformity of liquid phase.

Effects of Shape and Quantity of Helical Baffle on the Shell-side Heat Transfer and Flow Performance of Heat Exchangers

Shape and quantity of helical baffles have great impact on the shell-side performance of helical baffled heat exchangers （HBHE）. In this work, three physical models of HBHE with baffles of different shape （trisection, quadrant and sextant sector） were investigated. Numerical simulations were performed on HBHE at three helix an- gles （10°, 25° and 40°） by the software ANSYS CFX. Analyses of numerical results indicate that the sextant HBHE shows relatively better fluid flow performance because the leakage flow in the triangle area is evidently reduced and the fluid streamline appears much closer to an ideal spiral flow, while the trisection and quadrant HBHE show more scattered and disordered streamline distributions. The convective heat transfer coefficient and pressure drop in three types of HBHE were presented. Further investigations on the shell side performance with different helical baf- fles were implemented by the field synergy theory. Both theoretical and numerical analyses gave support on the re- lations between helical baffle shape and shell-side performance. This paper may provide useful reference for the selection of baffle shade and auantitv in HBHE.

Experimental Research on Flow Maldistribution in Plate-Fin Heat Exchangers

The flow maldistribution and the effect of different inlet configuration on the flow distribution in platefin heat exchangers were studied experimentally. It is found that the flow maldistribution is serious because of the defects of inlet configurations, while the inlet configuration and Reynolds number are the main factors affecting the flow distribution. The improved inlet configurations, which are the header with a two-stage distributing configuration and the guide vane with a fluid complementary cavity were proposed and tested in this paper. The experimental results show that the improved inlet configurations can effectively improve the performance of flow distribution in heat exchangers.

Synthesis of Heat Exchanger Network Considering Multipass Exchangers

Many methods have been proposed for synthesis of heat exchanger networks in recent years, most of which consider single pass exchangers. In this study some evolutionary rules have been proposed for synthesis of multipass exchanger networks. The method is based on the heuristic that optimal networks should feature maximum energy recovery and have the minimum number of shells. The effectiveness of the developed evolutionary rules is demonstrated through some literature examples.

The Current Situation of the Study on Twisted Tape Inserts in Pipe Exchangers

Heat transfer enhancement is used in many applications including heat exchangers, air conditioning, and refrigeration systems; hence many researchers have conducted experimental and numerical researches on heat transfer enhancement and have developed various techniques and methods. As a passive heat transfer technique, twisted tapes are widely used in various industries for their cost savings, lower maintenance requirements and the fact that they are easily set up. This paper introduces the principle of heat transfer enhancement of twisted tapes and reviews some of the experimental works done by researchers on this technique in recent years. The variously modified twisted tape inserts are widely researched and used to enhance heat transfer efficiency for heat exchangers. Twisted tapes perform better in low Re conditions and in square tubes. However, they could also cause higher pressure drops. Twisted tapes have great potential and profound implications if they can be used in traditional heat exchangers. Besides this, some correlations between the Nusselt number and friction factors are presented in this paper.

Investigation of Polyacrylate Anion-Exchangers for Separation of Rare Earth Element Complexes with EDTA

The rare earth complexes with EDTA, Ln(edta), show an unusual sequence of affinity for the anion exchangers. The sorption and chromatographic separation of Y 3+ for Nd 3+ complexes with EDTA was studied by using the strongly basic gel and macroporous polyacrylate anion exchangers, Amberlite IRA 458 and Amberlite 958, and the weakly basic gel polyacrylate anion exchanger, Amberlite IRA 68. The investigations on sorption and separation of rare earth complexes with EDTA on the polyacrylate anion exchangers applied mainly in the environment protection so far indicate that they can be applied in anionexchange separation of lanthanide complexes with aminopolycarboxylic acids. It was shown that the weakly basic polyacrylate gel anion exchanger Amberlite IRA 68 is the most effective in purification of Y 3+ from Nd 3+ in comparison with the strongly basic anion exchangers of this type.

Comparison of heat transfer performances of helix baffled heat exchangers with different baffle configurations

Numerical simulations were performed on flow and heat transfer performances of heat exchangers having six helical baffles of different baffle shapes and assembly configurations, i.e., two trisection baffle schemes, two quadrant baffle schemes, and two continuous helical baffle schemes. The temperature contour or the pressure contour and velocity contour plots with superimposed velocity vectors on meridian, transverse and unfolded concentric hexagonal slices are presented to obtain a full angular view. For the six helix baffled heat exchangers,the different patterns of the single vortex secondary flow and the shortcut leakage flow were depicted as well as the heat transfer properties were compared. The results show that the optimum scheme among the six configurations is a circumferential overlap trisection helix baffled heat exchanger with a baffle incline angle of 20°(20°TCO) scheme with an anti-shortcut baffle structure, which exhibits the second highest pressure dropΔpo, the highest overall heat transfer coefficient K, shell-side heat transfer coefficient hoand shell-side average comprehensive index ho/Δpo.

CFD-Based Simulation and Analysis of Hydrothermal Aspects in Solar Channel Heat Exchangers with Various Designed Vortex Generators

The hydrothermal behavior of air inside a solar channel heat exchanger equipped with various shaped ribs is analyzed numerically.The bottom wall of the exchanger is kept adiabatic,while a constant value of the temperature is set at the upper wall.The duct is equipped with a flat rectangular fin on the upper wall and an upstream V-shaped baffle on the lower wall.Furthermore,five hot wall-attached rib shapes are considered:trapezoidal,square,triangular pointing upstream(type Ⅰ),triangular pointing downstream(type Ⅱ),and equilateral-triangular(type Ⅲ)cross sections.Effects of the flow rates are also inspected for various Reynolds numbers in the turbulent regime(1.2×10^(4)-3.2×10^(4)).The highest performance(η)value is given for the Ⅱ-triangular rib case in all Re values,while the square-shaped ribs show a significant decrease in the η along the achieved Re range.The η value at Remax is 2.567 for the Ⅱ-triangular roughness case.Compared with the other simulated cases,this performance is decreased by about 3.768%in the case of Ⅰ-triangular ribs,15.249% in the case of Ⅲ-triangular ribs,20.802% in the case of trapezoidal ribs,while 27.541% in the case of square ribs,at the same Remax.Also,a comparison ismade with air-heat exchangers that have non-rough walls and contain cross-shaped VGs presented previously,in order to highlight the effectiveness of the rough surface presence in the baffled and finned channels.The obtained results indicated that the triangular-shaped rib(type Ⅱ)has the most significant hydrothermal behavior than the other cases.This indicates the necessity of roughness heat transfer surfaces for finned and baffled channels to improve significantly the performance of the air-heat exchangers they contain.