This paper concentrates on the development of glasses with self-cleaning surfaces exhibiting high water contact angles. In this study, we prepared super-hydrophobic nano-ceramic coated glass based on titania & sil...This paper concentrates on the development of glasses with self-cleaning surfaces exhibiting high water contact angles. In this study, we prepared super-hydrophobic nano-ceramic coated glass based on titania & silica using simple sol-gel & dip coating methods and studied the best composition of the coatings by altering ratios of titanium tetraisopropoxide (TTIP)/tetraethyl orthosilicate (TEOS) with different homogenizing agents. We characterized the coatings by surface roughness measurement, percentage of optical transmission, static contact angle, near-infrared (NIR) transmission, and diffuse reflectance. The fabrication of coatings on glass substrates played an important role in increasing the water contact angle of about 95° and visible & NIR transmission of about 90%. We compared our modified glass substrate with commercial low emissivity (Low E) glass using X-ray diffraction (XRD) analysis, which showed pure amorphous surface claiming excellent wettability and thus the prepared glass substrate could have a variety of applications in different fields.展开更多
Nano-antimony-doped tin oxide(ATO) was synthesized using the sol-gel method.A colloidal dispersion of ATO nanoparticles in distilled water was achieved using a milling process in which different dispersants were stu...Nano-antimony-doped tin oxide(ATO) was synthesized using the sol-gel method.A colloidal dispersion of ATO nanoparticles in distilled water was achieved using a milling process in which different dispersants were studied.In this paper,different factors that affect the stability of ATO nanoparticles were discussed,such as zeta potential,dispersant,and pH value.Sodium polyphosphate was a suitable dispersant for stabilizing ATO nanoparticles in distilled water.A stable dispersion of ATO nanoparticles in distilled water was prepared.The stable dispersion of ATO nanoparticles was used to prepare nano-thermal insulation glass paint to block near-infrared rays of sunlight.展开更多
A metallic glass coating with the composition of Fe51.33Cr14.9Mo25.67Y3.4C3.44B1.26 (mole fraction, %) on the Q235 stainless steel was developed by the detonation gun (D-gun) spraying process. The microstructure a...A metallic glass coating with the composition of Fe51.33Cr14.9Mo25.67Y3.4C3.44B1.26 (mole fraction, %) on the Q235 stainless steel was developed by the detonation gun (D-gun) spraying process. The microstructure and the phase aggregate were analyzed by scanning electron microscopy and X-ray diffractometry, respectively. Microhardness, wear resistance and corrosion behavior were assessed using a Vickers microhardness tester, a ball-on-disk wear testing machine and the electrochemical measurement method, respectively. Microstructural studies show that the coatings possess a densely layered structure with the porosity less than 2.1%. The tribological behavior of the coatings examined under dry conditions shows that their relative wear resistance is five times higher than that of the substrate material. Both adhesive wear and abrasive wear contribute to the friction, but the former is the dominant wear mechanism of the metallic glass coatings. The coatings exhibit low passive current density and extremely wide passive region in 3.5% NaCl solution, thus indicating excellent corrosion resistance.展开更多
In this paper, FeBSiNbCr metallic glass coatings were prepared onto AISI 1045 steel substrate by using wire arc spraying process. The phase and structure of the coating were characterized by transmission electron micr...In this paper, FeBSiNbCr metallic glass coatings were prepared onto AISI 1045 steel substrate by using wire arc spraying process. The phase and structure of the coating were characterized by transmission electron microscopy (TEM), X-ray diffraction (XRD) and scanning election microscopy (SEM) equipped with energy dispersive X-ray analysis (EDX). The microstructure of the coating consists of full amorphous phase. The coating has high hardness and low porosity. Full density and little oxides are detected in the coating. The mechanical properties, especially wear resistance, were investigated. The relationship between wear behavior and structure of the coatings were analyzed in detail. The main failure mechanism of the metallic glass coating is brittle breaking and fracture. The results indicate that FeBSiNbCr metallic glass coating has excellent resistance to abrasive wear.展开更多
The preferable mechanical properties of Mg alloys along with excellent compatibility with human bone have established their applicability as implant biomaterials.However,a higher corrosion/degradation rate of Mg alloy...The preferable mechanical properties of Mg alloys along with excellent compatibility with human bone have established their applicability as implant biomaterials.However,a higher corrosion/degradation rate of Mg alloys in body fluids limits its biomedical applications.In this direction,surface modification and coating are explored as appropriate strategies to mode the degradation rate of Mg alloys.The constituents of bioactive glass(BG)provide strength,bio-inertness and bone bonding capability.Hence,researchers have explored the coating of BG on Mg alloys and investigated chemical,mechanical and biological properties of the coated alloys.In this review,we have made an attempt to compile the literature works done on the coating of BG on Mg alloys and its features.Underlying interfacial aspects of the coated substrates towards the degradation behavior are highlighted.The way forward to further improve the coating characteristics of BG coated Mg alloys are remarked.展开更多
