It has long been a dream in the electronics industry to be able to write out electronics directly, as simply as printing a picture onto paper with an offi ce printer. The fi rstever prototype of a liquid-metal printer...It has long been a dream in the electronics industry to be able to write out electronics directly, as simply as printing a picture onto paper with an offi ce printer. The fi rstever prototype of a liquid-metal printer has been invented and demonstrated by our lab, bringing this goal a key step closer. As part of a continuous endeavor, this work is dedicated to significantly extending such technology to the consumer level by making a very practical desktop liquid-metal printer for society in the near future. Through the industrial design and technical optimization of a series of key technical issues such as working reliability, printing resolution, automatic control, human-machine interface design, software, hardware, and integration between software and hardware, a high-quality personal desktop liquid-metal printer that is ready for mass production in industry was fabricated. Its basic features and important technical mechanisms are explained in this paper, along with demonstrations of several possible consumer end-uses for making functional devices such as li ght-emitting diode(LED) displays. This liquid-metal printer is an automatic, easyto-use, and low-cost personal electronics manufacturing tool with many possible applications. This paper discusses important roles that the new machine may play for a group of emerging needs. The prospective future of this cuttingedge technology is outlined, along with a comparative interpretation of several historical printing methods. This desktop liquid-metal printer is expected to become a basic electronics manufacturing tool for a wide variety of emerging practices in the academic realm, in industry, and in education as well as for individual end-users in the near future.展开更多
This study explores the influence of infill patterns on machine acceleration prediction in the realm of three-dimensional(3D)printing,particularly focusing on extrusion technology.Our primary objective was to develop ...This study explores the influence of infill patterns on machine acceleration prediction in the realm of three-dimensional(3D)printing,particularly focusing on extrusion technology.Our primary objective was to develop a long short-term memory(LSTM)network capable of assessing this impact.We conducted an extensive analysis involving 12 distinct infill patterns,collecting time-series data to examine their effects on the acceleration of the printer’s bed.The LSTM network was trained using acceleration data from the adaptive cubic infill pattern,while the Archimedean chords infill pattern provided data for evaluating the network’s prediction accuracy.This involved utilizing offline time-series acceleration data as the training and testing datasets for the LSTM model.Specifically,the LSTM model was devised to predict the acceleration of a fused deposition modeling(FDM)printer using data from the adaptive cubic infill pattern.Rigorous testing yielded a root mean square error(RMSE)of 0.007144,reflecting the model’s precision.Further refinement and testing of the LSTM model were conducted using acceleration data from the Archimedean chords infill pattern,resulting in an RMSE of 0.007328.Notably,the developed LSTM model demonstrated superior performance compared to an optimized recurrent neural network(RNN)in predicting machine acceleration data.The empirical findings highlight that the adaptive cubic infill pattern considerably influences the dimensional accuracy of parts printed using FDM technology.展开更多
Conventional color-printing systems often use inks of three hues, such as CMY, CMYK and CMYKLcLm, but in order to obtain more realistic color reproductions, the ink set of more than three hues has been adopted by some...Conventional color-printing systems often use inks of three hues, such as CMY, CMYK and CMYKLcLm, but in order to obtain more realistic color reproductions, the ink set of more than three hues has been adopted by some color-printing systems. It is difficult, however, to model the composed color with the multiple inks when the number of the output ink hues exceeds three due to the none-unique mapping between the color spaces of the CIE Lab and the multi-color printing device. In this paper, we propose a fine color-printing method for multi-color printing device with the ink set of more than three hues. The proposed approach has good color expression ability and provides fine control of the printed color. By dividing the output color space into several subspaces, our method allows one-to-one mapping between the standard color space and the multi-color output color space. It has been proved effective when applied to the digital inkjet printer—Mutoh8000.展开更多
