Fatigue Performance of Precast FRP-Concrete Composite Deck with Long Span

The fatigue performance of precast FRP-concrete composite (PFC) deck is evaluated. This type of deck enables a reduction of the weight by 30% compared to conventional reinforced concrete decks owing to the composition of a hollow FRP panel with concrete. Therefore, the application of such deck in cable-stayed bridge will reduce effectively the weight of the superstructure leading also to substantial savings in the materials required for the superstructure and substructure and, therefore, achieve significant improvement of the economic efficiency. Static, pulsating fatigue and rolling fatigue tests were carried out on 4 m × 4 m precast FRP-concrete composite decks. All the specimens did not fail even after 2 million fatigue cycles, and the subsequent static tests conducted on these specimens verified that all the design criteria were satisfied. These experimental results demonstrated that the PFC deck developed in this research secures sufficient performances for future applications for cable-stayed bridges.

Design methods of headed studs for composite decks of through steel bridges in high-speed railway

Aimed at two typical composite floor systems of through steel bridges in high speed railway,design methods of headed studs were put forward for different composite members through comparing and analyzing the structure,mechanical characteristics and transmission routes of deck loads.The simplified calculation models were brought out for the stud design of the longitudinal girders and transverse girders in the composite floor system of Nanjing Dashengguan Yangtze River Bridge (NDB).Studs were designed and arranged by taking the middle panel of 336 m main span for example.The results show that under deck loads,the longitudinal girders in the composite floor system of through steel bridges are in tension-bending state,longitudinal shear force on the interface is caused by both longitudinal force of "The first mechanical system" and vertical bending of "The second mechanical system",and studs can be arranged with equal space in terms of the shear force in range of 0.2d (where d is the panel length) on the top ends.Transverse girders in steel longitudinal and transverse girders-concrete slab composite deck are in compound-bending state,and out-of-plane bending has to be taken into account in the stud design.In orthotropic integral steel deck-concrete slab composite deck,out-of-plane bending of transverse girders is very small so that it can be neglected,and studs on the orthotropic integral steel deck can be arranged according to the structural requirements.The above design methods and simplified calculation models have been applied in the stud design of NDB.

Shear Behavior of Open Steel Tube Connectors in Steel⁃UHPC Composite Decks

Steel and ultra⁃high performance concrete(UHPC)composite decks are effective at reducing fatigue cracking and asphalt pavement damage.The shear behavior of innovative open steel tube(OST)connectors in steel⁃UHPC composite decks was investigated by conducting push⁃out tests.The test parameter is the presence of reinforcement in the deck.The load⁃slip curves and shear behavior of the push⁃out specimens were obtained and discussed.The test results indicate that as compared with plain concrete specimens,the limit slip of reinforced specimens decreased by 32%and the shear stiffness increased by 10%,but the ultimate shear capacity was almost the same.The use of UHPC influenced the failure process as it was observed that the OST connector was sheared off at its lower semi⁃tube,followed by the pull⁃out failure of the upper semi⁃tube.A finite element model was verified by tests and was then used to analyze the deformation and failure behaviors of the composite deck with open tubes.The model demonstrates that there is a stress concentration zone at the connector root,and the lower semi⁃tube is the main component that is subject to loads.

Numerical investigation of temperature gradient-induced thermal stress for steel–concrete composite bridge deck in suspension bridges

A3D finite element model(FEM)with realistic field measurements of temperature distributions is proposed to investigate the thermal stress variation in the steel–concrete composite bridge deck system.First,a brief literaturereview indicates that traditional thermal stress calculation in suspension bridges is based on the2D plane structure with simplified temperature profiles on bridges.Thus,a3D FEM is proposed for accurate stress analysis.The focus is on the incorporation of full field arbitrary temperature profile for the stress analysis.Following this,the effect of realistic temperature distribution on the structure is investigated in detail and an example using field measurements of Aizhai Bridge is integrated with the proposed3D FEM model.Parametric studies are used to illustrate the effect of different parameters on the thermal stress distribution in the bridge structure.Next,the discussion and comparison of the proposed methodology and simplified calculation method in the standard is given.The calculation difference and their potential impact on the structure are shown in detail.Finally,some conclusions and recommendations for future bridge analysis and design are given based on the proposed study.