A continuous production process was developed for coating bulk metallic glasses on the metallic wire surface. The effects of processing parameters, including the drawing velocity and coating temperature, on the coatin...A continuous production process was developed for coating bulk metallic glasses on the metallic wire surface. The effects of processing parameters, including the drawing velocity and coating temperature, on the coating thickness were investigated. It is found that the coating thickness increases with the increase in drawing velocity but decreases with the increase in coating temperature. A fluid mechanical model was developed to quantify the coating thickness under various processing conditions. By using this theoretical model, the coating thickness was calculated, and the calculated values are in good agreement with the experimental data.展开更多
The low-melting phosphate glass was prepared for production of glass binders for protective coating of steel slab. Effects of different O/P ratios on glass structures and properties were analyzed. Differential thermal...The low-melting phosphate glass was prepared for production of glass binders for protective coating of steel slab. Effects of different O/P ratios on glass structures and properties were analyzed. Differential thermal analysis (DTA) and infrared spectroscopy (IR) techniques were applied for low-melting glass binder. It was found that the glass transition temperature(T) was about 300 ℃ and softening temperature(T1) was about 480 ℃. The choice of O/P ratio was very important to the glass transition and softening temperatures. When more P=O bonds existed in the glass networks, P-O-P bond angle was deformed with decreasing of the ratio of O/E The coatings could adhere to the substrates instantaneously at 800 ℃ when the content of binder exceeded 3wt%. The optimal content of glass binder was 5wt%.展开更多
On the basis of good anticorrosion capability of silicate glass,silicate glass coating was sprayed by high velocity oxygen fuel (HVOF) and the corrosion mechanism in 5% NaCl solution was studied. Scanning electron mic...On the basis of good anticorrosion capability of silicate glass,silicate glass coating was sprayed by high velocity oxygen fuel (HVOF) and the corrosion mechanism in 5% NaCl solution was studied. Scanning electron microscope (SEM) ,energy dispersive X-ray analysis (EDX) ,X-ray diffraction (XRD) and potentiom- eter were used to study the coating composition and corrosion process. The result shows that silicate glass coating is entirely noncrystallizable. Silicate glass coating has very low incidence of hole with compact structure. Electric double-layer can form at coating/solution interface and corrosive solution performs as a lead connecting the coating surface and substrate after permeating through glass coating. The corrosion mechanism of silicate glass coating is similar to that of glass and the entire corrosion process can be divided into some states. The whole corrosion process happens in glass coating without substrate basically. The fluctuation of the self-corrosion potential about glass coating in corrosion solution can help to research the corrosion process.展开更多
A series of BaO-La2O3-B2O3(BLB) glass coats on the Ti-based alloy substrates were developed at different temperatures for different times. The BLB glasses were analyzed by differential thermal analysis(DTA) and therma...A series of BaO-La2O3-B2O3(BLB) glass coats on the Ti-based alloy substrates were developed at different temperatures for different times. The BLB glasses were analyzed by differential thermal analysis(DTA) and thermal mechanical analysis(TMA) to determine the crystallization temperature and coefficients of thermal expansion(CETs) of the glass. The tensile strength and microstructure of the glass coats were analyzed and the effects of the coating condition on the tensile strength and microstructure were discussed. The results show that the CETs of the borate glass at different temperatures match with those of Ti-based alloy,and the difference between the borate glass and Ti-based alloy at each temperature is below 5%. The spreading area in N2 atmosphere is much larger than that in air atmosphere,indicating that N2 atmosphere is helpful for the wetting of borate glass to Ti-based alloy. The tensile strength of the glass coats can reach as high as 28.42 MPa,meeting the requirements for the coat binder. With the increase of coating time,the tensile strength of coats increases firstly while then decreases. The coat prepared at 730 ℃ for 30 min is fairly smooth and complete,while the other coats contain lots of defects such as large or small uncoated region. It is believed that the coating temperature of 730 ℃ and coating time of 30 min are the proper coating conditions to prepare BLB glass coats.展开更多
