For Automatic Optical Inspection (AOI) machines that were introduced to Printed Circuit Board market more than five years ago, illumination technique and light devices are outdated. Images captured by old AO...For Automatic Optical Inspection (AOI) machines that were introduced to Printed Circuit Board market more than five years ago, illumination technique and light devices are outdated. Images captured by old AOI machines are not easy to be recognized by typical optical character recognition (OCR) algorithms, especially for dark silk. How to effectively increase silk recognition accuracy is indispensable for improving overall production efficiency in SMT plant. This paper uses fine tuned Character Region Awareness for Text Detection (CRAFT) method to build model for dark silk recognition. CRAFT model consists of a structure similar to U-net, followed by VGG based convolutional neural network. Continuous two-dimensional Gaussian distribution was used for the annotation of image segmentation. CRAFT model is good at recognizing different types of printed characters with high accuracy and transferability. Results show that with the help of CRAFT model, accuracy for OK board is 95% (error rate is 5%), and accuracy for NG board is 100% (omission rate is 0%).展开更多
In Electronics Manufacturing Services (EMS) industry, Printed Circuit Board (PCB) inspection is tricky and hard, especially for soldering point inspection due to the extremely tiny size and inconsistent appearance for...In Electronics Manufacturing Services (EMS) industry, Printed Circuit Board (PCB) inspection is tricky and hard, especially for soldering point inspection due to the extremely tiny size and inconsistent appearance for uneven heating in reflow soldering process. Conventional computer vision technique based on OpenCV or Halcon usually cause false positive call for originally good soldering point on PCB because OpenCV or Halcon use the pre-defined threshold in color proportion for deciding whether the specific soldering point is OK or NG (not good). However, soldering point forms are various after heating in reflow soldering process. This paper puts forward a VGG structure deep convolutional neural network, which is named SolderNet for processing soldering point after reflow heating process to effectively inspect soldering point status, reduce omission rate and error rate, and increase first pass rate. SolderNet consists of 11 hidden convolution layers and 3 densely connected layers. Accuracy reports are divided into OK point recognition and NG point recognition. For OK soldering point recognition, 92% is achieved. For NG soldering point recognition, 99% is achieved. The dataset is collected from KAGA Co. Ltd Plant in Suzhou. First pass rate at KAGA plant is increased from 25% to 80% in general.展开更多
文摘For Automatic Optical Inspection (AOI) machines that were introduced to Printed Circuit Board market more than five years ago, illumination technique and light devices are outdated. Images captured by old AOI machines are not easy to be recognized by typical optical character recognition (OCR) algorithms, especially for dark silk. How to effectively increase silk recognition accuracy is indispensable for improving overall production efficiency in SMT plant. This paper uses fine tuned Character Region Awareness for Text Detection (CRAFT) method to build model for dark silk recognition. CRAFT model consists of a structure similar to U-net, followed by VGG based convolutional neural network. Continuous two-dimensional Gaussian distribution was used for the annotation of image segmentation. CRAFT model is good at recognizing different types of printed characters with high accuracy and transferability. Results show that with the help of CRAFT model, accuracy for OK board is 95% (error rate is 5%), and accuracy for NG board is 100% (omission rate is 0%).
文摘In Electronics Manufacturing Services (EMS) industry, Printed Circuit Board (PCB) inspection is tricky and hard, especially for soldering point inspection due to the extremely tiny size and inconsistent appearance for uneven heating in reflow soldering process. Conventional computer vision technique based on OpenCV or Halcon usually cause false positive call for originally good soldering point on PCB because OpenCV or Halcon use the pre-defined threshold in color proportion for deciding whether the specific soldering point is OK or NG (not good). However, soldering point forms are various after heating in reflow soldering process. This paper puts forward a VGG structure deep convolutional neural network, which is named SolderNet for processing soldering point after reflow heating process to effectively inspect soldering point status, reduce omission rate and error rate, and increase first pass rate. SolderNet consists of 11 hidden convolution layers and 3 densely connected layers. Accuracy reports are divided into OK point recognition and NG point recognition. For OK soldering point recognition, 92% is achieved. For NG soldering point recognition, 99% is achieved. The dataset is collected from KAGA Co. Ltd Plant in Suzhou. First pass rate at KAGA plant is increased from 25% to 80% in general.
