Mathematical model of electric hydraulic and powered support control system at a plough mining face

Given the actual working of a fully mechanized plough at a mining face, we have proposed a formula for running constraints between powered supports and a coal plough under assumed geological conditions of the coal face and, on this basis, established an automatic control model of powered supports for the coal plough face. We introduced the working principle of the powered support control system of the plough at the mining face. We established three advanced characteristics of this control system： response speed, reliability and easy maintenance of the system. As well, we briefly introduced, the principal function of primary and subordinate controllers and the realization of the communication system by a Single Bus. Ten controllers were constructed and tested in our laboratorium. The results show that the control model is practical and meets actual conditions. It provides a theoretical basis for designing a comouter control system for a oowered support system of a plough at a mining face.

Effect of suppressing dust by multi-direction whirling air curtain on fully mechanized mining face

A combined method of numerical simulation and field testing was adopted in this study in the interest of solving the problem of hard to control high concentrate dusts on a fully mechanized mining face. In addi- tion, the dust suppression effect of a multi-direction whirling air curtain was studied in this paper. Under the influence of the wall attachment effect, the compressed air which blows out from the two-phase or three-phase radial outlets on the generator of the air curtain can form a multi-direction whirling air curtain, which can cover the whole roadway section of a fully mechanized mining face. The traditional method of controlling dust is a forcing system with exhaust overlap which has the major disadvantage of lacking a jet effect and consequently results in poor dust control. It is difficult to form the air flow field within the range of Lp ≤ 5√S. However, due to the effect of this novel system, the radial airflow can be turned into axial airflow allowing fresh air to flow through the length of the heading. The air flow field which is good at controlling dust diffusion can be formed 12.8 m from the heading face. Furthermore, the field measurement results show that before the application of a multi-direction whirling air curtain, the dust concentration is 348.6 mg/m^3 and 271.4 mg/m^3 respectively at the roadway cross-section measurement points which are 5 m and 10 m from the heading face. However, after the application of the multi-direction whirling air curtain, the dust concentration is only 61.2 mg/m3 and 14.8 mg/m^3, respectively. Therefore, the dust control effect of a multi-direction whirling air curtain is obvious.

Similar material simulation research on movement law of roof over-lying strata in stope of fully mechanized caving face with large mining height

Similar material simulation test W9-15 101 fully mechanized caving face with was carried out in a geological model of large mining height in the Liuhuanggou Colliery, in Xinjiang Uigur Autonomous Region. The roof overlying strata movement law in the stope of a fully mechanized caving face with large mining height was studied and show that the roof overlying strata in the stope of a fully mechanized caving face with large mining height can be formed into a stable arch structure; the fracture rock beam is formed resembling a ＂bond beam＂, but it has essentially the structure of ＂multi-span beams＂ under the big structure of the stable arch. The roof overlying strata movement law in the stope of a fully mechanized caving face with large mining height is similar to that of the common, fully mechanized caving stope, which is determined by the deformation and instability of the structure of ＂multi-span beams＂. But because of the differences between the mining heights, the peak pressure in the stope of a fully mechanized caving face with large mining height is smaller while the affected area of abutment pressure is wider in the front of the working face; this is the obvious difference in abutment pressure between the stope of a fully mechanized caving face with large mining height and that of the common.

Surface Movement Regularity of Super-Wide Mining Face With Top-Coal Caving

No.4326 super-wide panel of Wangzhuang Coal Mine ( in which the fully-mechanized top-coal caving longwall mining method was used) was monitored for dynamic characteristic of surface movement. The dynamic surface movement in and after mining was predicted by using the Mining Subsidence Prediction System. The results indicate that after mining, the surface above the super-wide panel reaches a state of full subsidence, making the No.309 national highway above the panel be located on the flat bottom of the subsidence basin so that the influence of mining activity in both sides of 4326 panel on the national highway is the smallest.