Structural Performance of Light Weight Multicellular FRP Composite Bridge Deck Using Finite Element Analysis

Fiber reinforced polymer （FRP） composite materials having advantages such as higher strength to weight than conventional engineering materials, non-corrosiveness and modularization, which should help engineers to obtain more efficient and cost effective structural materials and systems. Currently, FRP composites are becoming more popular in civil engineering applications. The objectives of this research are to study performance and behavior of light weight multi-cellular FRP composite bridge decks （both module and system levels） under various loading conditions through finite element modeling, and to validate analytical response of FRP composite bridge decks with data from laboratory evaluations. The relative deflection, equivalent flexural rigidity, failure load （mode） and load distribution factors （LDF） based on FE results have been compared with experimental data and discussed in detail. The finite element results showing good correlations with experimental data are presented in this work.

Experimental Study on Shear Behavior of New-Type Steel-Concrete Composite Bridge Deck

To alleviate deck fatigue failure and regular pavement damage,which are congenital deficiencies of highway steel bridge deck structure,this paper proposes a newtype of composite bridge deck,consisting of steel tubular connectors and steel-reactive powder concrete (RPC). Push-out tests were conducted to study the newdeck's shear performance. During the experimental process,specimens were divided into two groups which are composed of steel tubular connectors with or without penetrative bars set in. Then,researchers analyzed destroyed models and mechanisms of the composite structure under shear forces. Results showed that test models in two groups,once destroyed,displayed similar shear fracture,which appeared on the lower margin of the steel tubular wall along the welds. Meanwhile,RPC under the connector,for varied tests,was crushed at the same stage,although the large shear and bending deformation just occurred on connectors with penetrative bars. Additionally,shear capacity of specimens with penetrative bars,compared with the ones without bars,unexpectedly decreased by 20%,but the structural ductility was 1.75 times as much,and the ductility coefficients of specimens were all larger than 3.5,demonstrating certain deformation capacity.

Bridge Structures with GFRP Composite Deck

In this paper, author’s first part of research of GFRP bridge deck (using ASSET fiber line composite modular system) took part at AGH University of Science and Technology Laboratory of Glass Technology and Amorphous Coatings Department. The analysis consisted spectrometer analysis of chemical constitution of glass fiber, identification of material according to Fourier spectroscopy, electronic scan microscopy (SEM/EDAX) and DTA analysis. The modal FEM analysis of chosen footbridge with light GFRP deck has been presented in the paper.

Interfacial behaviors of epoxy asphalt surfacing on steel decks

A model for predicting the interface behavior of epoxy asphalt and steel composite beam under negative bending is developed incorporating partial interaction theory. Interfacial slips between the steel deck and the epoxy asphalt surfacing are included in the model with a new parameter of membrane stiffness. A series of analytical equations based on this model are derived to calculate slip and strain at the interface. Also, a numerical procedure for calculating the load responses of simply supported composite beams with concentrated force at the mid-span is established and verified with two samples. Characters of slip and strain at the interface, sensitivities of tensile stress and interface shear stress with material parameters are studied. It can be concluded that interfacial effects decrease the bending stiffness of the composite; hard and stiff bonding material is better for asphalt surfacing layer working at normal to low temperatures, and the damage of the asphalt surfacing layer will be accelerated with the damage accumulation of the bonding coat.

