INSIDE BEADING OF A HEXAGONAL TUBE BY ELECTROMAGNETIC FORMING

In this paper local compressive deforming of a hexagonal tube of aluminum (JISA1050) is investigated by an electromagnetic forming. The hexagonal tubes are annealed for 1h. at 400℃， which have 55mm width with 1mm thickness, and 10mm corner edius. The deformed ation of the hexagonal tube, i.e., bead width, is 10, 15, 20mm, respectively. The magnetic flux density in the gap between the field shaper and the external surface of hexagonal tube is measured, and the result is that the magnetic flux density for a given voltage is almost identical along the gap) and decreases with increasing the gap. The profiles and the strain distribution of the hexagonal tube de- formed are affected by the change Of the charging voltage and the dimensions of a bead width. The greater compressive strum in the cireuwtrential direction is develOPed on plane part near corner,while tensile strain on the corner occurs. A metallic block is inserted inside the hexagonal tube so that uniform profile can be obtained. The simulation of the forming is performed by a finite-element method and compared with the experimental results.

The Pairing Analysis Improvement of Magnetized Structure in Electromagnetic Bulging Process in Case of Tube with Field Shaper

In the current practical science, the accuracy in the formability of metal alloys being the goal when using electromagnetic forming (EMF) technology, which is a high-speed processing technology that uses Lorentz forces to achieve plastic deformation of sheet metal;according to the previous analysis, the results have shown that in most cases, the Lorentz force acting on the workpiece (metal) is not uniform, there are uneven axial deformations of the metal plates which prevent the rapid advancement of today’s technology. In this article, we presented some advanced analyzes which will lead us to improve the technical solution for the problems of non-uniform axial deformations of the metals in the traditional tube electromagnetic forming technology (EMF). A field shaper is used as a practical forming tool to influence the magnetic field and magnetic pressure distribution, thereby improving the forming ability and result during the electromagnetic forming (EMF) process and we see that induced eddy current control is realized by changing the structural parameters of the magnetic field shaper;which improves the strength and controllability of the magnetic force that acts on the workpiece;thereby a greater radial magnetic pressure can be achieved with field shaper than the case without it;the field shaper regulates the electromagnetic force, the distribution of the magnetic pressure decreases, and the uniform force area of the tube increases which effectively enhances the uniform range of the pipe electromagnetic bulging and the electromagnetic induction coupling between the coil and the metallic workpiece is generally required to produce the Lorentz forces. Using COMSOL Multiphysics® simulation software helped us to accurately represent the real world, simulating multiple physical effects that happened in this model during the process.

Neutral Pion Electromagnetic Form Factor as a Bound System of 3 + 1 Dimensional QCD

We investigate a neutral pion electromagnetic form factor in momentum space and obtain Gaussian-like function for it. The characteristic form of our neutral pion electromagnetic form factor is consistent with the results published by Jefferson Lab Hall A Collaboration. .

A moment-based stochastic edge-based smoothed finite element method for electromagnetic forming process

In this paper, a novel stochastic method named as the moment-based stochastic edge-based finite element method(MSES-FEM)is proposed to deal with the uncertain electromagnetic problems. First, electromagnetic and mechanical field are formulated by smoothed Galerkin Weak Form under edge-based smoothed finite element method(ES-FEM) scheme. The moment analysis is then applied to obtain the first four moments of the responses and to observe the effects of each random variable on electromagnetic field responses. The maximum entropy theory is employed to calculate the probability density functions(PDFs) of the responses. A quasi-static electromagnetic problem and a practical electromagnetic forming problem(EMF) are performed. The proposed method successfully solves stochastic electromagnetic forming analysis under the uncertain parameters. Numerical results obtained by the proposed MSES-FEM are quite satisfactory with the ones by the Monte Carlo simulation(MCS).

Study of Magnetic Force Distribution for Electromagnetic V-shape Bending Forming of Small Size Flat Sheet

Electromagnetic V-shape bending of small size sheet blank is investigated numerically and experimentally. Three-dimensional electromagnetic field models are established to calculate the magnetic force distribution on the sheet by software ANSYS / EMAG. Series of electromagnetic V-shape bending forming experiments are presented,in which small size uniform pressure coil and big size round flat spiral coil are used. The results show that small size uniform pressure coil is not suitable for electromagnetic forming of small size flat sheet,and the coil is susceptible to failure such as bulging,ablation and cracking. When the plane dimension of round flat spiral coil is bigger than sheet blank sizes,the induced current crowding effect will be resulted which seriously influence the magnetic force distribution on the sheet. In this case,magnetic force distribution can be adjusted through the change of the relative position between coil and sheet,the desired deformation can be obtained finally. Therefore,big size round flat spiral coil can be well applied to electromagnetic V-shape bending forming of small size flat sheet.

