Comprehensive Reliability Allocation Method for CNC Lathes Based on Cubic Transformed Functions of Failure Mode and Effects Analysis

Reliability allocation of computerized numerical controlled（CNC）lathes is very important in industry.Traditional allocation methods only focus on high-failure rate components rather than moderate failure rate components,which is not applicable in some conditions.Aiming at solving the problem of CNC lathes reliability allocating,a comprehensive reliability allocation method based on cubic transformed functions of failure modes and effects analysis（FMEA）is presented.Firstly,conventional reliability allocation methods are introduced.Then the limitations of direct combination of comprehensive allocation method with the exponential transformed FMEA method are investigated.Subsequently,a cubic transformed function is established in order to overcome these limitations.Properties of the new transformed functions are discussed by considering the failure severity and the failure occurrence.Designers can choose appropriate transform amplitudes according to their requirements.Finally,a CNC lathe and a spindle system are used as an example to verify the new allocation method.Seven criteria are considered to compare the results of the new method with traditional methods.The allocation results indicate that the new method is more flexible than traditional methods.By employing the new cubic transformed function,the method covers a wider range of problems in CNC reliability allocation without losing the advantages of traditional methods.

Effect of Thermal Cycling under Load on Martensite Transformation and Two-way Shape Memory Effect in a TiNi Alloy

The effect of thermal cycling under loading on martensitic transformation and two-way shape memory effect was investigated for Ti-49.8 at, pet Ni alloy. It is shown that M(s), and M(f) temperature increase with increasing the number of cycles, while A(s) and A(f) temperature decrease during thermal cycling. The total strain at and permanent strain epsilon (p) increase with increasing applied stress and number of cycles. The two-way shape memory effect can be improved by proper thermal cycling training under loading, while excessively high applied stress results in the deterioration of TWSME. The reason for the changes in martensitic transformation characteristics and two-way shape memory effect during thermal cycling under loading is discussed based on the analysis of microstructure by TEM observations.

Effects of Cu on the martensitic transformation and magnetic properties of Mn_(50)Ni_(40)In_(10) alloy

The structures, the martensitic transformations, and the magnetic properties are studied systematically in Mn50Ni40-xCuxIn10, Mn50-xCuxNi40In10, and Mn50Ni40In10-xCux alloys. The partial substitution of Ni by Cu reduces the martensitic transformation temperature, but has little influence on the Curie temperature of austenite. Comparatively, the martensitic transformation temperature increases and the Curie temperature of austenite decreases with the partial replacement of Mn or In by Cu. The magnetization difference between the austenite phase and the martensite phase reaches 70 emu/g in Mn50Ni39Cu1In10; a field-induced martensite-to-austenite transition is observed in this alloy.

Effects of Predeformation on the Reverse Martensitic Transformation of TiNi Shape Memory Alloy

DSC was used to study the effects of predeformation on the reverse martensitic transformation of near-equiatomic TiNi alloy. Both the start temperature As and the finish temperature Af of the reverse transformation increased with increasing degree of predeformation, but the algebraic difference between As and Af decreased with increasing predeformation until it reached a minimum value, then remained unchanged with further deformation. Transformation heat also increased with increasing predeformation until it reached a maximum value, then decreased with further predeformation. All the phenomena above were considered to be closely related with the release of elastic strain energy during predeformation.

Effect of Pre-strain on the Transformation and Recovery Behaviours of a Ti_(44)Ni_(47)Nb_9 Shape Memory Alloy

The recovery strain, stress and transformation temperature of different pre-strained specimens of Ti44Ni47Nb9 were investigated by tensile test and electrical resistance measurement. The results indicated that pre-strain increases the reverse martensitic transformation temperature (A ' (s)) and hysteresis (A(s) - M-s). The recovery strain and stress are higher if the specimens are pre-strained between M-s and A(s) temperature than outside this temperature range. There exists an optimal pre-strain value, about 10%, at which the specimen exhibits maximum recovery strain and stress.

