Systematical Development of NVH Engineering for Vehicle Electrical Powertrain Based on an Optimized V-Model

For systematical NVH development of vehicle (especially for mass-production passenger vehicles) electric powertrain, an optimized V-Model is designed and has been implemented in the entire component-vehicle development, which integrates three individual branches: simulation, validation and optimization. Compared to the V-models in the traditional sense, this optimized V-model is not only driven by requirement and task accomplishment but also maximum optimization of NVH system performance. In this case, developing procedures are capable to be efficiently iterated and the NVH engineering can be expanded into 3D with this V-model.

Method of Electric Powertrain Matching for Battery-powered Electric Cars

The current match method of electric powertrain still makes use of longitudinal dynamics, which can’t realize maximum capacity for on-board energy storage unit and can’t reach lowest equivalent fuel consumption as well. Another match method focuses on improving available space considering reasonable layout of vehicle to enlarge rated energy capacity for on-board energy storage unit, which can keep the longitudinal dynamics performance almost unchanged but can’t reach lowest fuel consumption. Considering the characteristics of driving motor, method of electric powertrain matching utilizing conventional longitudinal dynamics for driving system and cut-and-try method for energy storage system is proposed for passenger cars converted from traditional ones. Through combining the utilization of vehicle space which contributes to the on-board energy amount, vehicle longitudinal performance requirements, vehicle equivalent fuel consumption level, passive safety requirements and maximum driving range requirement together, a comprehensive optimal match method of electric powertrain for battery-powered electric vehicle is raised. In simulation, the vehicle model and match method is built in Matlab/simulink, and the Environmental Protection Agency (EPA) Urban Dynamometer Driving Schedule (UDDS) is chosen as a test condition. The simulation results show that 2.62% of regenerative energy and 2% of energy storage efficiency are increased relative to the traditional method. The research conclusions provide theoretical and practical solutions for electric powertrain matching for modern battery-powered electric vehicles especially for those converted from traditional ones, and further enhance dynamics of electric vehicles.

Power-balancing Instantaneous Optimization Energy Management for a Novel Series-parallel Hybrid Electric Bus

Energy management（EM） is a core technique of hybrid electric bus（HEB） in order to advance fuel economy performance optimization and is unique for the corresponding configuration. There are existing algorithms of control strategy seldom take battery power management into account with international combustion engine power management. In this paper, a type of power-balancing instantaneous optimization（PBIO） energy management control strategy is proposed for a novel series-parallel hybrid electric bus. According to the characteristic of the novel series-parallel architecture, the switching boundary condition between series and parallel mode as well as the control rules of the power-balancing strategy are developed. The equivalent fuel model of battery is implemented and combined with the fuel of engine to constitute the objective function which is to minimize the fuel consumption at each sampled time and to coordinate the power distribution in real-time between the engine and battery. To validate the proposed strategy effective and reasonable, a forward model is built based on Matlab/Simulink for the simulation and the dSPACE autobox is applied to act as a controller for hardware in-the-loop integrated with bench test. Both the results of simulation and hardware-in-the-loop demonstrate that the proposed strategy not only enable to sustain the battery SOC within its operational range and keep the engine operation point locating the peak efficiency region, but also the fuel economy of series-parallel hybrid electric bus（SPHEB） dramatically advanced up to 30.73% via comparing with the prototype bus and a similar improvement for PBIO strategy relative to rule-based strategy, the reduction of fuel consumption is up to 12.38%. The proposed research ensures the algorithm of PBIO is real-time applicability, improves the efficiency of SPHEB system, as well as suite to complicated configuration perfectly.

Review and Development of Electric Motor Systems and Electric Powertrains for New Energy Vehicles

This paper presents a review on the recent research and technical progress of electric motor systems and electric powertrains for new energy vehicles.Through the analysis and comparison of direct current motor,induction motor,and synchronous motor,it is found that permanent magnet synchronous motor has better overall performance;by comparison with converters with Si-based IGBTs,it is found converters with SiC MOSFETs show significantly higher efficiency and increase driving mileage per charge.In addition,the pros and cons of different control strategies and algorithms are demonstrated.Next,by comparing series,parallel,and power split hybrid powertrains,the series-parallel compound hybrid powertrains are found to provide better fuel economy.Different electric powertrains,hybrid powertrains,and range-extended electric systems are also detailed,and their advantages and disadvantages are described.Finally,the technology roadmap over the next 15 years is proposed regarding traction motor,power electronic converter and electric powertrain as well as the key materials and components at each time frame.

Robust control for electric vehicle powertrains

This paper considers the application of robust control methods(μ-and H∞-synthesis)to the speed and acceleration control problem encountered in electric vehicle powertrains.To this end,we consider a two degree of freedom control structure with a reference model.The underlying powertrain model is derived and combined into the corresponding interconnected system required forμ-and H∞-synthesis.The closed-loop performance of the resulting controllers are compared in a detailed simulation analysis that includes nonlinear effects.It is observed that theμ-controller offers performance advantages in particular for the acceleration control problem,but at the price of a high-order controller.

Evaluation of Waste Heat Recovery of Electrical Powertrain with Electro-thermally Coupled Models for Electric Vehicle Applications

The mile range of an electric vehicle(EV)may be reduced significantly in cold weather owing to the energy demand for meeting thermal comfort in the vehicle cabin,as waste heat from a combustion engine is not available for this purpose.Various heat pump-based heating,ventilation,and air conditioning(HVAC)systems can be employed to absorb the heat energy from the surroundings and/or the waste heat from the electrical powertrain to facilitate cabin thermal comfort,thereby extending the EV mile range.However,there is a lack of research on the electro-thermally coupled modelling and evaluation of the thermal performance of HVAC systems.This paper proposes electro-thermally coupled models for the electrical machine and inverter by modelling the key electromagnetic quantities as functions of the torque and speed based on offline parameter extraction from two-dimensional electromagnetic finite element analysis.The proposed electro-thermally coupled models,which are computationally efficient,are integrated into HVAC thermofluid simulation.Comparative studies of three heat pump-based HVAC architectures(conventional ambient heat only,waste heat only,and dual heat source)are performed using the proposed electro-thermally coupled models.The dual heat source HVAC architecture exhibits superior thermal performance over its counterparts in cold weather conditions.