Mode-I fracture and durability of FRP-concrete bonded interfaces

In this study, a work-of-fracture method using a three-point bend beam （3PBB） specimen, which is commonly used to determine the fracture energy of concrete, was adapted to evaluate the mode-I fracture and durability of fiber-reinforced polymer （FRP） composite-concrete bonded interfaces. Interface fracture properties were evaluated with established data reduction procedures. The proposed test method is primarily for use in evaluating the effects of freeze-thaw （F-T） and wet-dry （W-D） cycles that are the accelerated aging protocols on the mode-I fracture of carbon FRP-concrete bonded interfaces. The results of the mode-I fracture tests of F-T and W-D cycle-conditioned specimens show that both the critical load and fracture energy decrease as the number of cycles increases, and their degradation pattern has a nearly linear relationship with the number of cycles. However, compared with the effect of the F-T cycles, the critical load and fracture energy degrade at a slower rate with W-D cycles, which suggests that F-T cyclic conditioning causes more deterioration of carbon fiber-reinforced polymer （CFRP）-concrete bonded interface. After 50 and 100 conditioning cycles, scaling of concrete was observed in all the specimens subjected to F-T cycles, but not in those subjected to W-D cycles. The examination of interface fracture surfaces along the bonded interfaces with varying numbers of F-T and W-D conditioning cycles shows that （1） cohesive failure of CFRP composites is not observed in all fractured surfaces; （2） for the control specimens that have not been exposed to any conditioning cycles, the majority of interface failure is a result of cohesive fracture of concrete （peeling of concrete from the concrete substrate）, which means that the cracks mostly propagate within the concrete; and （3） as the number of F-T or W-D conditioning cycles increases, adhesive failure along the interface begins to emerge and gradually increases. It is thus concluded that the fracture properties （i.e., the critical load and fracture energy） of the bonded interface are controlled primarily by the concrete cohesive fracture before conditioning and by the adhesive interface fracture after many cycles of F-T or W-D conditioning. As demonstrated in this study, a test method using 3PBB specimens combined with a fictitious crack model and experimental conditioning protocols for durability can be used as an effective qualification method to test new hybrid material interface bonds and to evaluate durability-related effects on the interfaces.

Temperature field prediction of steel-concrete composite decks using TVFEMD-stacking ensemble algorithm

This research aims to develop an advanced deep learning-based ensemble algorithm,utilizing environmental temperature and solar radiation as feature factors,to conduct hourly temperature field predictions for steel-concrete composite decks(SCCDs).The proposed model comprises feature parameter lag selection,two non-stationary time series decomposition methods(empirical mode decomposition(EMD)and time-varying filtering-based empirical mode decomposition(TVFEMD)),and a stacking ensemble prediction model.To validate the proposed model,five machine learning(ML)models(random forest(RF),support vector regression(SVR),multilayer perceptron(MLP),gradient boosting regression(GBR),and extreme gradient boosting(XGBoost))were tested as base learners and evaluations were conducted within independent,mixed,and ensemble frameworks.Finally,predictions are made based on engineering cases.The results indicate that consideration of lag variables and modal decomposition can significantly improve the prediction performance of learners,and the stacking framework,which combines multiple learners,achieves superior prediction results.The proposed method demonstrates a high degree of predictive robustness and can be applied to statistical analysis of the temperature field in SCCDs.Incorporating time lag features helps account for the delayed heat dissipation phenomenon in concrete,while decomposition techniques assist in feature extraction.

Design and evaluation of UHPP steel bridge deck pavement for high-temperature and rainy regions

To enhance the serviceability of steel bridge deck pavement(SBDP)in high-temperature and rainy regions,a concept of rigid bottom and flexible top was summarized using engineering practices,which led to the proposal of a three-layer ultra-high-performance pavement(UHPP).The high-temperature rutting resistance and wet-weather skid resistance of UHPP were evaluated through composite structure tests.The internal temperature distribution within the pavement under typical high-temperature conditions was analyzed using a temperature field model.Additionally,a temperature-stress coupling model was employed to investigate the key load positions and stress response characteristics of the UHPP.The results indicate that compared with the traditional guss asphalt+stone mastic asphalt structure,the dynamic stability of the UHPP composite structure can be improved by up to 20.4%.Even under cyclic loading,UHPP still exhibits superior surface skid resistance compared to two traditional SBDPs.The thickness composition of UHPP significantly impacts its rutting resistance and skid resistance.UHPP exhibits relatively low tensile stress but higher shear stress levels,with the highest shear stress occurring between the UHPP and the steel plate.This suggests that the potential risk of damage for UHPP primarily lies within the interlayer of the pavement.Based on engineering examples,introducing interlayer gravel and optimizing the amount of bonding layer are advised to ensure that UHPP possesses sufficient interlayer shear resistance.