The oxidation behavior of Hastelloy-XR alloy was investigated to obtain the optimum surface condition for corrosion-resistant glass-coatings. The surface morphology of oxide scales changed significantly with variation...The oxidation behavior of Hastelloy-XR alloy was investigated to obtain the optimum surface condition for corrosion-resistant glass-coatings. The surface morphology of oxide scales changed significantly with variation of temperatureand oxygen partial pressure (po2 ). The oxidation kinetics was mainly parabolic independent of oxidation conditions.The oxide scales were consisted of inner Cr2O3 and outer spinel layers. The phase component of spinel layers wereMn1.5Cr1.5O4 and (Mn,Ni)(Cr,Fe)2O4 for the oxygen partial pressures po2<10 kPa and po2>10 kPa, respectively.The optimum oxidation condition to obtain an oxide scale for well-adhered glass-coating to the substrate was 1248 Kand po2 =0.01 kPa for the oxidation time of 43 ks.展开更多
A cerium-iron oxide solar control coating on glass was prepared by citric acid sol-gel method, dip-coating techniques and proper heat treatment process. Results show that the cerium-iron glass coating is composed of n...A cerium-iron oxide solar control coating on glass was prepared by citric acid sol-gel method, dip-coating techniques and proper heat treatment process. Results show that the cerium-iron glass coating is composed of nanocrystalline CeO2, Fe2O3, and nano holes. The cerium-iron glass coating has high transmittance in visible light, low UV and near IR transmittance. The wavelength of absorption edge for most glass coating has an obvious redshift to about 375 nm. There exist a wide absorption band at the range of 800-1600 nm and high transmittance at the wavelength from 400 nm to 800 nm, and the solar energy and visible transmittances are 50% and 65%, respectively. It ascribes to the high content of trivalence cerium and bivalence iron ions in the cerium/iron coating. It is indicated that this kind of glass coating has very good UV-sheering and heat-insulating property, can be used as an effective solar control glass in automobile and architecture.展开更多
Copper-cadmium halide doped photochromic glass coating on plate glass has been prepared by a sol-gel process. The sample shows reversible photochromic effect. The results of X-ray diffraction (XRD) and infrared (IR) s...Copper-cadmium halide doped photochromic glass coating on plate glass has been prepared by a sol-gel process. The sample shows reversible photochromic effect. The results of X-ray diffraction (XRD) and infrared (IR) spectrum investigations indicate that the photochromic phase of tile coating is CuBr_xCl_(1-x), solid solution, and that the structure network of the coating is connected with the bonds of Si-O-Si, Si-O-B and Si-O-Al.展开更多
Applying thermal spraying to forming glass enamel coatings is explored in present paper. Four kinds of glass enamel frits suited to flame spraying have been prepared and the flame spraying experiments have conducted. ...Applying thermal spraying to forming glass enamel coatings is explored in present paper. Four kinds of glass enamel frits suited to flame spraying have been prepared and the flame spraying experiments have conducted. It is possible to form glass enamel coatings on still substrates by a proper flame spraying technique. Besides the obvious mechanical adhesion obtained by roughening the surface of the still substrates, the element micro diffusion between glass enamel coatings and substrates have been produced during the spraying process, Hence metallurgical chemical adhesion is derived.展开更多
In this study, a new route to produce pure and composite ZnO-MgO thin films has been presented. In the process the pure ZnO thin films were the starting point, ending up with MgO by doping various percentages (from 0%...In this study, a new route to produce pure and composite ZnO-MgO thin films has been presented. In the process the pure ZnO thin films were the starting point, ending up with MgO by doping various percentages (from 0% to 100%) of Mg with the help of sol-gel spin coating technique. The crystal phases in all doping levels have been obtained when the samples annealed at 600℃ for a duration of 6 hours. The X-ray diffraction (XRD) spectra, the scanning electron microscopy (SEM) micrographs and UV-Vis absorption spectra have been performed to elucidate the composed film structures.展开更多
The Fe-based amorphous metallic matrix coating (Fe-AMMC) was fabricated with the powder mixtures of Fe-based metallic glass synthesized with industrial raw materials, NiCr alloy and WC particle by high velocity oxy-...The Fe-based amorphous metallic matrix coating (Fe-AMMC) was fabricated with the powder mixtures of Fe-based metallic glass synthesized with industrial raw materials, NiCr alloy and WC particle by high velocity oxy-fuel (HVOF) spraying. The corrosion resistance of Fe-AMMC was investigated by potentiodynamic polarization tests in 1 mol/L HCl, NaCl, H2SO4 and NaOH solutions, respectively. The surface morphologies corroded were observed by SEM. The results indicate that Fe-AMMC exhibits excellent corrosion resistance, higher corrosion resistance than 304L stainless steel in the chloride solutions. The low corrosion current density and passive current density of Fe-AMMC with a wide spontaneous passivation region are about 132.0μA/cm2 and 9.0 mA/cm2 in HCl solution, and about 2.5 μA/cm2 and 2.3 mA/cm2 in NaCl solution. The excellent corrosion resistance demonstrates that Fe-based amorphous metallic matrix powder is a viable engineering material in practical anti-corrosion and anti-wear coating applications.展开更多