EFFECT OF HEAT TREATMENTS ON THE MICROSTRUCTURE AND TRANSFORMATION CHARACTERISTICS OF TiNiPd SHAPE MEMORY ALLOY THIN FILMS

Microstructure and phase transformation behaviors of the film annealed at different temperatures were studied by X-ray diffractometry （XRD）, transmission electron microscopy and differential scanning calorimeter （DSC）. Also tensile tests were examined. For increasing annealed temperature, multiple phase transformations, transformations via a B19-phase or direct martensite/austenite transformtion are observed. The TiNiPd thin film annealed at 750℃ had relatively uniform martensite/austenite transformtion and shape memory effect. Martensite/austenite transformtion was also found in strain-temperature curves. Subsequent annealing at 450℃ had minor effect on transformation temperatures of Ti-Ni-Pd thin films but resulted in more uniform transformation and improved shape memory effect.

Cooling rate effects on the structure and transformation behavior of Cu-Zn-Al shape memory alloys

Different fragments of a hot-rolled and homogenized Cu–Zn–Al shape memory alloy（SMA） were subjected to thermal cycling by means of a differential scanning calorimetric（DSC） device. During thermal cycling, heating was performed at the same constant rate of increasing temperature while cooling was carried out at different rates of decreasing temperature. For each cooling rate, the temperature decreased in the same thermal interval. During each cooling stage, an exothermic peak（maximum） was observed on the DSC thermogram. This peak was associated with forward martensitic transformation. The DSC thermograms were analyzed with PROTEUS software： the critical martensitic transformation start（Ms） and finish（Mf） temperatures were determined by means of integral and tangent methods, and the dissipated heat was evaluated by the area between the corresponding maximum plot and a sigmoid baseline. The effects of the increase in cooling rate, assessed from a calorimetric viewpoint, consisted in the augmentation of the exothermic peak and the delay of direct martensitic transformation. The latter had the tendency to move to lower critical transformation temperatures. The martensite plates changed in morphology by becoming more oriented and by an augmenting in surface relief, which corresponded with the increase in cooling rate as observed by scanning electron microscopy（SEM） and atomic force microscopy（AFM）.

Effects of Plastic Deformation and Stresses on Dilatation duringthe Martensitic Transformation in a B-bearing Steel

To provide data for improved modelling of the behaviour of steel components in a simultaneous forming and quenching process, the effects of plastic deformation and stresses on dilatation during the martensitic transformation in a B-bearing steel were investigated. It was found that plastic deformation of austenite at high temperatures enhances ferrite formation significantly, and consequently, the dilatation decreases markedly even at a cooling rate of 280'C/s. The created ferritic-martensitic microstructure possesses clearly lower hardness and strength than the martensitic structure. Elastic stresses cause the preferred orientation in martensite to be formed so that diametric dilatation can increase by nearly 200% under axial compression.

The effect of endogenous transforming growth factor β_1 on the growth of bladder cancer cells in vitro

Objective To investigate the influence of endogenous transforming growth factor β1(TGFβ1) on the cell cycle regulation and proliferation of bladder cancer. Methods A constructed replication defective retroviral vector pRevTβ-AS, which carried antisense RNA of TGFβ1.was transfected to a bladder cancer cell line EJ. The proliferation and clone-formation of transferred cells were observed in vitro,and the alteration of cell cycle was also detected by flow cytometric analysis. Results TGFβ1 antisense RNA was transferred into EJ cell and expressed efficiently. After the inhibition of target gene expression in EJ cells, the reduced growth and clone-formation rates were demonstrated, and the proliferative indexes were decreased by 12 % . The ratios of GO and G1 stage cells to June 2003 Vol12 No2 the antisense RNA-transfected EJ cells were increased, simultaneously,the ratio of S stage cells to the antisense RNA-transfected EJ cells ratios were decreased, compared with the control group. Conclusion The

Effect of Austenite Pre-deformation on Isothermal Martensite Transformation in an Fe-20.5Ni-4.8Mn Alloy