Electromagnetic Expansion and Fragmentation of Hollow Aluminium 5052 Tube

Electromagnetic forming is a high-speed forming technology by which hollow profiles can be compressed or expanded. It is done with a pulsed magnetic field to apply Lorentz’ forces at electrically conductive material. Electromagnetic hollow tube expansion is limited by the fragmentation tendency. This work attempts to use a combination of analytical and computational approach to compute the net tangential stress during tube expansion. A simplified analytical framework to estimate the temporal evolution of plastic stresses present in aluminium alloy AA5052 at low and high applied magnetic pressures is developed based upon dynamic imaging. The time resolved images captured using current synchronised high speed camera record the overall dimensional changes of the tube that is validated by multi-physics simulation of expansion process. Imaging of hollow tube expansions at two selected peak currents has been carried out at various current levels in the range 76 - 160 kA. The direct visualisation of the increase in the tube diameter at two current levels provided a comparison of the developing net tangential stresses in the hollow tube during the undamaged and fragmented expansion. Imaging of tube expansion also facilitates the estimation of the strain rate experienced by the tube and was in the range of ~1700 s-1 to ~1200 s-1. The propensity of fragmentation was found to be due to the level and duration of generated tangential stresses above the yield stress during expansion of the aluminium tubes. Presented study provides a mean of exploiting the enhanced formability of aluminium alloys using electromagnetic forming.

EFFECT OF VELOCITY ON DUCTILITY UNDER HIGH VELOCITY FORMING

The ring expansion procedures over various forming velocities are calculated with ANSYS software in order to show the effect of forming velocity on ductility of rate insensitive materials. Ring expansion procedures are simplified to one-dimensional tension by constraining the radial deformation, with element birth and death method, fracture problem of circular ring are considered. The calculated results show that for insensitive materials of 1060 aluminum and 3A21 aluminum alloy, fracture strain increases corresponding to the increase of forming velocity. This trend agrees well with experimental results, and indicates inertia is the key factor to affect ductility; With element birth and death methods, fracture problems can be solved effectively. Experimental studies on formability of tubular workpieces are also conducted, experimental results show that the formability of 1060 aluminum and 3A21 aluminum alloy under electromagnetic forming is higher than that under quasistatic forming, according to the characteristics of electromagnetic forming, the forming limit diasrams of the two materials tube are also built respectively, this is very important to promote the development of electromagnetic forming and guide the engineering practices.

Effects of temperature on the mechanical properties of Ti6Al4V powder compacts prepared by magnetic pulse compaction

The effects of temperature （0-500°C） on the compressive strength,hardness,average relative density,and microstructure of Ti6Al4V powder green compacts prepared by magnetic pulse compaction were investigated.The results show that with increasing heating temperature,the compressive strength first increases and then decreases with the maximum value of 976.74 MPa at 400°C.The average relative density and hardness constantly increase,and their values reach 96.11% and HRA 69.8 at 500°C,respectively.The increase of partial welding is found among the junctions of particles inside the compacts; there is no obvious grain growth inside the compacts within the temperature range.

DYNAMIC COMPACTION OF PURE COPPER POWDER USING PULSED MAGNETIC FORCE

The compaction of pure Cu powder was carried out through a series of experiments using dynamic magnetic pulse compaction, and the effects of process parameters, such as discharge energy and compacting direction, on the homogeneity and the compaction density of compacted specimens were presented and discussed. The results indicated that the compaction density of specimens increased with the augment of discharge voltage and time. During unidirectional compaction, there was a density gradient along the loading direction in the compacted specimen, and the minimum compaction density was localized to the center of the bottom of the specimen. The larger the aspect ratio of a powder body, the higher the compaction density of the compacted specimen. And high conductivity drivers were beneficial to the increase of the compaction density. The iterative and the double direction compaction were efficient means to manufacture the homogeneous and high-density powder parts.