Imagine if it were possible to create 3D objects in the palm of your hand within seconds using only a single photonic chip.Although 3D printing has revolutionized the way we create in nearly every aspect of modern soc...Imagine if it were possible to create 3D objects in the palm of your hand within seconds using only a single photonic chip.Although 3D printing has revolutionized the way we create in nearly every aspect of modern society,current 3D printers rely on large and complex mechanical systems to enable layer-by-layer addition of material.This limits print speed,resolution,portability,form factor,and material complexity.Although there have been recent efforts in developing novel photocuring-based 3D printers that utilize light to transform matter from liquid resins to solid objects using advanced methods,they remain reliant on bulky and complex mechanical systems.To address these limitations,we combine the fields of silicon photonics and photochemistry to propose the first chip-based 3D printer.The proposed system consists of only a single millimeter-scale photonic chip without any moving parts that emits reconfigurable visible-light holograms up into a simple stationary resin well to enable non-mechanical 3D printing.Furthermore,we experimentally demonstrate a stereolithography-inspired proof-of-concept version of the chip-based 3D printer using a visible-light beam-steering integrated optical phased array and visible-light-curable resin,showing 3D printing using a chip-based system for the first time.This work demonstrates the first steps towards a highlycompact,portable,and low-cost solution for the next generation of 3D printers.展开更多
Introduction In recent years,three-dimensional printing(3DP),an additive manufacturing process,has gained widespread clinical application,and 3DP has been considered as the third industrial revolution.1 In its early i...Introduction In recent years,three-dimensional printing(3DP),an additive manufacturing process,has gained widespread clinical application,and 3DP has been considered as the third industrial revolution.1 In its early introduction in the 1980s,3DP served as a software-controlled technology that converted computer-aided-design(CAD)data into a physical object via a single process.By depositing multiple two-dimensional cross-sections one above the other,3DP can now be used to build arbitrarily complex geometries and patient-specific constructs using the patient’s imaging data.Till date,computed tomography has been the main imaging data source for 3DP owing to its excellent spatial resolution.Furthermore,current 3D printers have enabled bedside on-demand fabrication of medical products in hospitals.New materials including polymers,ceramics,biomaterials,and metals have been developed for such applications over the last few decades.Medical fields that employ 3DP technologies have also expanded,such as tissue engineering,regenerative medicine,pharmaceutics,and medical models and devices.2 The market for additive manufacturing is expected to surpass$20 billion in the global industry by the end of the 2020.3 Although the use of 3DP technology in interventional medicine is still relatively new,advancements are occurring within this discipline at a rapid rate.Different 3DP technologies,materials,and clinical applications relevant to the interventional field are discussed in this article.展开更多
Classification of 3D bioprinting As we mentioned in the last editorial,3D printing,also known as additive manufacturing,could be considered as the reverse process of potato cutting,automatically assembling sliced pota...Classification of 3D bioprinting As we mentioned in the last editorial,3D printing,also known as additive manufacturing,could be considered as the reverse process of potato cutting,automatically assembling sliced potato,shredded potato,diced potato to integrity[1].Generally speaking,cell-laden 3D bioprinting can be classified into three types:extrusion-based,droplet-based and photocuring-based bioprinting according to different printing principles.Extrusion-based bioprinting squeezes out continuous hydrogel fibers to set up structures;dropletbased bioprinting generates droplets as the basic unit for biofabrication;and photocuring-based bioprinting utilizes the characteristics of light-sensitive materials,to stack 3D models layer-by-layer.Different bioprinting approaches own diverse characteristics facing various scenarios and have specific requirements for bioinks.展开更多
Conventional 3D metal printings are generally time-consuming as well as lacking of high performance printable inks.From an alternative way,here we proposed the method of liquid phase 3D printing for quickly making con...Conventional 3D metal printings are generally time-consuming as well as lacking of high performance printable inks.From an alternative way,here we proposed the method of liquid phase 3D printing for quickly making conductive metal objects.Through introducing metal alloys whose melting point is slightly above room temperature as printing inks,several representative structures spanning from one,two and three dimension to more complex patterns were demonstrated to be quickly fabricated.Compared with the air-cooling in a conventional 3D printing,the liquid-phase-manufacturing offers a much higher cooling rate and thus significantly improves the speed in fabricating the target metal objects.This unique strategy also efficiently prevents the liquid metal inks from air oxidation,which is hard to avoid otherwise in an ordinary 3D printing.The key physical factors(such as properties of the cooling fluid,air pressure within the syringe barrel and needle diameter,types and properties of the printing ink)and several interesting intermediate fluids interaction phenomena between liquid metal and conventional cooling fluids such as water or ethanol,which evidently affecting the printing quality,were disclosed.In addition,a basic route to make future liquid phase 3D printer incorporated with both syringe pump and needle arrays was also suggested.The liquid phase 3D printing,which owns potential values not available in a conventional method,opens an efficient way for quickly making conductive metal objects in the coming time.展开更多