With electron microscopy the investigation on isothermal martensite transformation in an Fe20.5Ni-4.8Mn alloy has been carried out to clarify the effect of austenite state on the transformation, by applying pre-deformation to austenite before isothermal holding. Under the condition without pre-deformation, the isothermal martensite products are lath martensite with {111}fhabit planes. Dislocations in austenite seem to contribute to nucleation of martensite, and in this nascent Stage austenite substructure has no obvious effect on martensite growth. The consequent thickening of martensite laths is apparently influenced by local austenite states, resulting in the changes in orientation, morphology as well as substructure of martensite lath. The kinetics of isothermal martensite transformation is controlled by intedece dislocation determined nucleation of martensite in primary stage, but to a larger extent, by the austenite accommodation for the shape strain of martensite in the thickening Stage

Development of signal analysis method for the motional Stark effect diagnostic on EAST

A pilot single-channel Motional Stark Effect（MSE） diagnostic has been developed on EAST since 2015. The dual photo-elastic modulators（PEM） were employed to encode the polarization angle into a time-varying signal. The pitch angle was related to the ratio of modulation amplitude at the second harmonic frequency. A digital harmonic analyzer（DHA） technique was developed for extracting the second harmonic amplitude. The results were validated with a hardware phase lock-in amplifier, and is also consistent with the software dual phase-locking algorithm.

Effect of Melt Quenching on Martensite Transformation in Fe-Ni Alloy

The main features of martensite transformation in melt-quenched Fe-31.4% Ni alloy on cooling below room temperature have been studied. It is found that the ribbon 50～60 μm thick, prepared by spinning technique, is a natural composite in which isothermal and surface martensite are not formed, while athermal martensite forms at lower temperature, all factors being the same, as compared to the alloy of the same composition and grain size, prepared by recrystallization.

Influence of Ni/Mn ratio on magnetostructural transformation and magnetocaloric effect in Ni48-xCo2Mn38+xSn12(x=0,1.0,1.5,2.0,and 2.5)ferromagnetic shape memory alloys

An investigation on the magnetostructural transformation and magnetocaloric properties of Ni48-xCo2Mn38＋xSn12（x = 0, 1.0, 1.5, 2.0, and 2.5） ferromagnetic shape memory alloys is carried out. With the partial replacement of Ni by Mn in the Ni_（48）Co2Mn38Sn12 alloy, the electron concentration decreases. As a result, the martensitic transformation temperature is decreased into the temperature window between the Curie-temperatures of austenite and martensite. Thus, the samples with x = 1.5 and 2.0 exhibit the magnetostructural transformation between the weak-magnetization martensite and ferromagnetic austenite at room temperature. The structural transformation can be induced not only by the temperature,but also by the magnetic field. Accompanied by the magnetic-field-induced magnetostructural transformation, a considerable magnetocaloric effect is observed. With the increase of x, the maximum entropy change decreases, but the effective magnetic cooling capacity increases.

Effects of Ta Addition on Microstructure and Transformation Behavior of Ni-Ti Alloys

The effect of adding Ta on the changes of microstructure and Ms temperature of a dualphase shape memory alloy with compositions of (Ni51 Ti49)1 -x.Tax. and Ni50-Ti50 -g.Ta.g were systematically studied. An optical microscope, SEM, X-ray diffraction and DSC were utilized in this work. The evolution of the microstructure as a function of Ta content was characterized. The variation of the Ni/Ti ratio in the NiTi phase plays an important role in the change of the Ms temperatures due to the addition of Ta. A pseudobinary NiTi-Ta phase diagram was proposed based on these results.

FOURIER TRANSFORM INFRARED SPECTROSCOPIC STUDY OF EFFECT OF LANTHANIDE IONS ON PHOSPHOLIPID MULTIBILAYERS

The molecular interactions between Nd^(3+), Gd^(3+)and Yb^(3+) and DPPC in multibilayer have been studied by Fourier transform infrared spectroscopy. The results show that incorporations of the lanthanide ions considerably shift the gel to liquid-crystal phase transition to higher temperatures. The incorporations of Gd^(3+) and Yb^(3+) obviously reduce the cooperations of the transition. The phosphate region of the spectra indicates that the Ln^(3+) binding to DPPC forms DPPC-Ln^(3+)complex and the Lna^(3+)binding is not dependent on the phase state of DPPC. The C-H stretching region of the spectra suggests that the incorporation of Ln^(3+)increases the conformational order of DPPC both in gel and in liquid-crystal phase as a result of the reduction of gauche rotamers.

