Microstructure and corrosion resistance of a Mg2Sn-dispersed Mg alloy subjected to pulsed electron beam treatment

We report that the corrosion resistance of a Mg-Sn-based alloy with MgzSn precipitates can be considerably improved by surface modification using pulsed electron beam treatment.The alloy subjected to a pulse electron beam treatment showed a modified surface layer with a thickness of〜12 μm,appearing more resistant to corrosion attack than the bare surface of the alloy.In 0.6 M NaCl solution,the alloys with and without the surface modification exhibited average corrosion rates of 4.3 and 8.1 mm y^-1,respectively.The improved corrosion resistance was attributed to reduced cathodic activation,resulting from the surficial reduction of relatively noble Mg2Sn precipitates.

Effects of Electron Beam Local Postweld Heat Treatment on Microstructure and Properties of 30CrMnSiNi2A Steel Welded Joints

To improve the microstructure and properties of the electron beam welded joints, the vacuum or furnace whole post weld heat treatment (FWPWHT) usually should be done on it. The electron beam local post weld heat treatment (EBLPWHT) is a rather new heat treatment procedure that provides the advantages of high precision, flexibility and efficiency, energy saving and higher productivity. In this paper, the microstructure, mechanical properties, fracture toughness and fatigue properties of electron beam welded joints of 30CrMnSiNi2A steel in as-welded (AW) and EBLPWHT conditions have been investigated respectively. The results show that the microstructures of different zones of joints in as-welded condition are changed by EBLPWHT procedure, in which the welds from coarse needle martensite into lath-shaped martensite; the main structures of heat affected zones (HAZ) from lath-shaped martensite into lower bainite. The properties of welded joints can be improved by the EBLPWHT in some extent, especially the fracture toughness of the welds and the fatigue crack resistance of welded joints can be sufficiently improved. However, more appropriate heat treatment parameters of the EBLPWHT have to be studied in order to increase the mechanical properties of base metal near by the HAZ.

Electron-beam Treatment of Tungsten-free TiC/NiCr Cermet Ⅰ:Influence of Subsurface Layer Microstructure on Resistance to Wear during Cutting of Metals

An experimental investigation were performed on the effect of the impulse electron-beam irradiation upon microstruc-ture of the surface layer and on wear resistance of a cutting tool for sintered TiC/NiCr cermet. The results showed that the surface electron-beam treatment of the TiC/NiCr cermet is an efficient method for investigating the mi-crostructure and phase composition in the surface layer of the powder composite and there are optimal regimes of electron-beam treatment, which ensure a substantial increase in the resistance of the cermet to wear during cutting of metals.

Electron-beam Treatment of Tungsten-free TiC/NiCr CermetⅡ: Structural Transformations in the Subsurface Layer

The character of structural changes in the surface layer of titanium carbide （TiC） with Ni-Cr alloy binder was investigated theoretically and experimentally after electron-beam treatment of the material surface. The thermal influence of the electron-beam irradiation on the surface layer microstructure of the composite fine-grained material was mathematically analyzed. Quantitative estimations of the depth of the zone in microstructural phase transformations were carried out. The microstructure and concentration profile of Ti distribution in the metallic binder over the cross section of the surface layer with microstructural phase transformations after electron-pulse treatment of the hard metal surface were experimentally investigated.

Effects of zonal heat treatment on residual stresses and mechanical properties of electron beam welded TC4 alloy plates

Zonal heat treatment(ZHT) was conducted in situ to 14.5 mm-thick TC4 alloy plates by means of defocused electron beam after welding. The effects of ZHT on residual stresses,microstructures and mechanical properties of electron beam welded joints were investigated. Experimental results show residual stresses after welding are mostly relieved through ZHT,and the maximum values of longitudinal tensile stress and transverse compressive stress reduce by 76% and 65%,respectively. The tensile strength and ductility of welded joint after ZHT at slow scanning velocity are improved because of the reduction of residual stress and the microstructural changes of the base and weld metal. ZHT at fast scanning velocity is detrimental to the ductility of welded joint,which is resulted from insufficiently coarsened alpha phase in the fusion zone and the appearance of martensite in the base metal.