双层异质环氧沥青复合型桥面铺装SEC-DECK

SEC-DECK为东南大学提出的双层异质复合铺装结构,其铺装上层为沥青玛蹄脂碎石混合料,铺装下层为环氧沥青混合料,在国内二十多个钢桥中得到成功应用。系统介绍SEC-DECK的铺装结构组成、性能、设计建造关键技术及其在国内的应用状况,供国内同行桥面铺装设计参考。

Design and laboratory evaluation of fog-sealed chip seal on epoxy asphalt pavement for steel bridge deck

In order to improve the surface performace of epoxy asphalt pavement （EAP） for steel bridge deck, an epoxy asphalt chip seal （ ECS） covered by a cationic emulsified asphalt fog seal （i. e., fog-sealed chip seal） isproposed and a laboratory study is conducted to design and evaluate te fog-sealed chip seal. First, the evaluation indices and methods of te chip seal on steel bridge deck pavement were proposed. Secondly, the worst pavement conditions during te maintenance time were simulated by te small traffic load simulation system MMLS3 and the short-term aging test for minimizing the failure probability of chip seal. Finally, the design parameters of fog-sealed chip seal were determined by the experimental analysis and the performance of the designed fog-sealed chip seal was evaluated in thelaboratory. Results indicate that the proposed simulation method of pavement conditions is effective and the maximal load repetitions on the EAPslab specimen are approximately 925 300 times. Moreover, the designed fog-sealedchip sealcan provide a dense surface with sufficient skid resistance,aggregate-asphalt aahesive performance and interlayer shearing resistance.

Research on an innovative structure of an open-ribbed steel-ultra-high performance concrete composite bridge deck

To completely solve the problem of fatigue cracking issue of orthotropic steel bridge decks(OSDs),the authors proposed a steel–ultra-high performance concrete(UHPC)lightweight composite deck(LWCD)with closed ribs in 2010.Based on the successful application of that LWCD,an adaptation incorporating an innovative composite deck structure,i.e.,the hot-rolled section steel–UHPC composite deck with open ribs(SSD)is proposed in this paper,aiming to simplify the fabrication process as well as to reduce the cost of LWCD.Based on a long-span cable-stayed bridge,a design scheme is proposed and is compared with the conventional OSD scheme.Further,a finite element(FE)calculation is conducted to reflect both the global and local behavior of the SSD scheme,and it is found that the peaked stresses in the SSD components are less than the corresponding allowable values.A static test is performed for an SSD strip specimen to understand the anti-cracking behavior of the UHPC layer under negative bending moments.The static test results indicate that the UHPC layer exhibited a satisfactory tensile toughness,the UHPC tensile strength obtained from the test is 1.8 times the calculated stress by the FE model of the real bridge.In addition,the fatigue stresses of typical fatigue-prone details in the SSD are calculated and evaluated,and the influences of key design parameters on the fatigue performance of the SSD are analyzed.According to the fatigue results,the peaked stress ranges for all of the 10 fatigue-prone details are within the corresponding constant amplitude fatigue limits.Then a fatigue test is carried out for another SSD strip specimen to explore the fatigue behavior of the fillet weld between the longitudinal and transverse ribs.The specimen failed at the fillet weld after equivalent 47.5 million cycles of loading under the design fatigue stress range,indicating that the fatigue performance of the SSD could meet the fatigue design requirement.Theoretical calculations and experiments provide a basis for the promotion and application of this structure in bridge engineering.