Analytical solution for a circular roadway considering the transient effect of excavation unloading

The rocks surrounding a roadway exhibit some special and complex phenomena with increasing depth of excavation in underground engineering.Quasi-static analysis cannot adequately explain these engineering problems.The computational model of a circular roadway considering the transient effect of excavation unloading is established for these problems.The time factor makes the solution of the problem difficult.Thus,the computational model is divided into a dynamic model and a static model.The Laplace integral transform and inverse transform are performed to solve the dynamic model and elasticity theory is used to analyze the static model.The results from an example show that circumferential stress increases and radial stress decreases with time.The stress difference becomes large gradually in this progress.The displacement increases with unloading time and decreases with the radial depth of surrounding rocks.It can be seen that the development trend of unloading and displacement is similar by comparing their rates.Finally,the results of ANSYS are used to verify the analytical solution.The contrast indicates that the laws of the two methods are basically in agreement.Thus,the analysis can provide a reference for further study.

An effective thermodynamic transformation analysis method for actual irreversible cycle

An effective thermodynamic transformation analysis method was proposed in this study. According to the phenomenon of ex- ergy consumption always coupling with heat transfer process, the effective thermodynamic temperatures were defined, then the actual power cycle or refrigeration/heat pump cycle was transformed into the equivalent reversible Carnot or reverse Carnot cycles for thermodynamic analysis. The derived effective thermodynamic temperature of the hot reservoir of the equivalent reverse Camot cycle is the basis of the proposed method. The combined diagram of TR-h and TR-q was adopted for the analy- sis of the system performance and the exergy consumption, which takes advantage of the visual expression of the heat/work exchange and the enthalpy change, and is convenient for the calculation of the coefficient of performance and exergy con- sumptions. Take a heat pump water heater with refrigerant of R22 for example, the proposed method was systematically intro- duced, and the fitting formulas of the effective thermodynamic temperatures were given as demonstration. The results show that the proposed method has advantage and well application foreground in the performance simulation and estimation under the variable working conditions.

Shear strength criteria for rock,rock joints,rockfill and rock masses:Problems and some solutions

Although many intact rock types can be very strong,a critical confining pressure can eventually be reached in triaxial testing,such that the Mohr shear strength envelope becomes horizontal.This critical state has recently been better defined,and correct curvature or correct deviation from linear Mohr-Coulomb（MC） has finally been found.Standard shear testing procedures for rock joints,using multiple testing of the same sample,in case of insufficient samples,can be shown to exaggerate apparent cohesion.Even rough joints do not have any cohesion,but instead have very high friction angles at low stress,due to strong dilation.Rock masses,implying problems of large-scale interaction with engineering structures,may have both cohesive and frictional strength components.However,it is not correct to add these,following linear M-C or nonlinear Hoek-Brown（H-B） standard routines.Cohesion is broken at small strain,while friction is mobilized at larger strain and remains to the end of the shear deformation.The criterion ＇c then σn tan φ＇ should replace ＇c plus σn tan φ＇ for improved fit to reality.Transformation of principal stresses to a shear plane seems to ignore mobilized dilation,and caused great experimental difficulties until understood.There seems to be plenty of room for continued research,so that errors of judgement of the last 50 years can be corrected.

STUDY ON THE EFFECT OF SEDIMENT MOTION ON TRANSPORT TRANSFORMATION OF HEAVY METAL POLLUTANTS

By combining laboratorial experiments,theoretical analysis and mathematical model,theeffect of sediment motion on transport-transformation of heavy-metal pollutants is studied. (1)Previous studies on adsorption-desorption of heavy-metal pollutants by sedimentparticles are systematically summarized.Based on this summary,subjects that need to be furtherstudied are put forward. In rivers most heavy-metal pollutants concentrate on sediment particles.In order tocontrolling water pollution aused by heavy-metal pollutants following topics should beemphasized:studies on the effect of suspended matter and deposit on transport-transformation of