Combined effects of ultrasonic vibration and FeCoNiCrCu coating on interfacial microstructure and mechanical properties of Al/Mg bimetal by compound casting

In this work,a new treatment method combining ultrasonic vibration with FeCoNiCrCu high entropy alloy(HEA)coating was used to prepared Al/Mg bimetal through the lost foam compound casting.The effects of composite treatment involving ultrasonic vibration and HEA coating on interfacial microstructure and mechanical properties of Al/Mg bimetal were studied.Results demonstrate that the interface thickness of the Al/Mg bimetal with composite treatment significantly decreases to only 26.99%of the thickness observed in the untreated Al/Mg bimetal.The HEA coating hinders the diffusion between Al and Mg,resulting the significant reduction in Al/Mg intermetallic compounds in the interface.The Al/Mg bimetal interface with composite treatment is composed of Al_(3)Mg_(2)and Mg_(2)Si/AlxFeCoNiCrCu+FeCoNiCrCu/δ-Mg+Al_(12)Mg_(17)eutectic structures.The interface resulting from the composite treatment has a lower hardness than that without treatment.The acoustic cavitation and acoustic streaming effects generated by ultrasonic vibration promote the diffusion of Al elements within the HEA coating,resulting in a significant improvement in the metallurgical bonding quality on the Mg side.The fracture position shifts from the Mg side of the Al/Mg bimetal only with HEA coating to the Al side with composite treatment.The shear strength of the Al/Mg bimetal increases from 32.16 MPa without treatment to 63.44 MPa with ultrasonic vibration and HEA coating,increasing by 97.26%.

Constructing fast mass-transfer channels with efficient catalytic ozonation activity in 2D manganese dioxide membranes by intercalating Fe/Mn bimetallic MOF

Two-dimensional(2D)catalytic ozonation membranes are promising for the treatment of micropollutants in wastewater due to simultaneous ozone-catalyzed degradation and membrane filtration processes.However,it remains challenging for 2D catalytic ozonation membranes to efficiently degrade micropollutants due to low mass-transfer efficiency and poor catalytic activity.Herein,Fe/Mn bimetallic metal-organic framework(MOF)intercalated lamellar MnO_(2) membranes with fast and robust ozone-catalyzed mass-transfer channels were developed on the surface of the hollow fiber ceramic membrane(HFCM)to obtain 2D Fe/Mn-MOF@MnO_(2)-HFCM for efficiently degrading micropollutants in wastewater.The intercalation of Fe/Mn-MOF expanded the interlayer spacing of the MnO_(2) membrane,thereby providing abundant transport channels for rapid passage of water.More notably,the Fe/Mn-MOF provided enriched reactive sites as well as high electron transfer efficiency based on the redox cycling between Mn^(3+)/Mn^(4+) and Fe^(2+)/Fe^(3+),ensuring the effective catalytic oxidative degradation of micropollutants including tetracycline hydrochloride(TCH),methylene blue,and methyl blue.Moreover,the carboxyl groups on the MOF formed covalent bonds(-COO-)with the hydroxyl groups in MnO_(2) between layers,which increased the interaction between MnO_(2) nanosheets to form stable interlayer channels.Specifically,the optimal composite membrane achieved a high removal rate of TCH micropollutant(93.4%),high water treatment capacity(282 L·m^(-2)·h^(-1)·MPa^(-1)),and excellent longterm stability(1200 min).This study provides a simple and easily scalable strategy to construct fast,efficient,and stable 2D catalytic mass-transfer channels for the efficient treatment of micropollutants in wastewater.