Effect of Various Field Shapers on Magnetic Pressure in Electromagnetic Inward Tube Forming

In this paper,the influence of various field shapers and their shapes on the distribution of the magnetic flux densities and applied forces on the work-piece in the electromagnetic inward tube forming are studied numerically using the FEA software MAXWELL.First the model was verified with experimental results and thereafter four kinds of field shapers(conical,cylindrical,concave and convex)were considered.Effects of their geometries,such as air gap between field shaper and tube work-piece,height of the step in single and multiple stepped field shaper on magnetic flux densities and magnetic pressures were studied.The results of this research can be applied to design field shaper,tube compression technology,and improve the efficiency of the coil.It is seen that magnetic force decreases if height of step in convex field shaper increases but effective forming region enlarges.Decreasing air gap has also a positive influence on magnetic field increase.Though the object of this research is limited to field shaper for inward tube forming,the results can also be applied to the field shaper for tube bulging.

Quasi-static-dynamic formability of AA5052-O sheet under uniaxial and plane-strain tension

An experimental study on the quasi-static-dynamic formability specified in electromagnetically assisted sheet metal stamping(EMAS)was presented.A series of uniaxial and plane-strain tensile experiments were carried out on AA5052-O sheet by using a combined quasi-static stretching and pulsed electromagnetic forming(EMF)method.Failure strains representing formability beyond conventional quasi-static forming limits are observed under both uniaxial tensile and plane-strain states.The total forming limits of the as-received aluminum alloy undergoing both low and high quasi-static pre-straining are almost similar in quasi-static-dynamic deformation.Ultimate total formability seems to depend largely on the high-velocity loading conditions.Thus, it appears that for quasi-static-dynamic deformation,the quasi-static pre-straining of material is not of primary importance to the additionally useful formability.These observations will enable to develop forming operations that take advantage of this improvement in formability,and will also enable the use of a quasi-static preform fairly close to the quasi-static forming limits without weakening its total formability for design of an EMAS process in shaping large aluminum shell parts like auto body panels.

Microstructure and mechanical properties of Ti6Al4V powder compacts prepared by magnetic pulse compaction

Ti6Al4V powder compaction was performed by using magnetic pulse compaction in air at 200℃.Effects of process parameters such as voltage,capacitance,discharge times on the microstructure,compressive strength,hardness and relative density of compacts were investigated.The experimental results show that the relative density,hardness and compressive strength of compacted specimens increase with increasing voltage.In addition,the relative density and compressive strength of compacted specimens increase with the augmentation of capacitance in the range investigated.The relative density increases,the hardness firstly increases and then tends to be a fixed value;and the compressive strength firstly increases and then decreases from one to five times compaction.Both values of the hardness and compressive strength reach the maxima of HRA 69.1 and 1 062.31 MPa,at three times compaction,respectively.There are pores in and between particles.

Deuteron electromagnetic form factors and tensor polarization observables in the framework of the hard-wall AdS/QCD model

We study the electromagnetic form factors and tensor polarization observables of the deuteron in the framework of the hard-wall AdS/QCD model.We find a profile function for the bulk twistτ=6 vector field,which describes the deuteron on the boundary and fix the infrared boundary cut-off of AdS space in accordance with the ground state mass of the deuteron.We obtain the deuteron charge monopole,quadrupole,and magnetic dipole form factors and tensor polarization observables from the bulk Lagrangians for the deuteron and photon field interactions.We plot the momentum transfer dependence of the form factors and tensor polarization observables and compare our numerical results with those in the soft-wall model and experimental data.

Magnetic and quadrupole moments of the Z_(c)(4020)^(+),Z_(c)(4050)^(+),and Z_(c)(4600)^(+)states in the diquark-antidiquark picture