Prediction Model for Gas Outburst Intensity of Coal Mining Face Based on Improved PSO and LSSVM

For the problems of nonlinearity,uncertainty and low prediction accuracy in the gas outburst prediction of coal mining face,the least squares support vector machine(LSSVM)is proposed to establish the prediction model.Firstly,considering the inertia coefficients as global parameters lacks the ability to improve the solution for the traditional particle swarm optimization(PSO),an improved PSO(IPSO)algorithm is introduced to adjust different inertia weights in updating the particle swarm and solve the fitness to stagnate.Secondly,the penalty factor and kernel function parameter of LSSVM are searched automatically,and the regression accuracy and generalization performance is enhanced by applying IPSO.Finally,to verify the proposed prediction model,the model is applied for gas outburst prediction of Jiuli Hill coal mine in Jiaozuo City,and the results are compared with that of PSO-SVM model,IGA-LSSVM model and BP model.The results show that the relative errors of the proposed model are not greater than 2.7%,and the prediction accuracy is higher than other three prediction models.The IPSO-LSSVM model can be used to predict the intensity of gas outburst of coal mining face effectively.

Ground pressure and overlying strata structure for a repeated mining face of residual coal after room and pillar mining

To investigate the abnormal ground pressures and roof control problem in fully mechanized repeated mining of residual coal after room and pillar mining, the roof fracture structural model and mechanical model were developed using numerical simulation and theoretical analysis. The roof fracture characteristics of a repeated mining face were revealed and the ground pressure law and roof supporting condi- tions of the repeated mining face were obtained. The results indicate that when the repeated mining face passes the residual pillars, the sudden instability causes fracturing in the main roof above the old goal and forms an extra-large rock block above the mining face. A relatively stable ＂Voussoir beam＂ structure is formed after the advance fracturing of the main roof. When the repeated mining face passes the old goaf, as the large rock block revolves and touches gangue, the rock block will break secondarily under overburden rock loads. An example calculation was performed involving an integrated mine in Shanxi province, results showed that minimum working resistance values of support determined to be reason- able were respectively 11,412 kN and 10,743 kN when repeated mining face passed through residual pillar and goaf. On-site ground pressure monitoring results indicated that the mechanical model and support resistance calculation were reasonable.

Primary study on the ＂θ＂ letter type overlying multi-strata spatial structure of mining face surrounded by mined areas

The overlying strata spatial structure academic viewpoint thinks the primary factor which controls the stope presses is the overlying strata spatial structure movement; the spatial structure above the later period coal pillar surrounded by mined areas is the most complex overlying strata spatial structure and study on its evolution law has the important realistic project significance for strata movement control and production safety. The existing research results indicate that the special structure of the first working face of the mine begins to develop lengthways from stratum movement above mined areas and extends level in the exploitation direction. From existing overlying strata spatial structure fundamental research achievement, the spatial structure above the later period coal column surrounded by mined areas have following characteristic： The spatial structure formation is from the top to the lower and from large to small. According to the findings, a formula with the use of rock layer migration angle delta was put forward to estimate isolated island coal column width on which different stratum structure is gonging to form.

Research on relations between failure heights of overburden strata and ~] / mining face parameters and forecasting method

The commercial FEM software ANSYS was used to analyze the failure characteristics of overburden strata under the conditions of different lengths of mining faces. It was shown that the parameters of mining faces, especially the length was the important factor to the failure heights and shapes of overburden strata. Fuzzy mathematics and statistical methods were used to analyze the forecasting method of the failure height of overburden strata influenced by the parameters of mining face based on the measured data under the conditions of fully-mechanized mining of general hardness cover rocks. On the basis of these analyses, a new forecasting formula was gotten. The forecasting result conforms to the in situ measured value. The result has a very important application value in safe and high-efficient mining, and has a very important advancing function to theoretical studies.