(Zr41.2Ti13.sCu12.sNi10Be22.5)100-~Nb~ (at%, x=0 and 8) bulk metallic glasses (BMGs) were coated on the surface of Q195 steel wires by a continuous coating process. The potentiodynamic polarization tests of thes...(Zr41.2Ti13.sCu12.sNi10Be22.5)100-~Nb~ (at%, x=0 and 8) bulk metallic glasses (BMGs) were coated on the surface of Q195 steel wires by a continuous coating process. The potentiodynamic polarization tests of these BMGs were conducted in 3.5wt% NaC1 aqueous solution. It is found that the addition of 8at% Nb into Zr41.2Ti13.sCu12.sNi10Be22.5 alloy results in the improvement of corrosion resistance with the pitting potential of -52 mV, the open circuit potential of-446 mV, and the corrosion current density of 9.86x 10-6 mA/cm2. This may be attributed to that Nb is beneficial to passivate and stabilize Zr and Ti.展开更多
The method of manufacturing the composite wire by extruding lead to coated glass fiber is described. The different composite wire that diameter is from 0.5 to 1.0mm has been produced by two kinds of different extrudin...The method of manufacturing the composite wire by extruding lead to coated glass fiber is described. The different composite wire that diameter is from 0.5 to 1.0mm has been produced by two kinds of different extruding technology (getting wire along horizontal direction and getting wire along perpendicular direction). The optimal extruding techno- logical parameter has been given in different extruding technology by the physical simulation (H: 300℃, 550kN, 0.16mm. P: 300℃, 215kN, 0.16mm). The effect on the coating speed by other extruding technological parameters in the different extruding technology has been discussed. The extruding temperature and extruding force is higher, the coating speed is faster. It has been pointed, that the affection on the extruding technology by the extruding temperature has also behaved as the extruding temperature rising up spontaneously. The reason for exiting the minimum extruding force and maximum extruding force also has been discussion in this paper. It is also important to the extruding process and coating speed that is the coating clearance.展开更多
The self-cleaning glass coated with Fe3+-TiO2 photocatalytic thin film was prepared by sol-gel process from the system Ti(OC4H9)4-NH(C2H4OH)2-C2H5OH-H2O containing FeCl3. The microstructure and properties of the f...The self-cleaning glass coated with Fe3+-TiO2 photocatalytic thin film was prepared by sol-gel process from the system Ti(OC4H9)4-NH(C2H4OH)2-C2H5OH-H2O containing FeCl3. The microstructure and properties of the film were studied using differential thermal analysis-thermogravimetry(DTA-TG), X-ray diffration(XRD) and scanning electron microscope(SEM). The transmittance of the self-cleaning glass was measured by using UV-Vis spectrometer. The effects of content of Fe3+ and the thickness of Fe3+-TiO2 thin film on the photocatalytic activity were examined. The results show that the photocatalytic thin films are mainly composed of Fe3O4 and TiO2 particles within 10100 nm. The appropriate amount of Fe3+ is effective for improving the photocatalytic activities of TiO2. The best photocatalytic activity is obtained when the molar ratio of Fe3+ to TiO2 is 0.005 and the glass is coated with 9 layers.展开更多
The biodegradation behavior of Mg,coated by polymethyl methacrylate as well as polymethyl methacrylate(PMMA)−bioactive glass(BG)composite was investigated.Electrophoretic deposition and dip coating techniques were ado...The biodegradation behavior of Mg,coated by polymethyl methacrylate as well as polymethyl methacrylate(PMMA)−bioactive glass(BG)composite was investigated.Electrophoretic deposition and dip coating techniques were adopted to prepare composite coating using a suspension of different percentages of the above two chemical materials.The deposited coatings were characterized using SEM,EDS,FTIR,and water contact angle measurements.Biodegradation behavior study of the coated Mg was performed using linear polarization,impedance spectroscopy,and immersion tests in simulated body fluid.The compact and homogeneous composite coating was developed as evidenced by electron microscopy results.The water contact angle measurement showed a 44°increase in the contact angle of the composite coated Mg compared to the uncoated one.The composite coating was covered by a bone-like hydroxyapatite layer after 336 h,indicating that the coating has an excellent in vitro bioactivity.The electrochemical testing results confirmed a significant reduction,96.9%,in the biodegradation rate of Mg coated with the composite prepared from 45 g/L PMMA+3.5 g/L 45S5 GB suspension compared to that of the uncoated one.Therefore,the composite coated Mg can be proposed as a promising material for biodegradable implant application.展开更多