The magnetic and quadrupole moments of the Z_(c)(4020)^(+),Z_(c)(4050)^(+),and Z_(c)(4600)^(+)states are calculated within the QCD light-cone sum rules.The compact diquark-antidiquark interpolating currents and the distribution amplitudes of the on-shell photon are used to extract the magnetic and quadrupole moments of these states.The magnetic moments are acquired asμZ_(c)=0.50+0.22−0.22μN,μZ_(c)^(1)=1.22+0.34−0.32μN,andμZ_(c)^(2)=2.40+0.53−0.48μN for the Z_(c)(4020)^(+),Z_(c)(4050)^(+),and Z_(c)(4600)^(+)states,respectively.The magnetic moments evaluated for the Z_(c)4020)+,Z_(c)(4050)+,and Z_(c)(4600)+states are sufficiently large to be experimentally measurable.The magnetic moment is an excellent platform for studying the internal structure of hadrons governed by the quark-gluon dynamics of QCD because it is the leading-order response of a bound system to a weak external magnetic field.The quadrupole moment results are DZ_(c)=(0.20+0.05−0.04)×10^(−3)fm^(2),DZ_(c)^(1)=(0.57+0.07−0.08)×10^(−3)fm^(2),and DZ_(c)^(2)=(0.30+0.05−0.04)×10^(−3)fm^(2)for the Z_(c)(4020)^(+),Z_(c)(4050)^(+),and Z_(c)(4600)^(+)states,respectively.We obtain a non-zero,but small,value for the quadrupole moments of the Z_(c)states,which indicates a non-spherical charge distribution.The nature and internal structure of these states can be elucidated by comparing future experimental data on the magnetic and quadrupole moments of the Z_(c)(4020)^(+),Z_(c)(4050)^(+),and Z_(c)(4600)^(+)states with the results of the present study.

The Research on Micro Electronic-Magnetic Forming of Sheet Metal

Micro channel of T2 copper were molding through electronic-magnetic forming experiments.Laser scanning confocal microscope and contourgraph were used to measure the section profile and sheet thickness.The effects of voltage,shape of channel and discharge cycles on laws of metal flow were studied.Results showed that forming depth of micro channel and thinning of sheet thickness increased as the increasing of the voltage.Mold-filling capacity of components formed by two molds with different structures had been increased when the voltage was increased.Mold with semicircle structure facilitate the material flow and the forming depth of parts was relative large.Semicircle structure was better than taper structure in mold-filling capacity.A number of small pulse discharges can improve the forming quality and deformation,but local thinning in sheet metal leads to non-uniform distribution of thickness.

Deuteron electromagnetic form factors in transverse plane with a phenomenological Lagrangian approach

A phenomenological Lagrangian approach is employed to study the electromagnetic properties of deuteron The deuteron is regarded as a loosely bound state of a proton and a neutron. The deuteron electromagnetic form factors are expressed in light-front representation in the transverse plane. The transverse charge density of the deuteron is discussed.

Electromagnetic form factors of neutron and neutral hyperons in the oscillating point of view

Based on the recent precise measurements by the BESIII collaboration for electron–positron annihilation into a neutron and antineutron pair,the effective form factors of the neutron were determined in the time-like region,and it was found that the effective form factors of the neutron are smaller than those of the proton.The effective form factors of the neutron show a periodic behaviour,similar to those of the proton.Here,a comparative analysis forΛ,∑^(0)and■hyperons is performed.Fits of the available data on the effective form factors ofΛ,∑^(0)and■with zero charge show an interesting phenomenon in the oscillating behavior of their effective form factors.However,this will need to be confirmed by future precise experiments.Both theoretical and experimental investigations of this phenomenon can shed light on the reaction mechanisms of the electron–positron annihilation processes.

Space- and time-like kaon electromagnetic form factors in perturbative QCD

We present a phenomenological analysis of the space- and time-like charged kaon electromagnetic form factors in factorized perturbative QCD （pQCD） by employing an analytic model for αs （Q2 ） and an infrared （IR） finite gluon propagator. In the space-like region, due to the lack of available experimental data above Q2 ～ 0.2 GeV2 , we only give our results for intermediate energies and make no comparison. In the time-like region, our results agree reasonably well with the available experimental data at moderate energies, including the CLEO data and the J/ψ result.

Excited nucleon electromagnetic form factors from broken spin-flavor symmetry

A group theoretical derivation of a relation between the N→△charge quadrupole transition and neutron charge form factors is presented.

A method for measuring D＊ electromagnetic form factors in e＋e- annihilation

We describe a method for measuring the electromagnetic form factors of the D＊ meson at time-like momentum transfer in e＋e- annihilation. This is to study the joint angular distribution of the e＋e- →γ＊→D＊＋D＊-, D＊＋ →D0π＋, and D＊-→＊D0π- processes. The magnitudes and relative phases of the charge, magnetic and quadrupole form factors can be determined. The method can also be applied to other vector particles.