Microstructure characterization of electron beam welded joints of Ti_3Al after post-weld heat treatment

The effect of post-weld heat treatment on the microstructure characterization of electron beam welded(EBW) joints of Ti3Al-Nb was investigated.The results show that the microstructure of the weld is predominantly metastable,the columnar crystal metastructure of B2 phase.The microstructure morphology of the weld is significantly influenced by the method of the heat treatment.The microstructure of the weld is laminar structure(Widmanstaten structure) consisted of interphase α2 and B2 after post-weld heat treatment of 1000 ℃/2 h.The mechanism of the post-weld heat treatment makes the hardness distribution of joints homogeneous,but makes the whole joint somehow softened.

NUMERICAL ANALYSIS OF RESIDUAL STRESSES IN TITANIUM ALLOY DURING ELECTRON BEAM LOCAL POST-WELD HEAT TREATMENT

The distributions of temperature and residual stresses in thin plates of BT20titanium alloy are numerically analyzed by three-dimensional finite element software duringelectron beam welding and electron beam local post-weld heat treatment (EBLPWHT). Combined withnumerical calculating results, the effects of different EBLPWHT mode and parameters, including heattreating position, heating width and heating time, on the distribution of welding residual stressesare analyzed. The results show that, the residual tensile stresses in weld center can be largelydecreased when the weld is heat treated at back preface of the plate. The numerical results alsoindicated that the magnitude of the residual longitudinal stresses of the weld and the zone vicinityof the weld is decreased, and the range of the residual longitudinal stresses is increased alongwith the increase of heating width and heating time.

3D Finite Element Numerical Simulation of Residual Stresses on Electron Beam Welded BT20 Plates

A three-dimensional finite-element model (FEM) used for calculating electron beam (EB) welding temperature and stresses fields of thin plates of BT20 titanium has been developed in which the nonlinear thermophysical and thermo-mechanical properties of the material has been considered. The welding temperature field, the distributions of residual stresses in as-welded (AW) and electron beam local post-weld heat treatment (EBLPWHT) conditions have been successfully simulated. The results show that: (1) In the weld center, the maximum magnitude of residual tensile stresses of BT20 thin plates of Ti alloy is equal to 60%- 70% of its yield strength σs. (2) The residual tensile stresses in weld center can be even decreased after EBLPWHT and the longitudinal tensile stresses are decreased about 50% compared to joints in AW conditions. (3) The numerical calculating results of residual stresses by using FEM are basically in agreement with the experimental results. Combined with numerical calculating results, the effects of electron beam welding and EBLPWHT on the distribution of welding residual stresses in thin plates of BT20 have been analyzed in detail.

Microstructure and fatigue crack growth behaviour of electron beam welding in 30CrMnSiNi2A steel

The effects of two post-weld heat treatment processes on the microstructure and fatigue properties of the electron beam welded joints of 30CrMnSiNi2A steel were studied. Electron beam local post-weld heat treatment (EBLPWHT), in a vacuum chamber, immediately after welding and a traditional furnace whole post-weld heat treatment (FWPWHT) were accepted. The experimental results show that, after EBLPWHT, the main microstructure of weld is changed from coarse acicular martensite into lath martensite, and base metal is changed from ferrite and perlite into upper bainite and residual austenite, however the microstructures of different zones of joints in FWPWHT conditions are tempered sorbite. The fatigue crack growth rate da/dN of welds and base metal are not obviously changed among EBLPWHT, FWPWHT test and as-welded (AW) test, as the mechanical properties of materials have a certain but not large effect on the da/dN of welded joints. The resistance to near threshold fatigue crack growth data of welded joints can be largely improved by EBLPWHT and it is related to microstructure and crack closure effect.