A new technology of using lead coated on glass fiber to produce continuous wire for battery of electric vehicles (EVs) and hybrid electric vehicles (HEVs) was studied. Some new devices were made to improve the materia...A new technology of using lead coated on glass fiber to produce continuous wire for battery of electric vehicles (EVs) and hybrid electric vehicles (HEVs) was studied. Some new devices were made to improve the material capability, and the technological parameters were determined. The relationships among different parameters in the new technology were discussed, especially the relationship between the coating speed and other parameters. The microstructure and tensile strength of the composite wire were also analyzed.展开更多
文摘This paper concentrates on the development of glasses with self-cleaning surfaces exhibiting high water contact angles. In this study, we prepared super-hydrophobic nano-ceramic coated glass based on titania & silica using simple sol-gel & dip coating methods and studied the best composition of the coatings by altering ratios of titanium tetraisopropoxide (TTIP)/tetraethyl orthosilicate (TEOS) with different homogenizing agents. We characterized the coatings by surface roughness measurement, percentage of optical transmission, static contact angle, near-infrared (NIR) transmission, and diffuse reflectance. The fabrication of coatings on glass substrates played an important role in increasing the water contact angle of about 95° and visible & NIR transmission of about 90%. We compared our modified glass substrate with commercial low emissivity (Low E) glass using X-ray diffraction (XRD) analysis, which showed pure amorphous surface claiming excellent wettability and thus the prepared glass substrate could have a variety of applications in different fields.
基金financed by the China Postdoctoral Science Foundation(2012M511809)the National Natural Science Foundation of China(51178189)the Guangdong-Hongkong Breakthrough Project in Key Areas(2004A30310001)
文摘Nano-antimony-doped tin oxide(ATO) was synthesized using the sol-gel method.A colloidal dispersion of ATO nanoparticles in distilled water was achieved using a milling process in which different dispersants were studied.In this paper,different factors that affect the stability of ATO nanoparticles were discussed,such as zeta potential,dispersant,and pH value.Sodium polyphosphate was a suitable dispersant for stabilizing ATO nanoparticles in distilled water.A stable dispersion of ATO nanoparticles in distilled water was prepared.The stable dispersion of ATO nanoparticles was used to prepare nano-thermal insulation glass paint to block near-infrared rays of sunlight.
基金Project(51301205)supported by the National Natural Science Foundation of ChinaProject(20130162120001)supported by the Doctoral Program of Higher Education of China+2 种基金Project(K1502003-11)supported by the Changsha Municipal Major Science and Technology Program,ChinaProject(K1406012-11)supported by the Changsha Municipal Science and Technology Plan,ChinaProject(2016CX003)supported by the Innovation-driven Plan in Central South University,China
文摘A metallic glass coating with the composition of Fe51.33Cr14.9Mo25.67Y3.4C3.44B1.26 (mole fraction, %) on the Q235 stainless steel was developed by the detonation gun (D-gun) spraying process. The microstructure and the phase aggregate were analyzed by scanning electron microscopy and X-ray diffractometry, respectively. Microhardness, wear resistance and corrosion behavior were assessed using a Vickers microhardness tester, a ball-on-disk wear testing machine and the electrochemical measurement method, respectively. Microstructural studies show that the coatings possess a densely layered structure with the porosity less than 2.1%. The tribological behavior of the coatings examined under dry conditions shows that their relative wear resistance is five times higher than that of the substrate material. Both adhesive wear and abrasive wear contribute to the friction, but the former is the dominant wear mechanism of the metallic glass coatings. The coatings exhibit low passive current density and extremely wide passive region in 3.5% NaCl solution, thus indicating excellent corrosion resistance.
基金support provided by Key Natural Science Foundation of China(No.50735006)National Key Laboratory for Remanufacturing(No.914OC85020508OC85)Key Laboratory for Advanced Materials Processing Technology,Ministry of Education,China(No.200802)
文摘In this paper, FeBSiNbCr metallic glass coatings were prepared onto AISI 1045 steel substrate by using wire arc spraying process. The phase and structure of the coating were characterized by transmission electron microscopy (TEM), X-ray diffraction (XRD) and scanning election microscopy (SEM) equipped with energy dispersive X-ray analysis (EDX). The microstructure of the coating consists of full amorphous phase. The coating has high hardness and low porosity. Full density and little oxides are detected in the coating. The mechanical properties, especially wear resistance, were investigated. The relationship between wear behavior and structure of the coatings were analyzed in detail. The main failure mechanism of the metallic glass coating is brittle breaking and fracture. The results indicate that FeBSiNbCr metallic glass coating has excellent resistance to abrasive wear.