Effect of immersion Ni plating on interface microstructure and mechanical properties of Al/Cu bimetal

A nickel-based coating was deposited on the pure Al substrate by immersion plating,and the Al/Cu bimetals were prepared by diffusion bonding in the temperature range of 450-550 ℃.The interce microstructure and fracture surface of Al/Cu joints were studied by scanning electron microscopy（SEM） and X-ray diffraction（XRD）.The mechanical properties of the Al/Cu bimetals were measured by tensile shear and microhardness tests.The results show that the Ni interiayer can effectively eliminate the formation of Al-Cu intermetallic compounds.The Al/Ni interface consists of the Al3Ni and Al3Ni2 phases,while it is Ni-Cu solid solution at the Ni/Cu interce.The tensile shear strength of the joints is improved by the addition of Ni interiayer.The joint with Ni interiayer annealed at 500 ℃ exhibits a maximum value of tensile shear strength of 34.7 MPa.

Fe、Ir掺杂MoS_(2)表面对N_(2)气敏吸附与解离反应性能提升的第一性原理研究

基于第一性原理方法,采用周期性平板模型,研究了N_(2)分子在掺杂体系TM-MoS_(2)(TM=Fe、Ir)表面的吸附和解离行为.研究表明:N_(2)分子在TM-MoS_(2)(TM=Fe、Ir)表面吸附能依次为0.62和0.47 eV,而完整MoS_(2)表面的吸附能只有0.08 eV,说明掺杂之后对N_(2)表现出略好的吸附性能.差分电荷密度分析表明,N_(2)吸附后,掺杂Fe、Ir原子与两个N原子之间电荷有所增加,N-N键之间的区域电荷密度减少,N-N键的强度减弱.态密度计算结果发现,N_(2)在吸附过程中,主要是N原子的2p_(y)、2p_(z)轨道与Ir的5d_(xy)和5d_(z^(2))以及Fe的3d_(xy)和3d_(z^(2))发生杂化作用.通过分析解离活化能,N_(2)在掺杂体系TM-MoS_(2)(TM=Fe、Ir)表面解离需要活化能均较高,且远大于在相应掺杂表面的吸附能,说明N_(2)在掺杂体系TM-MoS_(2)(TM=Fe、Ir)表面解离应该表现为分子吸附或脱附.

Effect of homogenization annealing on microstructure, composition and mechanical properties of 7050/6009 bimetal slab

Homogenization annealing of the 7050/6009 bimetal slab prepared by direct-chill casting was investigated and its effects on microstructural evolution, composition distribution and mechanical properties in the interfacial region of the bimetal were studied. The results show that the optimized homogenization annealing process was 460℃for 24 h. After homogenization annealing, the Zn-rich phases and Al15（FeMn）3Si2phases were precipitated at the interface of the bimetal. The diffusion layer thickness of homogenized bimetal increased by 30 μm from 440 to480℃for 24 h, while it increased by 280 μm from 12 to 36 h at 460℃. The Vickers hardnessesat 6009 alloy side and interface of the bimetal decreased after homogenized annealing and grain coarsening was considered asthedominating softening mechanism.The hardness variation at 7050 alloy side was complicated due to the combined action of solution strengthening, dispersion strengthening and dissolution of reinforced phases.

基于分子动力学研究纳米孔洞对多晶FeO/Fe中FeO断裂的影响

孔洞缺陷是影响表面氧化皮断裂失效的重要因素.本文结合分子动力学软件Lammps和Atomsk软件建立了半径相同位置不同(模型1)和孔洞位置相同半径不同(模型2)两种模型,为了探究两者对FeO/Fe多晶模型拉伸失效的影响,文章从抗拉强度、断裂韧性、中心对称参数(CSP)三方面进行了分析,模拟结果表明:1.当孔洞位于晶界和三叉点时,模型1和2的抗拉强度随着孔洞半径的增大而减小,断裂韧性在抗拉强度降低的同时增强.2.孔洞位于晶内时,模型2的抗拉强度呈现“先下降-后上升-再下降”的变化趋势,断裂韧性整体降低;模型1既增强了模型的抗拉强度,又降低了断裂韧性.3.裂纹扩展受孔洞半径影响较大,半径达到1 nm以上时,模型2的裂纹扩展速度加快,模型1的裂纹扩展速度减慢.本研究为进一步认识氧化皮的断裂过程提供了帮助.

