Enhanced corrosion resistance of epoxy resin coating via addition of CeO_(2) and benzotriazole

The use of fillers to enhance the corrosion protection of epoxy resins has been widely applied.In this work,cerium dioxide(CeO_(2))and benzotriazole(BTA)were introduced into an epoxy resin to enhance the corrosion resistance of Q235 carbon steel.Scanning electron microscopy results indicated that the CeO_(2) grains were rod-like and ellipsoidal in shape,and the distribution pattern of BTA was analyzed by energy dispersive spectroscope.The dynamic potential polarization curve proved the excellent corrosion resistance of the composite epoxy resin with CeO_(2) and BTA co-addition,and electrochemical impedance spectroscopy test analysis indicated the significantly enhanced long-term corrosion protection performance of the composite coating.And the optimal protective performance was provided by the coating containing 0.3%(mass)CeO_(2) and 20%(mass)BTA,which was attributed to the barrier performance of CeO_(2) particles and the chemical barrier effect of BTA.The formation of corrosion products was analyzed using X-ray diffraction.In addition,the corrosion resistance mechanism of the coating was also discussed in detail.

A novel high-efficient P/N/Si-containing APP-based flame retardant with a silane coupling agent in its molecular structure for epoxy resin

A flame retardant containing multiple antiflaming elements usually exhibits high-efficient flame retardancy. Here, a novel P/N/Si-containing ammonium polyphosphate derivative(APTES-APP) is synthesized from ammonium polyphosphate(APP) and silane coupling agent(3-aminopropyl)triethoxysilane(APTES)via cation exchange, which is quite different in the chemical structure from APTES-modified APP for retaining silicon hydroxyls. APTES-APP is highly efficient for the epoxy resin. 8%(mass) APTES-APP imparts excellent flame retardancy to the epoxy resin, with a V-0 rating at the UL-94 test(1.6 mm)and an LOI value of 26%(vol). The peak heat release rate and total smoke production of the flameretardant epoxy resin are decreased by 68.1% and 31.3%, respectively. The synergy of P/N/Si contributes to the well-expanded char residue with a strong and dense surface layer, which is a very good barrier against heat and mass transfer. Besides, there is no significant deterioration in the mechanical properties of flame-retardant epoxy resin thanks to silicon hydroxyls forming hydrogen bonds with epoxy molecules. Meanwhile, other molecules can be grafted onto APTES-APP via these silicon hydroxyls, if needed.Briefly, this work has developed a new strategy for amino silane as flame retardants. In conjunction with a low-cost and simple preparation method, APTES-APP has a promising prospect in the high-performance flame-retardant epoxy.

A Boron-based Adhesion Aid for Efficient Bonding of Silicone Rubber and Epoxy Resin

We improved the adhesion between silicon based insulating materials and epoxy resin composites by adding the adhesion promoter cycloborosiloxane(BSi,cyclo-1,3,3,5,7,7-hexaphenyl-1,5-diboro-3,7-disiloxane).The experimental results show that the addition of BSi in the silicone rubber(SR)system significantly increases the tensile shear strength between BSi and epoxy resin(EP),reaching 309%of the original value.On this basis,the mechanism of BSi to enhance the adhesion effect was discussed.The electron deficient B in BSi attracted the electron rich N and O in EP to enhance the chemical interaction,combined with the interfacial migration behavior in the curing process,to improve the adhesion strength.This study provides the design and synthesis ideas of adhesive aids,and a reference for further exploring the interface mechanism of epoxy resin matrix composites.

Durability Testing of Composite Aerospace Materials Based on a New Polymer Carbon Fiber-Reinforced Epoxy Resin

In this study,the durability of a new polymer carbonfiber-reinforced epoxy resin used to produce composite material in the aerospacefield is investigated through analysis of the corrosion phenomena occurring at the microscopic scale,and the related infrared spectra and thermal properties.It is found that light and heat can con-tribute to the aging process.In particular,the longitudinal tensile strength displays a non-monotonic trend,i.e.,itfirst increases and then decreases over time.By contrast,the longitudinal compressive and inter-laminar shear strengths do not show significant changes.It is also shown that the inter-laminar shear strength of carbonfiber/epoxy resin composites with inter-laminar hybrid structure is better than that of pure carbonfiber materials.The related resistance to corrosion can be improved by more than 41%.