文摘The preferable mechanical properties of Mg alloys along with excellent compatibility with human bone have established their applicability as implant biomaterials.However,a higher corrosion/degradation rate of Mg alloys in body fluids limits its biomedical applications.In this direction,surface modification and coating are explored as appropriate strategies to mode the degradation rate of Mg alloys.The constituents of bioactive glass(BG)provide strength,bio-inertness and bone bonding capability.Hence,researchers have explored the coating of BG on Mg alloys and investigated chemical,mechanical and biological properties of the coated alloys.In this review,we have made an attempt to compile the literature works done on the coating of BG on Mg alloys and its features.Underlying interfacial aspects of the coated substrates towards the degradation behavior are highlighted.The way forward to further improve the coating characteristics of BG coated Mg alloys are remarked.
基金supported by the Specialized Research Fund for the Doctoral Program of Higher Education of China(No.20100006120020)the National Natural Science Foundation of China(Nos.51010001,51071018,and 51001009)+1 种基金the Program of Introducing Talents of Discipline to Universities(the 111 Project,No.B07003)the Program for Changjiang Scholars and Innovative Research Team in Universities of the Ministry of Education of China
文摘A continuous production process was developed for coating bulk metallic glasses on the metallic wire surface. The effects of processing parameters, including the drawing velocity and coating temperature, on the coating thickness were investigated. It is found that the coating thickness increases with the increase in drawing velocity but decreases with the increase in coating temperature. A fluid mechanical model was developed to quantify the coating thickness under various processing conditions. By using this theoretical model, the coating thickness was calculated, and the calculated values are in good agreement with the experimental data.
基金Funded by the National Natural Science Foundation of China(No.51202249)the Key Projects in the National Science&Technology Pillar Program in the Twelfth Five-year Plan Period(No.2012BAB08B04)
文摘The low-melting phosphate glass was prepared for production of glass binders for protective coating of steel slab. Effects of different O/P ratios on glass structures and properties were analyzed. Differential thermal analysis (DTA) and infrared spectroscopy (IR) techniques were applied for low-melting glass binder. It was found that the glass transition temperature(T) was about 300 ℃ and softening temperature(T1) was about 480 ℃. The choice of O/P ratio was very important to the glass transition and softening temperatures. When more P=O bonds existed in the glass networks, P-O-P bond angle was deformed with decreasing of the ratio of O/E The coatings could adhere to the substrates instantaneously at 800 ℃ when the content of binder exceeded 3wt%. The optimal content of glass binder was 5wt%.
文摘On the basis of good anticorrosion capability of silicate glass,silicate glass coating was sprayed by high velocity oxygen fuel (HVOF) and the corrosion mechanism in 5% NaCl solution was studied. Scanning electron microscope (SEM) ,energy dispersive X-ray analysis (EDX) ,X-ray diffraction (XRD) and potentiom- eter were used to study the coating composition and corrosion process. The result shows that silicate glass coating is entirely noncrystallizable. Silicate glass coating has very low incidence of hole with compact structure. Electric double-layer can form at coating/solution interface and corrosive solution performs as a lead connecting the coating surface and substrate after permeating through glass coating. The corrosion mechanism of silicate glass coating is similar to that of glass and the entire corrosion process can be divided into some states. The whole corrosion process happens in glass coating without substrate basically. The fluctuation of the self-corrosion potential about glass coating in corrosion solution can help to research the corrosion process.
基金Project(50572090) supported by the National Natural Science Foundation of China
文摘A series of BaO-La2O3-B2O3(BLB) glass coats on the Ti-based alloy substrates were developed at different temperatures for different times. The BLB glasses were analyzed by differential thermal analysis(DTA) and thermal mechanical analysis(TMA) to determine the crystallization temperature and coefficients of thermal expansion(CETs) of the glass. The tensile strength and microstructure of the glass coats were analyzed and the effects of the coating condition on the tensile strength and microstructure were discussed. The results show that the CETs of the borate glass at different temperatures match with those of Ti-based alloy,and the difference between the borate glass and Ti-based alloy at each temperature is below 5%. The spreading area in N2 atmosphere is much larger than that in air atmosphere,indicating that N2 atmosphere is helpful for the wetting of borate glass to Ti-based alloy. The tensile strength of the glass coats can reach as high as 28.42 MPa,meeting the requirements for the coat binder. With the increase of coating time,the tensile strength of coats increases firstly while then decreases. The coat prepared at 730 ℃ for 30 min is fairly smooth and complete,while the other coats contain lots of defects such as large or small uncoated region. It is believed that the coating temperature of 730 ℃ and coating time of 30 min are the proper coating conditions to prepare BLB glass coats.