Application of Electron Beam Surface Technologies in the Automotive Industry

Progress in the beam deflection technique opens up new possibilities for the application of electron beam (EB) surface and welding technologies in the automotive industry. This development is based on three-dimensional high-speed beam deflection and fully automatic online process control. So, in the EB surface treatment three-dimensional energy transfer fields can be realised which take into account the contour of a component, the conditions of heat conduction and the load conditions. High flexibility, precision and reproducibility are typical characteristics. High productivity is achieved by the simultaneous interaction of the EB in several processing areas or by carrying out several processes simultaneously. EB surface treatment is becoming more and more attractive and important especially in the automotive industry, and also in comparison to laser technologies. This paper deals with different EB surface technologies, for example hardening, remelting, surface alloying, dispersing or cladding of different materials such as steel, cast iron and different alloys of Al, Mg and Ti. Examples of applications in the automotive industry, especially engine components, will be discussed.

Microstructure and fracture toughness of electron beam welded joints of 30CrMnSiNi2A steel

Two post weld heat treatments (PWHT), 900 ℃ oil quenched and low temperature tempered (PWHTA) and high temperature tempered and then 900 ℃ oil quenched and low temperature tempered (PWHTB), are employed to treat the weldment. Then the effect of two post weld heat treatment processes on the microstructure,mechanical properties and fracture toughness of electron beam welded joints of 30CrMnSiNi2A steel have been discussed. The results show that, after two kinds of PWHT the microstructure and hardness at every zones of EBW joints are nearly same. Although the welds have good mechanical properties, fracture toughness of both weld and heat affected zone (HAZ) is low, the CTOD values of welds are comparatively higher than that of HAZ. Microstructure and fracture toughness of two EBW joints have no evident differences.

Weldability and liquation cracking behavior of ZhS6U superalloy during electron-beam welding

The weldability of the ZhS6U nickel-based superalloy, which is prone to solidification cracking during electron-beam welding(EBW) repair processes, was investigated. The effects of two different pre-weld heat-treatment cycles on the final microstructure before and after welding were examined. Welds were made on flat coupons using an EBW machine, and the two heat-treatment cycles were designed to reduce γ′ liquation before welding. Microstructural features were also examined by optical and scanning electron microscopy. The results showed that the change in the morphology and size of the γ′ precipitates in the pre-weld heat-treatment cycles changed the ability of the superalloy to release the tensile stresses caused by the matrix phase cooling after EBW. The high hardness in the welded coupons subjected to the first heat-treatment cycle resulted in greater resistance to stress release by the base alloy, and the concentration of stress in the base metal caused liquation cracks in the heat-affected zone and solidification cracks in the weld area.

Method for Converting Cone-Beam CT Values into Hounsfield Units for Radiation Treatment Planning

Cone-beam CT (CBCT) images acquired during radiation treatment can be used to recalculate the dose distribution as well as to confirm the treatment location. However, it is difficult to obtain the electron densities (EDs) necessary for dose calculation from CBCT images because of the effects of scatter contamination during CBCT image acquisition. This paper presents a mathematical method for converting the pixel values of CBCT images (CBCT values) into Hounsfield units (HUs) of radiation treatment simulation CT (simCT) images for use in radiation treatment planning. CBCT values are converted into HUs by matching the histograms of the CBCT values with the histograms of the HUs for each slice via linear scaling of the CBCT values. For prostate cancer and head-and-neck cancer patients, the EDs obtained from converted CBCT values (mCBCT values) show good agreement with the EDs obtained from HUs, within approximately 3.0%, and the dose calculated on the basis of CBCT images shows good agreement with the dose calculated on the basis of the simCT images, within approximately 2.0%. Because the CBCT values are converted for each slice, this conversion method can account for variation in the CBCT values associated with differences in body size, body shape, and inner tissue structures, as well as in longitudinally displaced positions from the isocenter, unlike conventional methods that use electron density phantoms. This method improves on conventional CBCT-ED conversion and shows considerable potential for improving the accuracy of radiation treatment planning using CBCT images.

