100 W-class green hydrogen production from ammonia at a dual-layer electrode containing a Pt-Ir catalyst for an alkaline electrolytic process

Ammonia allows storage and transport of hydrogen over long distances and is an attractive potential hydrogen carrier.Electrochemical decomposition has recently been used for the conversion of ammonia to hydrogen and is regarded as a future technology for production of CO_(2)-free pure hydrogen.Herein,a heterostructural Pt-Ir dual-layer electrode is developed and shown to achieve successful long-term operation in an ammonia electrolyzer with an anion exchange membrane(AEM).This electrolyzer consisted of eight membra ne electrode assemblies(MEAs)with a total geometric area of 200 cm~2 on the anode side,which resulted in a hydrogen production rate of 25 L h~(-1).We observed the degradation in MEA performance attributed to changes in the anode catalyst layer during hydrogen production via ammonia electrolysis.Furthermore,we demonstrated the relationship between the ammonia oxidation reaction(AOR)and the oxygen evolution reaction(OER).

Numerical modeling of effect of slot on bubble motion in aluminum electrolytic process

A transient three-dimensional（3 D） model was established to understand the bubble motion in an industrial electrolytic process. An anode with a new design was tested. It incorporates two slots that allow an efficient removal of gas bubbles. The electromagnetic fields were described by solving Maxwell＇s equations. The bubble movement was studied with two-way coupling Euler-Lagrange approach. The interplay of current density and bubble nucleation rate was included. The collision and coalescence of bubbles were considered. Random walk module was invoked for involving the chaotic effect of the turbulence. The numerical results were validated by experimental measurements. The results indicate that the current distribution and the bubble nucleation periodically change. Due to the slot, the bubble elimination heavily increases. The contribution of the slot to the bubble removal exceeds 50% in the case of three currents, and the promotion of the slot decays with increasing the current.

Effect of electrolyte on mechanical properties of AZ31B Mg alloy in electrolytic plasma processing

Coatings on Mg alloys were prepared using NaOH + Na2SiO3 as basic electrolyte containing electrolyte of Na2SiF6 or NaF. EPP treatment was carried out on AZ31 Mg alloys matrix under a hybrid voltage of AC of 200 V combined with DC of 260 V for 30 min. Structural and morphological analyses of ceramic coatings were analyzed by XRD and SEM. Wear and hardness of coatings were measured by pin-on disk test and Vickers hardness test. The coatings formed in Na2SiF6 and NaF electrolytes were mainly composed of MgO and Mg2SiO4. The measured micro-hardness of coating formed in Na2SiF6 electrolyte was found to be over HV 1100, while, coating formed in NaF electrolyte possessed micro-hardness of HV ~900. These results show that the mechanical properties of AZ31 B Mg alloys can be enhanced by the proper selection of electrolyte agent.

Development of a novel electrolytic process for producing high-purity magnesium metal from magnesium oxide using a liquid tin cathode

The current electrolytic processes for magnesium(Mg)metal have several disadvantages,such as anhydrous magnesium chloride(MgCl_(2))preparation and generation of harmful chlorine(Cl_(2))gas.To overcome these drawbacks,a novel Mg production process to produce high-purity Mg metal directly from magnesium oxide(MgO)was investigated in this study.The electrolysis of MgO was conducted using a liquid tin(Sn)cathode and a carbon(C)anode in the eutectic composition of a magnesium fluoride(MgF_(2))-lithium fluoride(LiF)molten salt under an applied voltage of 2.5 V at 1053-1113 K.Under certain conditions,the Mg-Sn alloys with Mg_(2)Sn and Mg(Sn)phases were obtained with a current efficiency of 86.6%at 1053 K.To produce high-purity Mg metal from the Mg-Sn alloy,vacuum distillation was conducted at 1200-1300 K for a duration of 5-10 h.Following the vacuum distillation,the concentration of Mg in the Mg-Sn alloy feed decreased from 34.1 to 0.17 mass%,and Mg metal with a purity of 99.999%was obtained at 1200 K.Therefore,the electrolytic process developed here is feasible for the production of high-purity Mg metal from MgO using an efficient method.