An Experimental Study on the Reinforcement of Weakly-Consolidated Shallow Formation in Deep Water Using an Epoxy Resin-Based Fluid

The mechanical properties of Portland cement differ from the weakly consolidated shallow formation in deep water.This results in undesired abrupt changes in the compressive strength and elastic modulus at the cement–formation interface.In this study,a water-borne epoxy resin was applied as a strengthening material to reinforce the weakly consolidated shallow formation and protect the cement sheath from potential failure.The mechanical properties of the unconsolidated clay were tested,including their changes with increases in the temperature and curing time.In addition,the effects of the seawater,cement slurry alkaline filtrate,and saltwater drilling fluid were evaluated.As confirmed by the results,the strengthening fluid was excellent at reinforcing the unconsolidated clay,with a compressive strength of 2.49 MPa(after curing for 7 days),even at a dosage of 5%.A cement slurry filtrate with a high pH was suitable to produce the required strengthening of the formation,especially its early age strength.It should also be pointed out that the used fluid exhibited good compatibility with the saltwater drilling fluid and seawater behaved well as a diluent for the strengthening fluid.

Toughness Effect of Graphene Oxide-Nano Silica on Thermal-Mechanical Performance of Epoxy Resin

A graphene oxide/nano-silica(GOS)hybrid was rapidly and easily synthesized using graphene oxide(GO)and nano-silica(nano-SiO_(2))as raw materials,and the synthesized GOS was used to improve the mechanical properties of epoxy resin(EP).The modified EP with different mass fractions of GOS(0,0.1%,0.2%,0.3%and 0.4%)were prepared and studied.The structure,thermal stability,mechanical properties,fracture toughness and failure morphology of the modified EP were analyzed.The results showed that the tensile strength of GOS modified EP increased from 40.6 MPa to 80.2 MPa compared with EP,the critical stress intensity factor of GOS modified EP increased by 65.9%from 0.82 MPa·m^(1/2)to 1.36 MPa·m^(1/2),indicating a significant enhancement in fracture toughness.In addition,failure morphology was observed by scanning electron microscopy(SEM)observation.The toughness mechanism of the modified EP was also discussed.Finally,the thermal stability of the modified EP was improved by the addition of GOS.Compared with neat EP,the initial thermal degradation temperature and glass transition temperature of GOS modified EP increased by 4.5℃and 10.3℃,respectively.

STUDY ON THE EPOXY RESIN TOUGHENED BY HYDROXY-TERMINATED BUTADIENE-ACRYLONITRILE COPOLYMER

Toughened epoxy resin with excellent properties was obtained by adding organic acid anhydride curing agent and hydroxy-terminated butadiene-acrylonitrile copolymer (HTBN), which is cheaper than CTBN. The anhydride reacts with both epoxy groups on epoxy resin and hydroxyl groups on HTBN. As a result the soft long chains of HTBN and the rigid chain of epoxy resin form one network, giving the resin toughness. Two-phase structure of the toughened resin was observed by SEM and TEM.

Aging Characteristics on.Epoxy Resin Surface Under Repetitive Microsecond Pulses in Air at Atmospheric Pressure

Research on aging characteristics of epoxy resin （EP） under repetitive microsecond pulses is important for the design of insulating materials in high power apparatus. It is because that very fast transient overvoltage always occurs in a power system, which causes flashover and is one of the main factors causing aging effects of EP materials. Therefore, it is essential to obtain a better understanding of the aging effect on an EP surface resulting from flashover. In this work, aging effects on an EP surface were investigated by surface flashover discharge under repetitive microsecond pulses in atmospheric pressure. The investigations of parameters such as the surface micro-morphology and chemical composition of the insulation material under different degrees of aging were conducted with the aid of measurement methods such as atomic force microscopy （AFM）, scanning electron microscopy （SEM）, and X-ray photoelectron spectroscopy （XPS）. Results showed that with the accumulation of aging energy on the material surface, the particles formed on the material surface increased both in number and size, leading to the growth of surface roughness and a reduction in the water contact angle; the surface also became more absorbent. Furthermore, in the aging process, the molecular chains of EP on the surface were broken, resulting in oxidation and carbonisation.

PROGRESS IN PHASE INVERSION EMULSIFICATION FOR EPOXY RESIN WATERBORNE DISPERSIONS

In this review, our recent work in phase inversion emulsification （PIE） for polymer （especially epoxy resin） waterborne dispersions is summarized. Based on experimental results about PIE process, the physical model is proposed which can guide the synthesis of the waterborne dispersions such as polymer/nanoparticle composite dispersion. In the presence of a latent curing catalyst, PIE can give a crosslinkable epoxy resin waterborne dispersion. The dispersions can form cured transparent coatings with some unique properties such as UV shielding. They are promising in functional coatings, waterborne resin matrices for composites, and sizing for high performance fibers.