Positive and negative shear lag behaviors of composite twin-girder decks with varying cross-section

In steel-concrete composite twin-girder decks, wide concrete slab would undergo significant shear lag warping effect, including positive and negative. Some researchers have investigated the positive shear lag of composite decks by means of one-dimensional line model, while the studies on the negative shear lag have not yet been reported until now. In this study, a new one-dimensional analytical model of composite twin-girder decks is first proposed based on the model proposed by Dezi et al. Besides slab shear lag effect and partial connection at slab-girder interface which have been included in the model of Dezi et al., the particularity of the proposed model relies on its ability to account for variation characteristic of cross-section. Verification of the analytical model is later conducted through comparison of results from the analytical analysis and elaborate FE analysis for a simply supported composite deck with increasing depth and a two-span continuous one with decreasing depth. Finally, three kinds of structural forms of composite twin-girder decks, including cantilever, simply supported and continuous decks, are selected to carry out the analysis of positive and negative shear lag behaviors by means of the analytical model. The influences of cross-sectional variation characteristic and load type on positive and negative shear lag behaviors are mainly investigated. Additionally, a new definition on effective width for considering simultaneously positive and negative shear lag behaviors is proposed. The results from the proposed analytical model and EC4 specification are compared to provide suggestions for designers and checkers. In this study, the proposed analytical model can provide a powerful numerical tool for researchers to conduct the further investigation, and the analysis on shear lag and effective width can assist in design analysis of composite twin-girder decks.

型钢-UHPC轻型组合桥面板及其抗弯性能研究

正交异性钢桥面是目前800m以上国内外特大跨径钢桥的唯一选择,主因是自重轻、强度高、架设方便。但其存在疲劳开裂风险大、运维成本高的缺点。随着高性能材料UHPC的研发和应用,为构建自重轻、病害少、经济性好的桥面新结构提供了可能性。经过多年研究,作者提出一种新型桥面板结构——型钢-UHPC轻型组合桥面结构,将型钢、钢板条与UHPC组合,桥面板的形成无任何板件焊接,因而具有高抗疲劳性,且与传统钢桥面相比,自重持平、造价减半,可作为除“正交异性钢桥面”外的“第二种”大跨径钢桥的桥面结构方案。该文研究这种轻型组合桥面板预制板及横向接缝的抗弯性能,制作4个条带模型(包括2个预制板试件和2个接缝试件),开展三点弯曲的横向接缝负弯矩试验和预制板正弯矩试验,并对试验结果进行分析;基于“条带法”建立预制板试件极限承载力计算模型,提出接缝试件的UHPC开裂名义拉应力计算方法;基于某斜拉桥应用实例,进行整体计算和局部计算,验证新型组合桥面结构在实桥上应用的可行性。研究结果表明:(1)型钢与UHPC间在极限状态前相对滑移非常小,具有良好的协同受力性能;(2)预制板试件的正弯矩极限承载力以型钢屈服控制,而接缝试件负弯矩极限承载力以UHPC开裂和加密钢筋断裂控制;(3)接缝试件的“T形”接缝、加密钢筋、燕尾形的企口、交错式切割型钢钢条等构造设计对接缝整体抗弯拉性能有很好的提高效果;(4)预制板试件极限承载力计算模型所得计算值与试验值吻合良好,该模型搭配名义拉应力计算方法,可帮助工程实际问题的设计与应用;(5)试验结果与实桥的有限元计算值相比,新型桥面结构均有1.3倍以上的安全系数,新型组合桥面应用于实桥具有可行性。