工业废水难降解有机物深度处理技术与设计综述

随着废水排放标准的不断提高,工业废水处理厂面临着提标升级的技术需求,意味着需要去除水中的难降解有机物。目前的实际工程中,难降解有机物的深度处理通常使用高级氧化法、吸附、膜分离等方法。文章对不同工艺在废水深度处理单元中的作用机理和运行性能进行综述,并结合实际工作案例,提出废水深度处理工程的设计工作思路:调研-试验-设计,为工业废水难降解有机物深度处理的设计工作提供技术参考。

电子束辐照和超高压处理对红枣浓浆风味的影响

本研究以未处理样品为对照,采用巴氏杀菌(80℃,30 min)、电子束辐照(3、5、7 kGy)和超高压技术(400、500、600 MPa,6 min)对红枣浓浆样品进行处理,通过测定游离氨基酸、还原糖等呈味物质含量,结合电子鼻、电子舌技术和感官评价等方式分析不同处理对红枣浓浆风味的影响。结果表明:与对照组相比,巴氏杀菌和电子束辐照处理导致游离氨基酸含量显著下降,巴氏杀菌导致精氨酸、缬氨酸和亮氨酸等苦味氨基酸含量显著上升;电子束辐照和超高压处理组可以显著提升红枣浓浆样品中果糖含量;通过电子鼻检测发现8组样品传感器数值存在明显差异;电子舌结果显示,电子束辐照、超高压处理和未处理样品之间滋味特征存在明显差异,而巴氏杀菌处理样品与对照组样品滋味特征更为接近;在感官评价中,电子束辐照处理样品获得感官评分高于其他处理,主要表现为滋味、色泽和冲调性更好。总之,电子束辐照处理和超高压处理均能有效提升红枣浓浆风味品质。

Effects of heat treatment on mechanical properties of ODS nickel-based superalloy sheets prepared by EB-PVD

A Y2O3 dispersion strengthened nickel-based superalloy sheet（0.15 mm thick） was prepared by electron beam physical vapor deposition（EB-PVD） technology.Different heat treatments were used to improve the mechanical properties of the alloy sheet.Differential thermal analysis（DTA） was used to examine the thermal stability of the as-deposited sheet.Element contents,phase composition and microstructure investigations on as-deposited and heat treated specimens were performed by X-ray fluorescence spectrometer（XRF）,X-ray diffraction（XRD） and scanning electron microscopy（SEM）.Tensile tests were conducted at room temperature on specimens as-deposited and heat treated.The results show that the as-deposited sheet is composed of equiaxed grains on the substrate side and columnar grains on the evaporation side.The as-deposited sheet shows poor ductility due to micropores between columnar grains.The strength and ductility can be improved effectively by annealing at 800°C for 3 h.For samples treated at 1100°C,the strength drops down due to the precipitates of Y3Al5O12（YAG）.

医用加速器电子治疗模式的BEAM程序分析

医用电子直线加速器XHA9在水模体中的实测曲线显示出其标称能量低、表面剂量偏高等现象。为寻求解决途径,用蒙特卡罗程序BEAM对XHA9 7 MeV电子治疗模式E7建立了初始电子束模型,并计算了水模中的百分深度剂量(PDD)曲线,分析了各部件产生的电子对治疗电子束的贡献,确定限光筒产生的大量低能电子是导致出现标称能量低、表面剂量偏高等现象的主要原因。通过修改限光筒、散射箔等部件,分步优化了治疗头结构。模拟计算结果表明:优化方案提高了加速器的标称能量,降低了表面剂量和轫致辐射剂量,使剂量均匀性得到明显改善。

Sterilization complexes based on ILU-type electron accelerators

This paper describes the industrial electron accelerators of the ILU type and their usage for sterilization.The ILU machines produced by Budker Institute of Nuclear Physics have energy range of 0.8-10 MeV and beam power up to 100 kW,and they are working in industries all over the world.The ILU-10 and ILU-14 machines are described as well as the industrial sterilization facility based on ILU-6,ILU-10 and ILU-14 machines.