Use of various MgO resources for high-purity Mg metal production through molten salt electrolysis and vacuum distillation

A green and effective electrolytic process was developed to produce high-purity Mg metal using primary and secondary resources containing Mg O as a feedstock. The electrolysis of various Mg O resources was conducted using a Cu cathode in MgF2– LiF – KCl molten salt at 1043 K by applying an average current of 1.44 A for 12.5 h. The electrolysis of calcined North Korean magnesite and seawater Mg O clinker yielded Mg alloys of MgCu2and(Cu) phases with current efficiencies of 89.6–92.4%. The electrolysis of oxidized Mg O-C refractory brick, aged ferronickel slag, and ferronickel slag yielded Mg alloys of MgCu2and(Cu) phases with current efficiencies of 59.3–92.3%. The vacuum distillation of Mg alloys obtained was conducted at 1300 K for 10 h to produce high-purity Mg metal. After vacuum distillation, Mg metal with a purity of above 99.994% was obtained. Therefore, this study demonstrates the feasibility of the production of high-purity Mg metal from various Mg O resources using a novel electrolytic process with a Cu cathode, followed by vacuum distillation.

Production of high-purity Mg metal from dolomite through novel molten salt electrolysis and vacuum distillation

In this study,a novel Mg production process for producing high-purity Mg metal from dolomite was developed.When the electrolysis of calcined dolomite was conducted using Cu cathode and C anode in MgF_(2)–LiF molten salt at 1083–1173 K by applying an average current of 1.42–1.46 A for 9.50–21.0 h,the current efficiency of 66.4–88.6%was obtained.The produced Mg alloys consisted of MgCu_(2)and Cu(Mg)or MgCu_(2)and CuMg_(2)phases,depending on the Mg concentration in the Mg alloy.When the electrolysis of calcined dolomite was conducted in MgF_(2)–LiF–CaF_(2)molten salt at 1083 K,the current efficiency was 40.9–71.4%,owing to undesired reactions such as electroreduction of Ca^(2+)or/and CO_(3)^(2−)ions.Meanwhile,the current efficiency increased from 40.9%to 63.2%by utilizing a Pt anode,because the occurrence of CO_(3)^(2−)ions in the molten salt was prevented.After vacuum distillation of the obtained Mg alloys at 1300 K for 10 h,Mg metal with a purity of 99.9996–99.9998%was produced.Therefore,the feasibility of this novel process for the production of high-purity Mg metal from dolomite was demonstrated.

Deformation Analysis of Micro/Nano Indentation and Diamond Grinding on Optical Glasses

The previous research of precision grinding optical glasses with electrolytic in process dressing （ELID） technology mainly concentrated on the action of ELID and machining parameters when grinding, which aim at generating very ＂smoothed＂ surfaces and reducing the subsurface damage. However, when grinding spectrosil 2000 and BK7 glass assisted with ELID technology, a deeply comparative study on material removal mechanism and the wheel wear behaviors have not been given yet. In this paper, the micro/nano indentation technique is initially applied for investigating the mechanical properties of optical glasses, whose results are then refereed to evaluate the machinability. In single grit diamond scratching on glasses, the scratching traces display four kinds of scratch characteristics according to different material removal modes. In normal grinding experiments, the result shows BK7 glass has a better machinability than that of spectrosil 2000, corresponding to what the micro/nano indentation vent revealed. Under the same grinding depth parameters, the smaller amplitude of acoustic emission （AE） raw signals, grinding force and grinding force ratio correspond to a better surface quality. While for these two kinds of glasses, with the increasing of grinding depth, the variation trends of the surface roughness, the force ratio, and the AE raw signals are contrary, which should be attributed to different material removal modes. Moreover, the SEM micrographs of used wheels surface indicate that diamond grains on the wheel surface after grinding BK7 glass are worn more severely than that of spectrosil 2000. The proposed research analyzes what happened in the grinding process with different material removal patterns, which can provide a basis for producing high-quality optical glasses and comprehensively evaluate the surface and subsurface integrity of optical glasses.

Chromate and the Environment： Removal and Utilization of Industrial Waste

Chromate and dichromate sodium as a function of oxidizer characteristics are used in several industrial areas; for example, in surface protection of coated parts of cadmium, zinc and aluminum （chromate coated treated）, corrosion inhibitors, the treatment of leather, the manufacture of pigments, etc. However, the use of such products has been questioned due to the problems of toxicity and pollution that can be caused in the environmental. The Brazilian environmental agency has established that the concentrations of chromate in water courses are less than 0.5 ppm. In order to reuse chromate （CrO42） from industrial effluent, laboratory experiments have been proposed based on chemical reduction or electrolytic processes, in order to transform these chromate ions in a final mix of oxides （in solid form）, which can then be packed and sent to the production process of sodium chromate. The results of these experiments have become useful industrially （without regard to costs） considering the environmental reuse and the life cycle of the chemical compound.