Introduction 3D bioprinting offers a unique biofabrication platform that allows the generation of functional tissue constructs in a spatially/geometrically controlled and automated manner using a 3 D printer and bioin...Introduction 3D bioprinting offers a unique biofabrication platform that allows the generation of functional tissue constructs in a spatially/geometrically controlled and automated manner using a 3 D printer and bioink.Bioink serves as the carrier medium that provides the ideal physico-mechanical characteristics for printability,shape fidelity,and support;and a biological microenvironment for the living cells prior to,during.展开更多
1.Introduction In recent years,3D printing has become a transformative technology for the printing of custom-designed objects outside of traditional manufacturing practices.Printer technology has improved significantl...1.Introduction In recent years,3D printing has become a transformative technology for the printing of custom-designed objects outside of traditional manufacturing practices.Printer technology has improved significantly with faster printing speeds,wider choice of print materials,lower machine costs,and free and open-source software.展开更多
基金supported by the Research Funding of the Chinese Academy of Sciences (KGZD-EW-T04-4)
文摘It has long been a dream in the electronics industry to be able to write out electronics directly, as simply as printing a picture onto paper with an offi ce printer. The fi rstever prototype of a liquid-metal printer has been invented and demonstrated by our lab, bringing this goal a key step closer. As part of a continuous endeavor, this work is dedicated to significantly extending such technology to the consumer level by making a very practical desktop liquid-metal printer for society in the near future. Through the industrial design and technical optimization of a series of key technical issues such as working reliability, printing resolution, automatic control, human-machine interface design, software, hardware, and integration between software and hardware, a high-quality personal desktop liquid-metal printer that is ready for mass production in industry was fabricated. Its basic features and important technical mechanisms are explained in this paper, along with demonstrations of several possible consumer end-uses for making functional devices such as li ght-emitting diode(LED) displays. This liquid-metal printer is an automatic, easyto-use, and low-cost personal electronics manufacturing tool with many possible applications. This paper discusses important roles that the new machine may play for a group of emerging needs. The prospective future of this cuttingedge technology is outlined, along with a comparative interpretation of several historical printing methods. This desktop liquid-metal printer is expected to become a basic electronics manufacturing tool for a wide variety of emerging practices in the academic realm, in industry, and in education as well as for individual end-users in the near future.
文摘This study explores the influence of infill patterns on machine acceleration prediction in the realm of three-dimensional(3D)printing,particularly focusing on extrusion technology.Our primary objective was to develop a long short-term memory(LSTM)network capable of assessing this impact.We conducted an extensive analysis involving 12 distinct infill patterns,collecting time-series data to examine their effects on the acceleration of the printer’s bed.The LSTM network was trained using acceleration data from the adaptive cubic infill pattern,while the Archimedean chords infill pattern provided data for evaluating the network’s prediction accuracy.This involved utilizing offline time-series acceleration data as the training and testing datasets for the LSTM model.Specifically,the LSTM model was devised to predict the acceleration of a fused deposition modeling(FDM)printer using data from the adaptive cubic infill pattern.Rigorous testing yielded a root mean square error(RMSE)of 0.007144,reflecting the model’s precision.Further refinement and testing of the LSTM model were conducted using acceleration data from the Archimedean chords infill pattern,resulting in an RMSE of 0.007328.Notably,the developed LSTM model demonstrated superior performance compared to an optimized recurrent neural network(RNN)in predicting machine acceleration data.The empirical findings highlight that the adaptive cubic infill pattern considerably influences the dimensional accuracy of parts printed using FDM technology.
基金Project (No. M603034) supported by the Natural Science Foundationof Zhejiang Province, China
文摘Conventional color-printing systems often use inks of three hues, such as CMY, CMYK and CMYKLcLm, but in order to obtain more realistic color reproductions, the ink set of more than three hues has been adopted by some color-printing systems. It is difficult, however, to model the composed color with the multiple inks when the number of the output ink hues exceeds three due to the none-unique mapping between the color spaces of the CIE Lab and the multi-color printing device. In this paper, we propose a fine color-printing method for multi-color printing device with the ink set of more than three hues. The proposed approach has good color expression ability and provides fine control of the printed color. By dividing the output color space into several subspaces, our method allows one-to-one mapping between the standard color space and the multi-color output color space. It has been proved effective when applied to the digital inkjet printer—Mutoh8000.
基金the National Science Foundation Faculty Early Career Development(CAREER)Program(Grant No.2239525)Defense Advanced Research Projects Agency(DARPA)VIPER program(Grant No.FA8650-17-1-7713)+2 种基金Robert A.Welch Foundation(Grant No.F-2007)National Science Foundation Graduate Research Fellowship Program(Grant No.1122374)MIT Rolf G.Locher Endowed Fellowship,and MIT Frederick and Barbara Cronin Fellowship.