Waterborne Epoxy Resin Modified by AMPS

A stable epoxy emulsion was prepared with epoxy resin （EP） as raw material, 2-acrylamido-2- methyl-l-propanesulfonic acid （AMPS） as modifier and benzoyl peroxide as initiator. By criterion of yield of the copolymer AMPS-EP, water-solubility, change of the acid value and intrinsic viscosity [η] along with reaction time, the copolymerization course was deduced. It is found that during the process, AMPS takes part in both the grafting copolymerization with epoxy principal chain and the ring-opening polyaddition with epoxy group. It is also discovered that the yield of AMPS-EP and water dispersing varies with reaction time. When it reaches 1.5 h, AMPS-EP can obtain good water-solubility; but the water-solubility will go bad gradually if it exceeds 3.5 h.. R spectrum analysis indicates that partial epoxy group partially remains and the others create sulfonic ester.

Improvements of heat resistance and adhesive property of condensed poly-nuclear aromatic resin via epoxy resin modification

A bisphenol epoxy resin was used as modifier to increase the heat resistance of condensed poly-nuclear aromatic （COPNA） resin. The basic properties of COPNA resin and modified resin were characterized by Fourier transform infrared spectroscopy （FT-IR）, nuclear magnetic resonance spectroscopy （1H-NMR）, vapor pressure osmometry （VPO） and elemental analysis （EA）. Average structural parameters of resins were calculated by the improved Brown-Ladner method, and heat resistance of resins was tested by thermogravimetric analysis （TGA）. The chemical structure, mechanical properties and heat resistivity of the resin/graphite composites prepared with different resins were compared. The results show that the adhesive property and heat resistance of COPNA resin can be remarkably improved by addition of 5 wt.% epoxy resin. The reason is that the reactions between epoxy groups of epoxy resin and hydroxyl groups of COPNA resin improve the heat resistance and adhesive property of COPNA resin. Electric motor brushes with good mechanical properties and low electrical resistivity were successfully prepared by using the modified resin as binder.

STUDY ON MICROWAVE DIELECTRIC PROPERTIES OF EPOXY RESIN MIXTURES USED FOR RAPID PRODUCT DEVELOPMENT

This paper presents a preliminary study on the dielectric properties and curing of three different types of epoxy resins mixed at various stoichiometric mixture of hardener, flydust and aluminium powder under microwave energy. In this work, the curing process of thin layers of epoxy resins using microwave radiation was investigated as an alternative technique that can' be implemented to develop a new rapid product development technique. In this study it was observed that the curing time and temperature were a function of the percentage of hardener and fillers presence in the epoxy resins. Initially dielectric properties of epoxy resins with hardener were measured which was directly correlated to the curing process in order to understand the properties of cured specimen. Tensile tests were conducted on the three different types of epoxy resins with hardener and fillers. Modifying dielectric properties of the mixtures a significant decrease in curing time was observed. In order to study the microstructural changes of cured specimen the morphology of the fracture surface was carried out by using scanning electron microscopy.

Polybutylacrylate/poly(methyl methacrylate) Core-Shell Elastic Particles as Epoxy Resin Toughener: Part I Design and Preparation

Polybutylacrylate (PBA)/poly(methyl methacrylate) (PMMA) core-shell elastic particles (CSEP), whose rubbery core diameter ranged from 0.08 μm to 1.38μm, were synthesized by using conventional emulsion polymerization, multi-step emulsion polymerization, and soapless polymerization. Allyl methacylate (ALMA) and ethylene glycol dimethacrylate (EGDMA) were selected as crosslinking reagents for core polymerization. Methacrylic acid (MAA) was used as functional co-monomer with methyl methacrylate as shell component. The content of vinyl groups in PBA rubbery core increased with the amount of crosslinking reagents. The core-shell ratio affected great on the morphology of the complex particles. Furthermore, the amounts of carboxyl on the surface of core-shell particles, copolymerized with acrylic acid, were determined by potentiometric titration. Results showed that methylacrylic acid was distributed mostly on the surface of particles.

Flame-retardant Mechanism of Magnesium Oxychloride in Epoxy Resin

Flame-retardant mechanism of magnesium oxychloride （M OC） in EP was in-vestigated by limiting oxygen index （LOI）, XRD, SEM, TG-DTG and DSC. The results show that MOC performed well as an inorganic flame-retardant in EP. When the content of MOC is 50%, the LOI of EP reaches 29.6% and mass of residual char reaches 9.6%. The flame retarde mechanism of MOC is due to the synergies of diluting, cooling, catalyzing char forming and obstructing effects.