Study on the characteristics of ground pressure behaviors in working face with great mining height at different advance speeds by similarity model experiment

Presently most of research results on strata behaviors were concluded under the normal （moderate） advance rate conditions. Comparing with normal advance rate, fast advance rate and slow advance rate may cause some new changes of strata behaviors. The characteristics of ground pressure behaviors in working face with great mining height at different forward speeds were studied by similarity model experiment in laboratory. Its conclusion provides a theoretic basis for ground pressure controlling.

Analysis and control of hydraulic support stability in fully-mechanized longwall face to the dip with great mining height

The working condition of the hydraulic support in working face can be divided into three kinds of situations in the following： roof fall and col,lapse with cavity, advancing support and supporting. Took single support with four-pole in Iongwall face to the dip as research object, control method was studied to avoid support instability in three situations mentioned above. Based on these researches, the major factors of influencing on support stability and its controlling measures were put forward. According to specific conditions of working face 1215（3）, which is fully-mechanized and Iongwall face to the dip with great mining height in Zhangji Coal Mine, Huainan Mining Group, the effective measures was taken to control supports stability..

CFD modeling of methane distribution at a continuous miner face with various curtain setback distances

Knowledge of the airflow patterns and methane distributions at a continuous miner face under different ventilation conditions can minimize the risks of explosion and injury to miners by accurately forecasting potentially hazardous face methane levels. This study focused on validating a series of computational fluid dynamics(CFD) models using full-scale ventilation gallery data that assessed how curtain setback distance impacted airflow patterns and methane distributions at an empty mining face(no continuous miner present). Three CFD models of face ventilation with 4.6, 7.6 and 10.7 m(15, 25, and 35 ft) blowing curtain setback distances were constructed and validated with experimental data collected in a full-scale ventilation test facility. Good agreement was obtained between the CFD simulation results and this data.Detailed airflow and methane distribution information are provided. Elevated methane zones at the working faces were identified with the three curtain setback distances. Visualization of the setback distance impact on the face methane distribution was performed by utilizing the post-processing capability of the CFD software.

Control strategy for multi-pump emulsion power station in coal mine face

Shearer and hydraulic support are matching equipments. To increase the operating speed of the shearer, the following speed of hydraulic support must be increased. This means increasing the volume of flow from emulsion power station. Analyzing the operating characteristics of hydraulic supports, the number of simultaneously operating supports is obtained by means of pressure parameter and time history at a certain time, which is a theory base for development of control system to multi-pump emulsion power station.

The Recent Technological Development of Intelligent Mining in China

In the last five years, China has seen the technological development of intelligent mining and the application of the longwall automation technology developed by the Longwall Automation Steering Committee. This paper summarizes this great achievement, which occurred during the 12th Five-Year Plan （2011-2015）, and which included the development of a set of intelligent equipment for hydraulic-powered supports, information transfers, dynamic decision-making, performance coordination, and the achievement of a high level of reliability despite difficult conditions. Within China, the intelligent system of a set of hydraulic-powered supports was completed, with our own intellectual property rights. An intelligent mining model was developed that permitted unmanned operation and single-person inspection on the work face. With these technologies, the number of miners on the work face can now be significantly reduced. Miners are only required to monitor mining machines on the roadway or at the surface control center, since intelligent mining can be applied to extract middle-thick or thick coal seams. As a result, miners＇ safety has been improved. Finally, this Darter discusses theprospects and challenges of intelligent mining over the next ten years.

STUDY ON PRODUCTION SYSTEM OPERATION REGULARITY OF FULLY MECHANIZED SUBLEVEL CAVING MINING AND SEQUENTIAL OPERATION

According to a lot of practical data in Liujialiang Mine and reliability theory and result of computer simulation, operation regularity of fully mechanized sublevel caving mining production system in the condition of gently inclined complicated geological structure and production shortcomings are found out and reliability of system and output of the working face are predicted finally.

Research on Feasibility of Top-Coal Caving Based on Neural Network Technique

Based on the neural network technique, this paper proposes a BP neural network model which integrates geological factors which affect top coal caving in a comprehensive index. The index of top coal caving may be used to forecast the mining cost of working faces, which shows the model’s potential prospect of applications.