文摘Imagine if it were possible to create 3D objects in the palm of your hand within seconds using only a single photonic chip.Although 3D printing has revolutionized the way we create in nearly every aspect of modern society,current 3D printers rely on large and complex mechanical systems to enable layer-by-layer addition of material.This limits print speed,resolution,portability,form factor,and material complexity.Although there have been recent efforts in developing novel photocuring-based 3D printers that utilize light to transform matter from liquid resins to solid objects using advanced methods,they remain reliant on bulky and complex mechanical systems.To address these limitations,we combine the fields of silicon photonics and photochemistry to propose the first chip-based 3D printer.The proposed system consists of only a single millimeter-scale photonic chip without any moving parts that emits reconfigurable visible-light holograms up into a simple stationary resin well to enable non-mechanical 3D printing.Furthermore,we experimentally demonstrate a stereolithography-inspired proof-of-concept version of the chip-based 3D printer using a visible-light beam-steering integrated optical phased array and visible-light-curable resin,showing 3D printing using a chip-based system for the first time.This work demonstrates the first steps towards a highlycompact,portable,and low-cost solution for the next generation of 3D printers.
文摘Introduction In recent years,three-dimensional printing(3DP),an additive manufacturing process,has gained widespread clinical application,and 3DP has been considered as the third industrial revolution.1 In its early introduction in the 1980s,3DP served as a software-controlled technology that converted computer-aided-design(CAD)data into a physical object via a single process.By depositing multiple two-dimensional cross-sections one above the other,3DP can now be used to build arbitrarily complex geometries and patient-specific constructs using the patient’s imaging data.Till date,computed tomography has been the main imaging data source for 3DP owing to its excellent spatial resolution.Furthermore,current 3D printers have enabled bedside on-demand fabrication of medical products in hospitals.New materials including polymers,ceramics,biomaterials,and metals have been developed for such applications over the last few decades.Medical fields that employ 3DP technologies have also expanded,such as tissue engineering,regenerative medicine,pharmaceutics,and medical models and devices.2 The market for additive manufacturing is expected to surpass$20 billion in the global industry by the end of the 2020.3 Although the use of 3DP technology in interventional medicine is still relatively new,advancements are occurring within this discipline at a rapid rate.Different 3DP technologies,materials,and clinical applications relevant to the interventional field are discussed in this article.
文摘Classification of 3D bioprinting As we mentioned in the last editorial,3D printing,also known as additive manufacturing,could be considered as the reverse process of potato cutting,automatically assembling sliced potato,shredded potato,diced potato to integrity[1].Generally speaking,cell-laden 3D bioprinting can be classified into three types:extrusion-based,droplet-based and photocuring-based bioprinting according to different printing principles.Extrusion-based bioprinting squeezes out continuous hydrogel fibers to set up structures;dropletbased bioprinting generates droplets as the basic unit for biofabrication;and photocuring-based bioprinting utilizes the characteristics of light-sensitive materials,to stack 3D models layer-by-layer.Different bioprinting approaches own diverse characteristics facing various scenarios and have specific requirements for bioinks.
基金supported by the Key Research Program of the Chinese Academy of Sciences(Grant No.KGZD-EW-T04)
文摘Conventional 3D metal printings are generally time-consuming as well as lacking of high performance printable inks.From an alternative way,here we proposed the method of liquid phase 3D printing for quickly making conductive metal objects.Through introducing metal alloys whose melting point is slightly above room temperature as printing inks,several representative structures spanning from one,two and three dimension to more complex patterns were demonstrated to be quickly fabricated.Compared with the air-cooling in a conventional 3D printing,the liquid-phase-manufacturing offers a much higher cooling rate and thus significantly improves the speed in fabricating the target metal objects.This unique strategy also efficiently prevents the liquid metal inks from air oxidation,which is hard to avoid otherwise in an ordinary 3D printing.The key physical factors(such as properties of the cooling fluid,air pressure within the syringe barrel and needle diameter,types and properties of the printing ink)and several interesting intermediate fluids interaction phenomena between liquid metal and conventional cooling fluids such as water or ethanol,which evidently affecting the printing quality,were disclosed.In addition,a basic route to make future liquid phase 3D printer incorporated with both syringe pump and needle arrays was also suggested.The liquid phase 3D printing,which owns potential values not available in a conventional method,opens an efficient way for quickly making conductive metal objects in the coming time.
基金financial supports from Agency for Science,Technology,and Research(A*STAR,Singapore)Advanced Manufacturing and Engineering Individual Research Grant(AME IRG)(Project ID:A1883c0013)。
文摘Introduction 3D bioprinting offers a unique biofabrication platform that allows the generation of functional tissue constructs in a spatially/geometrically controlled and automated manner using a 3 D printer and bioink.Bioink serves as the carrier medium that provides the ideal physico-mechanical characteristics for printability,shape fidelity,and support;and a biological microenvironment for the living cells prior to,during.
文摘1.Introduction In recent years,3D printing has become a transformative technology for the printing of custom-designed objects outside of traditional manufacturing practices.Printer technology has improved significantly with faster printing speeds,wider choice of print materials,lower machine costs,and free and open-source software.