钢-UHPC组合桥面板横向负弯矩区受弯性能研究

为明确横向负弯矩作用下,剪力键形式、接缝设置情形、配筋率和钢混界面黏结状态等参数对钢-超高性能混凝土(ultra-high-performance concrete,UHPC)组合板受力性能的影响,完成了8块组合板局部足尺模型静力弯曲试验及有限元参数分析。试验结果表明:开孔板(perfobond leiste,PBL)试件的名义开裂强度(对应最大裂缝宽度为0.05 mm)较栓钉试件提高16.8%;矩形齿缝试件的名义开裂强度较整浇试件降低16%~23%;UHPC层钢筋配筋率从1.96%增加到2.82%时,名义开裂强度提高16.2%;钢板-UHPC界面涂油除黏PBL试件的初裂强度和名义开裂强度较界面黏结试件分别降低10.1%和5.8%。数值分析结果表明:PBL贯穿钢筋的存在、PBL和栓钉间距的减小能有效提高组合板的开裂后刚度;PBL开孔钢板上的孔径和孔间距对组合板的受力性能影响较小。

上跨铁路2×85 m预应力混凝土连续板-桁组合双层转体桥设计

莞番高速与环莞快速路共线段上跨广深铁路主桥为2×85 m双层桥面板-桁组合桥,该桥为国内首座预应力混凝土连续板-桁组合双层桥,采用转体法施工。下层桥面宽41.7 m,采用密横梁体系的肋板式混凝土梁,满足上跨铁路时对结构养护维修工作量小的要求;上层桥面宽37.9 m,采用“钢弦杆+正交异性钢桥面板”,降低转体质量;钢弦杆与混凝土肋板间以钢桁腹杆连接,避免混凝土腹板出现裂缝等问题。建立空间有限元模型对结构静力特性、抗震性能及转体施工阶段进行计算分析,结果表明:本桥钢主桁及下层混凝土梁应力、结构刚度均满足规范要求;下层采用混凝土结构,符合转体施工过程中的受力状态,最大悬臂阶段上缘仍有约4 MPa的应力储备,充分发挥了混凝土抗压性能好的优势,节省了钢材。研究结果可为双层桥上跨营运铁路的桥梁设计提供新思路。

平钢板-UHPC组合桥面板纵向抗负弯性能试验研究

某大桥次边跨及中跨主梁为钢-UHPC组合梁,钢-UHPC组合梁的桥面板首次采用一种通过PBL剪力键将8 mm平钢板与15 cm的UHPC层连接起来的新型组合桥面体系。为了探究该桥新型钢-UHPC组合桥面板抗负弯矩性能与安全性,完成了2块足尺模型的静力性能试验,进行了桥梁整体受力和桥面板局部受力计算,以及桥面板抗负弯矩极限承载力构成分析。结果表明:UHPC名义开裂强度达8.90 MPa以上,其值远大于实桥荷载作用下UHPC层上缘的纵桥向最大拉应力,组合桥面板负弯矩抗裂性能良好,能满足工程需求;组合桥面板抗负弯承载力的计算,UHPC受拉本构宜采用三折线模型,抗负弯承载力简化计算的UHPC受拉区等效均布应力折减系数可取0.76,抗负弯承载力状态的受压钢板受力仍处于线弹性阶段,抗负弯破坏模式与抗正弯明显不同,为受拉钢筋拉断;PBL剪力键能保证了钢板与UHPC板整体共同受力;组合桥面板在负弯矩作用下的延性良好,裂宽增长缓慢,UHPC的名义极限强度达名义开裂强度的4.1倍以上,到达极限荷载后,组合板承载力没有明显下降。

组合桥面板切应力分布规律及横向剪力钉布置

根据组合桥面板截面的切应力、剪力流分布规律,在混凝土板和钢顶板完全连接的条件下,理论推导出混凝土板和钢顶板的剪力流承担比例,证明组合桥面板层间纵向剪力小于采用组合梁公式得到的计算值.层间完全连接和通过弹簧单元模拟剪力钉离散连接开展的有限元计算均支持这一观点,验证了组合桥面板截面的竖向剪力主要由腹板承担的观点的正确性.探究横向上剪力钉的布置方式.结果表明,组合桥面板应沿横向全宽布置剪力钉,在腹板两侧进行加密,腹板正上方不宜布设剪力钉.