Under the condition of the market competition becom in g more and more drastic, the demands of market take on some new features such as individuation, diversification, small batch, unstableness and quick delivery et c...Under the condition of the market competition becom in g more and more drastic, the demands of market take on some new features such as individuation, diversification, small batch, unstableness and quick delivery et c. The Make-to-Stock mode is usually adopted by many enterprises to improve th e balance and stableness of production process. In such enterprises, order batch , production batch and sales batch are the important factors, which affect the s atisfaction of clients, efficiency and benefit of the enterprise. It takes purch ase, production and sales into account respectively when optimizing product batc h in traditional way. However, it ignored the influences of relations between ea ch links of whole system. It is assumed that the consumption and market demand a re continuous process whereas the factual demands are batched when economic batc h is determined. So there exist some deviations between the economic batch deter mined by traditional way and that by integral optimization. Through the integral analysis of Logistics in the production system, we know that from materials are purchased, then manufactured, finally sold, the material changed in appearance and value, it still exist in different links of production system. The amount of materials occupied varies just in different status, from stock status to produc tion status, then to waiting-be-sold status, there is not any substantial chan ge in quantity until they are sold. So we must comprehensively analyze the relat ions among each link based on integral production system, to optimize the materi al batch and cut short production cycle in order to optimize the whole system. In this paper, the production system is taken as a global entity, and in which m aterials variation law and their relations of each link are analyzed; To optimiz e the whole materials flow, a new model of multi-product systems’ economic orde r batch, economic production batch and optimal sale lot multi-product syste ms’ is developed which based on the limit of capitals and stock area.展开更多
A mathematical model to determine the optimal production lot size for a deteriorating production system under an extended product inspection policy is developed. The last-K product inspection policy is considered so t...A mathematical model to determine the optimal production lot size for a deteriorating production system under an extended product inspection policy is developed. The last-K product inspection policy is considered so that the nonconforming items can be reduced, under which the last K products in a production lot are inspected and the nonconforming items from those inspected are reworked. Consider that the products produced towards the end of a production lot are more likely to be nonconforming, is proposed an extended product inspection policy for a deteriorating production system. That is, in a production lot, product inspections are performed among the middle K1 items and after inspections, all of the last K2 products are directly reworked without inspections. Our objective here is the joint optimization of the production lot size and the corresponding extended inspection policy such that the expected total cost per unit time is minimized. Since there is no closed form expression for our optimal policy, the existence for the optimal production inspection policy and an upper bound for the optimal lot size are obtained. Furthermore, an efficient solution procedure is provided to search for the optimal policy. Finally, numerical examples are given to illustrate the proposed model and indicate that the expected total cost per unit time of our product inspection model is less than that of the last-K inspection policy.展开更多
In Chen and Liu’s optimum profit model with a traditional production system,they did not consider the effect of product quality on the customer’s demand order quantity,and also ignored the used cost of customers for...In Chen and Liu’s optimum profit model with a traditional production system,they did not consider the effect of product quality on the customer’s demand order quantity,and also ignored the used cost of customers for product.In fact,the customer’s demand quantity is always seriously related to product quality.Hence,in the present paper,we modify Chen and Liu’s model to address the determination of the optimal process parameters by employing the idea of quality loss and single sampling rectifying inspection plan.Assuming that the quality characteristic of the product is normally distributed,Taguchi’s symmetric quadratic quality loss function is applied in evaluating the product quality.Three decision variables,i.e.,the mean of the process characteristic,the production run length of the product and the retailer’s order quantity,are jointly determined in our modified model to maximize the expected total profit of society,which includes both the manufacturer and the retailer.A heuristic solution procedure is developed for this optimization problem,and a numerical example is provided for illustration.From the numerical results,it can be seen that both the sale price per unit and the intercept of the mean demand of the customer are two major(or significant)parameters in the model and should be more accurately estimated in practice.Finally,the quality investment policy is provided to compare its effect on the optimum profit model with quality improvement.展开更多
In this article,the authors propose a modified version of S.L.Chen and Liu’s model with a two-stage production system.Assume that the retailer’s order quantity is concerned with the manufacturer’s selling price and...In this article,the authors propose a modified version of S.L.Chen and Liu’s model with a two-stage production system.Assume that the retailer’s order quantity is concerned with the manufacturer’s selling price and the warranty period of product.The used cost of the customer is measured under the Taguchi’s quadratic quality loss function and concluded in the retailer’s profit function.The quality of the lot for the manufacturer is determined by adopting a two-stage single sampling rectifying inspection plan.The modified economic manufacturing quantity(EMQ)model is addressed in formulating the manufacturer’s expected profit.The retailer’s order quantity,manufacturer’s wholesale price,production run length,process mean,and warranty period of product will be jointly determined by maximizing the total expected profit of the supply chain system including the manufacturer and the retailer.Finally,the quality investment policy is introduced to illustrate the profit improvement for the supply chain system.展开更多