Curing Reaction Kinetics of Epoxy Resin Using Dicyandiamide Modified by Aromatic Amines

The curing reaction and reaction mechanism of epoxy resin E-44, for which aromatic amine modified dicyandiamide was used as a curing reagent, were investigated by means of differential scanning calorimetry （DSC）. The results showed that the modified dicyandiamide had better curing characteristic than unmodified dicyandiamide for epoxy resin E-44, and the curing reaction could be carried out at moderate temperature. Apparent activation energy of the curing reaction was decreased appreciably from 123.829 kJ/mol to 61.550-64.405 kJ/mol, and reaction order was decreased from 0.941 to 0.896-0.900. Curing reaction mechanism also was discussed.

Influence of Pulse Steepness on Vacuum Flashover of Casting Epoxy Resin

Research on the pulsed flashover characteristics of vacuum insulation material is significant for the design and manufacture of pulse power devices. In view of the voltage increase rate of the fast pulse （pulse steepness）, the vacuum fiashover characteristics of pure epoxy under different steepnesses is investigated by using a pulse generator with parameters of a rise time of 40 ns and a full width at half maximum of 2.5 μs. Pulses with six levels of steepness were achieved by changing the charging voltage of the generator. Based on the linear equation and electron emission equation, the relationship between the flashover voltage and pulse steepness was fitted. By virtue of the fitted formula, it was possible to predict the flashover voltage under near DC or higher steepness conditions. Based on the electron emission equation, the relationship between the time delay and flashover field was also fitted. Result shows that F-N electron emission dominates the flashover process.

Bio-Based Hyperbranched Toughener From Tannic Acid and Its Enhanced Solvent-Free Epoxy Resin with High Performance

It is essential to design economic and efficient tougheners to prepare high-performance epoxy resin;however,this has remained a huge challenge.Herein,an eco-friendly,low-cost,and facile-fabricated bio-based hyperbranched toughener,carboxylic acid-functionalized tannic acid(CATA),was successfully prepared and applicated to the preparation of solvent-free epoxy resins.The mechanical performance,morphology,structural characterization,and thermal characterization of toughened epoxy resin system were studied.The toughened epoxy resin system with only 1.0wt%CATA reached the highest impact strength,111%higher than the neat epoxy resin system.Notably,the tensile strength and elongation at break of toughened epoxy resin systems increased moderately with increasing CATA loading.Nonphase-separated hybrids with significant toughening effect were obtained.Additionally,the thermal stabilities of toughened epoxy resin systems decreased with increasing CATA loading.This study provides an eco-friendly,cost-effective,and facile approach for the preparation of high-performance,solvent-free epoxy resins with potential for practical applications in sealing integrated circuits and electrical devices fields.

PREPARATION OF WATERBORNE ULTRAFINE PARTICLES OF EPOXY RESIN BY PHASE INVERSION TECHNIQUE

Waterborne ultrafine particles of epoxy resin were prepared by phase inversion technique. The results of SEM revealed that the particles diameter was in the range of 50 to 100 nm and the effects on amount of water required at phase inversion point were also discussed.

Study on Camellia Oleifera Protein based Wood Adhesive by Epoxy Resin and Its Crosslinking Mechanism

Epoxy resin (EPR) was used to crosslink with Camellia oleifera Abel.protein to prepare wood adhesive,and the bonding performance and curing characteristics of which were mainly investigated,and the synthesis mechanism was also discussed by using model compounds.The experimental results show that EPR can significantly improve the bonding performance of Camellia oleifera Abel.protein-based adhesive,and the maximum of which reaches 0.72 MPa satisfies the strength requirement of Type II plywood in GB/T 17657-2013.After alkali treatment,the protein can more easily crosslink with EPR at low curing temperature,and the adhesive has high degree of crystallinity of curing products,high degree of crosslinking reaction,and high bonding strength.The reaction mechanism of EPR-modified Camellia oleifera Abel.protein adhesive can be divided into resinification phase and curing phase.

Effect of bonding process on the properties of isotropic epoxy resin-bonded Nd-Fe-B magnets

Bonded NdFeB magnets were prepared by compression molding. The effect of preparation technology on their magnetic and mechanical properties was studied through the analysis of density, Br, Hcj, （BH）max, bending strength, and compressive strength of the bonded magnets. The results showed that the magnetic properties decreased with increasing binder content, whereas the mechanical properties increased. Br and （BH）max increased with rising pressure, whereas Hcj decreased. For a fixed mass fraction of the binder, the optimal pressure was 620 MPa and the best thermosetting temperature was 160°C. These conditions made the bonded magnets have the optimal mechanical properties. Scanning electron microscopy （SEM） analyses of the fracture surfaces indicated that the epoxy resin bonded magnets exhibited brittle behavior.