基金A part of this study was supported by Tokyu Foundation for Inbound StudentThe authors thank Messrs Y.Murakami and S.Ito of Laboratory for Advanced Materials, Institute for Materials Research for EPMA and TEM analyses.
文摘The oxidation behavior of Hastelloy-XR alloy was investigated to obtain the optimum surface condition for corrosion-resistant glass-coatings. The surface morphology of oxide scales changed significantly with variation of temperatureand oxygen partial pressure (po2 ). The oxidation kinetics was mainly parabolic independent of oxidation conditions.The oxide scales were consisted of inner Cr2O3 and outer spinel layers. The phase component of spinel layers wereMn1.5Cr1.5O4 and (Mn,Ni)(Cr,Fe)2O4 for the oxygen partial pressures po2<10 kPa and po2>10 kPa, respectively.The optimum oxidation condition to obtain an oxide scale for well-adhered glass-coating to the substrate was 1248 Kand po2 =0.01 kPa for the oxidation time of 43 ks.
基金This work was financially supported by the Tsinghua University Fundamental Research Foundation (No.JCq2005045).
文摘A cerium-iron oxide solar control coating on glass was prepared by citric acid sol-gel method, dip-coating techniques and proper heat treatment process. Results show that the cerium-iron glass coating is composed of nanocrystalline CeO2, Fe2O3, and nano holes. The cerium-iron glass coating has high transmittance in visible light, low UV and near IR transmittance. The wavelength of absorption edge for most glass coating has an obvious redshift to about 375 nm. There exist a wide absorption band at the range of 800-1600 nm and high transmittance at the wavelength from 400 nm to 800 nm, and the solar energy and visible transmittances are 50% and 65%, respectively. It ascribes to the high content of trivalence cerium and bivalence iron ions in the cerium/iron coating. It is indicated that this kind of glass coating has very good UV-sheering and heat-insulating property, can be used as an effective solar control glass in automobile and architecture.
文摘Copper-cadmium halide doped photochromic glass coating on plate glass has been prepared by a sol-gel process. The sample shows reversible photochromic effect. The results of X-ray diffraction (XRD) and infrared (IR) spectrum investigations indicate that the photochromic phase of tile coating is CuBr_xCl_(1-x), solid solution, and that the structure network of the coating is connected with the bonds of Si-O-Si, Si-O-B and Si-O-Al.
文摘Applying thermal spraying to forming glass enamel coatings is explored in present paper. Four kinds of glass enamel frits suited to flame spraying have been prepared and the flame spraying experiments have conducted. It is possible to form glass enamel coatings on still substrates by a proper flame spraying technique. Besides the obvious mechanical adhesion obtained by roughening the surface of the still substrates, the element micro diffusion between glass enamel coatings and substrates have been produced during the spraying process, Hence metallurgical chemical adhesion is derived.
文摘In this study, a new route to produce pure and composite ZnO-MgO thin films has been presented. In the process the pure ZnO thin films were the starting point, ending up with MgO by doping various percentages (from 0% to 100%) of Mg with the help of sol-gel spin coating technique. The crystal phases in all doping levels have been obtained when the samples annealed at 600℃ for a duration of 6 hours. The X-ray diffraction (XRD) spectra, the scanning electron microscopy (SEM) micrographs and UV-Vis absorption spectra have been performed to elucidate the composed film structures.
基金Project(EA201103238)supported by Nanchang Hangkong University Doctor Startup Fund,China
文摘The Fe-based amorphous metallic matrix coating (Fe-AMMC) was fabricated with the powder mixtures of Fe-based metallic glass synthesized with industrial raw materials, NiCr alloy and WC particle by high velocity oxy-fuel (HVOF) spraying. The corrosion resistance of Fe-AMMC was investigated by potentiodynamic polarization tests in 1 mol/L HCl, NaCl, H2SO4 and NaOH solutions, respectively. The surface morphologies corroded were observed by SEM. The results indicate that Fe-AMMC exhibits excellent corrosion resistance, higher corrosion resistance than 304L stainless steel in the chloride solutions. The low corrosion current density and passive current density of Fe-AMMC with a wide spontaneous passivation region are about 132.0μA/cm2 and 9.0 mA/cm2 in HCl solution, and about 2.5 μA/cm2 and 2.3 mA/cm2 in NaCl solution. The excellent corrosion resistance demonstrates that Fe-based amorphous metallic matrix powder is a viable engineering material in practical anti-corrosion and anti-wear coating applications.