文摘Under the condition of the market competition becom in g more and more drastic, the demands of market take on some new features such as individuation, diversification, small batch, unstableness and quick delivery et c. The Make-to-Stock mode is usually adopted by many enterprises to improve th e balance and stableness of production process. In such enterprises, order batch , production batch and sales batch are the important factors, which affect the s atisfaction of clients, efficiency and benefit of the enterprise. It takes purch ase, production and sales into account respectively when optimizing product batc h in traditional way. However, it ignored the influences of relations between ea ch links of whole system. It is assumed that the consumption and market demand a re continuous process whereas the factual demands are batched when economic batc h is determined. So there exist some deviations between the economic batch deter mined by traditional way and that by integral optimization. Through the integral analysis of Logistics in the production system, we know that from materials are purchased, then manufactured, finally sold, the material changed in appearance and value, it still exist in different links of production system. The amount of materials occupied varies just in different status, from stock status to produc tion status, then to waiting-be-sold status, there is not any substantial chan ge in quantity until they are sold. So we must comprehensively analyze the relat ions among each link based on integral production system, to optimize the materi al batch and cut short production cycle in order to optimize the whole system. In this paper, the production system is taken as a global entity, and in which m aterials variation law and their relations of each link are analyzed; To optimiz e the whole materials flow, a new model of multi-product systems’ economic orde r batch, economic production batch and optimal sale lot multi-product syste ms’ is developed which based on the limit of capitals and stock area.
基金supported by the National Natural Science Foundation of China(60874034).
文摘A mathematical model to determine the optimal production lot size for a deteriorating production system under an extended product inspection policy is developed. The last-K product inspection policy is considered so that the nonconforming items can be reduced, under which the last K products in a production lot are inspected and the nonconforming items from those inspected are reworked. Consider that the products produced towards the end of a production lot are more likely to be nonconforming, is proposed an extended product inspection policy for a deteriorating production system. That is, in a production lot, product inspections are performed among the middle K1 items and after inspections, all of the last K2 products are directly reworked without inspections. Our objective here is the joint optimization of the production lot size and the corresponding extended inspection policy such that the expected total cost per unit time is minimized. Since there is no closed form expression for our optimal policy, the existence for the optimal production inspection policy and an upper bound for the optimal lot size are obtained. Furthermore, an efficient solution procedure is provided to search for the optimal policy. Finally, numerical examples are given to illustrate the proposed model and indicate that the expected total cost per unit time of our product inspection model is less than that of the last-K inspection policy.
文摘In Chen and Liu’s optimum profit model with a traditional production system,they did not consider the effect of product quality on the customer’s demand order quantity,and also ignored the used cost of customers for product.In fact,the customer’s demand quantity is always seriously related to product quality.Hence,in the present paper,we modify Chen and Liu’s model to address the determination of the optimal process parameters by employing the idea of quality loss and single sampling rectifying inspection plan.Assuming that the quality characteristic of the product is normally distributed,Taguchi’s symmetric quadratic quality loss function is applied in evaluating the product quality.Three decision variables,i.e.,the mean of the process characteristic,the production run length of the product and the retailer’s order quantity,are jointly determined in our modified model to maximize the expected total profit of society,which includes both the manufacturer and the retailer.A heuristic solution procedure is developed for this optimization problem,and a numerical example is provided for illustration.From the numerical results,it can be seen that both the sale price per unit and the intercept of the mean demand of the customer are two major(or significant)parameters in the model and should be more accurately estimated in practice.Finally,the quality investment policy is provided to compare its effect on the optimum profit model with quality improvement.
文摘In this article,the authors propose a modified version of S.L.Chen and Liu’s model with a two-stage production system.Assume that the retailer’s order quantity is concerned with the manufacturer’s selling price and the warranty period of product.The used cost of the customer is measured under the Taguchi’s quadratic quality loss function and concluded in the retailer’s profit function.The quality of the lot for the manufacturer is determined by adopting a two-stage single sampling rectifying inspection plan.The modified economic manufacturing quantity(EMQ)model is addressed in formulating the manufacturer’s expected profit.The retailer’s order quantity,manufacturer’s wholesale price,production run length,process mean,and warranty period of product will be jointly determined by maximizing the total expected profit of the supply chain system including the manufacturer and the retailer.Finally,the quality investment policy is introduced to illustrate the profit improvement for the supply chain system.