ESR study of the free radical intermediates formed during the electrolytic process——III. Electrooxidation of substituted anilines

Active free radicals formed by the electrooxidation of substituted anilines RC_6H_4NH_3 (R=H, p-Br, p-Cl, p-I, p-Me, p-COOH, p-MeCO, p-NO_2, m-CO_2H, and m-Cl) are trapped by spin trap 2-methyl-2-nitroso propane (MNP). A multiple ESR signal of the solution containing electrolytic aniline and MNP is identified with the spin adduct of MNP and radical cation 1 by theore- tical simulation of observed spectrum. Furthermore, ESR spectra of para- or meta-substituted anilines give a reasonable explanation about spin adducts of MNP and the cation 2 or 3 by the same method.

Self-Lubricating PEO Coating on an Al Alloy Produced by Vacuum Impregnation Post-treatment

The objective of this research was to develop a novel self-lubricating coating on an AA6061 aluminum alloy.Three coatings were prepared by the plasma electrolytic oxidation（PEO） process using 50-, 500-, and 1000-Hz pulsed direct current, respectively. The as-deposited coatings were then post-treated using two different methods, viz., ultrasonic vibration-aided vacuum oil impregnation（UVOI） and oil impregnation under ambient pressure（OIAP）. After posttreatment, an oil-containing, self-lubricating top layer was formed on the coatings. The effects of the coatings＇ surface morphologies and structures on their oil-holding capabilities were discussed. The results revealed that coatings prepared with higher frequency had a greater oil-holding capacity using OIAP post-treatment, while those prepared with lower frequency had a greater oil-containing capability using UVOI post-treatment. These phenomena are related to the morphologies of the coatings produced with various current modes. The tribological properties of the coatings before and after post-treatments were investigated by pin-on-disc sliding wear tests. Due to the formation of a lubricant-containing top layer, the post-treatment coatings had a lower friction coefficient and improved wear resistance compared with the asdeposited coatings. In addition, the coatings after UVOI treatment had better wear performance than those post-treated using the OIAP process. Among all coatings, the coating produced with a 50-Hz pulsed current followed by UVOI posttreatment achieved the lowest friction coefficient（0.03） and best wear resistance when sliding against a Si3N4 ceramic counterface. This study indicates that a novel self-lubricating coating can be prepared by a PEO process combined with vacuum oil impregnation post-treatment.

PrF_(3)-NdF_(3)-DyF_(3)-LiF electrolyte system for preparation of Pr-Nd-Dy alloy by electrolysis

The application of Pr-Nd-Dy alloy in the field of high-performance Nd-Fe-B permanent magnet materials has great potential.The composition of the PrF_(3)-NdF_(3)-DyF_(3)-LiF(PND-LiF) electrolyte system used in the production of Pr-Nd-Dy alloys,the distribution of F,Li,RE and other elements in the electrolyte and their occurrence state were studied in this paper.The effect of temperature and lithium fluoride addition on electrolyte conductivity was revealed using the continuous conductivity cell constant(CVCC) method.The thermal analysis method was used to study the influence of lithium fluoride addition on the electrolyte’s liquidus temperature and the optimal process conditions for the production of Pr-Nd-Dy alloy were determined.The results show that the overall distribution of praseodymium neodymium fluoride and lithium fluoride is uniform in the electrolyte and dysprosium fluoride is distributed between praseodymium-neodymium fluoride and lithium fluoride.Praseodymium-neodymium oxide is embedded in praseodymium neodymium fluoride in spotty pattern.The electrolyte’s conductivity is increased as the temperature and lithium fluoride addition are going up,while the liquidus temperature is going down with increasing lithium fluoride addition.The best electrolysis process conditions for the PND-LiF system to produce praseodymium neodymium dysprosium alloy are as follows:temperature1050℃ and 15.56 wt% PrF_(3)-62.22 wt% NdF_(3)-11.11 wt% DyF_(3)-11.11 wt% LiF.