基金supports by the Specialized Research Fund for the Doctoral Program of Higher Education of China(No.20100006120020)the National Nature Science Foundation of China(Nos.51071018and51271018)
文摘(Zr41.2Ti13.sCu12.sNi10Be22.5)100-~Nb~ (at%, x=0 and 8) bulk metallic glasses (BMGs) were coated on the surface of Q195 steel wires by a continuous coating process. The potentiodynamic polarization tests of these BMGs were conducted in 3.5wt% NaC1 aqueous solution. It is found that the addition of 8at% Nb into Zr41.2Ti13.sCu12.sNi10Be22.5 alloy results in the improvement of corrosion resistance with the pitting potential of -52 mV, the open circuit potential of-446 mV, and the corrosion current density of 9.86x 10-6 mA/cm2. This may be attributed to that Nb is beneficial to passivate and stabilize Zr and Ti.
文摘The method of manufacturing the composite wire by extruding lead to coated glass fiber is described. The different composite wire that diameter is from 0.5 to 1.0mm has been produced by two kinds of different extruding technology (getting wire along horizontal direction and getting wire along perpendicular direction). The optimal extruding techno- logical parameter has been given in different extruding technology by the physical simulation (H: 300℃, 550kN, 0.16mm. P: 300℃, 215kN, 0.16mm). The effect on the coating speed by other extruding technological parameters in the different extruding technology has been discussed. The extruding temperature and extruding force is higher, the coating speed is faster. It has been pointed, that the affection on the extruding technology by the extruding temperature has also behaved as the extruding temperature rising up spontaneously. The reason for exiting the minimum extruding force and maximum extruding force also has been discussion in this paper. It is also important to the extruding process and coating speed that is the coating clearance.
文摘The self-cleaning glass coated with Fe3+-TiO2 photocatalytic thin film was prepared by sol-gel process from the system Ti(OC4H9)4-NH(C2H4OH)2-C2H5OH-H2O containing FeCl3. The microstructure and properties of the film were studied using differential thermal analysis-thermogravimetry(DTA-TG), X-ray diffration(XRD) and scanning electron microscope(SEM). The transmittance of the self-cleaning glass was measured by using UV-Vis spectrometer. The effects of content of Fe3+ and the thickness of Fe3+-TiO2 thin film on the photocatalytic activity were examined. The results show that the photocatalytic thin films are mainly composed of Fe3O4 and TiO2 particles within 10100 nm. The appropriate amount of Fe3+ is effective for improving the photocatalytic activities of TiO2. The best photocatalytic activity is obtained when the molar ratio of Fe3+ to TiO2 is 0.005 and the glass is coated with 9 layers.
文摘The biodegradation behavior of Mg,coated by polymethyl methacrylate as well as polymethyl methacrylate(PMMA)−bioactive glass(BG)composite was investigated.Electrophoretic deposition and dip coating techniques were adopted to prepare composite coating using a suspension of different percentages of the above two chemical materials.The deposited coatings were characterized using SEM,EDS,FTIR,and water contact angle measurements.Biodegradation behavior study of the coated Mg was performed using linear polarization,impedance spectroscopy,and immersion tests in simulated body fluid.The compact and homogeneous composite coating was developed as evidenced by electron microscopy results.The water contact angle measurement showed a 44°increase in the contact angle of the composite coated Mg compared to the uncoated one.The composite coating was covered by a bone-like hydroxyapatite layer after 336 h,indicating that the coating has an excellent in vitro bioactivity.The electrochemical testing results confirmed a significant reduction,96.9%,in the biodegradation rate of Mg coated with the composite prepared from 45 g/L PMMA+3.5 g/L 45S5 GB suspension compared to that of the uncoated one.Therefore,the composite coated Mg can be proposed as a promising material for biodegradable implant application.
文摘A new technology of using lead coated on glass fiber to produce continuous wire for battery of electric vehicles (EVs) and hybrid electric vehicles (HEVs) was studied. Some new devices were made to improve the material capability, and the technological parameters were determined. The relationships among different parameters in the new technology were discussed, especially the relationship between the coating speed and other parameters. The microstructure and tensile strength of the composite wire were also analyzed.