Dechlorination of disinfection by-product monochloroacetic acid in drinking water by nanoscale palladized iron bimetallic particle

Nanoscale palladized iron(Pd/Fe)bimetallic particles were prepared by reductive deposition method.The particles were characterized by X-ray diffraction(XRD),X-ray fluorescence(XRF),scanning electron microscope(SEM),transmission electron microscope(TEM),and Brunauer-Emmett-Teller-nitrogen(BET-N_2)method.Data obtained from those methods indicated that nanoscale Pd/Fe bimetallic particles containedα-Fe^0.Detected Pd to Fe ratio by weight(Pd/Fe ratio)was close to theoretical value. Spherical granules with diame...

Analysis and FEM simulation of extrusion process of bimetal tubes through rotating conical dies

Bimetal tube extrusion process through rotating conical dies was studied analytically and numerically. A kinematically admissible velocity field was developed to evaluate the internal power and the power dissipated on frictional and velocity discontinuity surfaces. By balancing the moment applied by the rotary die with the moments caused by the circumferential frictions in the container and on the mandrel, the twisting length of the material in the container was determined. By equating the total power with the required external power, the extrusion pressure was determined by optimizing with respect to the slippage parameter between the die and the outer material. It is shown that the extrusion pressure is decreased by about 20% by the die rotation. The bimetal tube extrusion process through rotating die was also simulated using the finite element code, ABAQUS. Analytical results were compared with the results given by the finite element method. These comparisons show a good agreement.

Study on Reductive Dechlorination of PCBs in Groundwater by Fe/Zn Bimetal

[Objective] The research aimed to study reductive dechlorination effect of PCBs in groundwater by Fe/Zn bimetal. [Method] Fe/Zn bi- metal as reduction system, PCBs degradation ratio as inspected index, degradation effect of PCBs by Fe/Zn bimetallic system when adding self- made hydroxypropyl-β-cyclodextdn （HP-β-CD） was studied. Meanwhile, we investigated the influences of loading ratio and Fe-Zn dosage on PCBs dechlorination. [ Result] PCBs was significantly solubilized by the synthesized HP-β-CD. With increase of the HP-β-CD concentration, the apparent solubility of PCBs increased linearly, forming 1：1 inclusion complex. When Fe-Zn dosage was 10 g, and mass fraction of Zn was 7%, the dechlori- nation efficiency of 321 μg/L PCBs was 47.6% after degrading for 7 d at 10 ℃. [ Condusion] The research provided theoretical guiding for in situ remediation of the qroundwater contaminated bv PGBs.

Dechlorination of Trichloroethylene in Groundwater by Nanoscale Bimetallic Fe/Pd Particles

Palladium/iron bimetallic nanoparticles were synthesized using microemulsion method in the water-in-oil (W/O) microemulsion system, which was made up of iso-octane, cetyltrimethyl-ammonium bromide (CTAB), butanol and water and characterized by measuring the conductivity of the solution. Transmission electron microscope (TEM) and energy dispersive X-ray microanalysis (EDX) analysis showed that the av-erage diameter of synthesized palladium/iron bimetallic nanoparticles was less than 80 nm, which was much smaller than the particles produced by the solution method. The palladium/iron bimetallic nanoscale particles produced in the laboratory showed better performance on dechlorinating TCE than the other materials. The nanoscale Fe/Pd particles exhibited high reactivity. When Pd content is 0.5%, the best TCE dechlorination efficiency is achieved within 30min. And Fe/Pd nanoparticles show persistent reaction activity in some sense.

Effect of vibration on interfacial microstructure and mechanical properties of Mg/Al bimetal prepared by a novel compound casting

In this work,a vibration was applied in the preparation of the Mg/Al bimetal by a novel compound casting in order to improve the mechanical properties of the Mg/Al bimetal,and the effect of the vibration on the interfacial microstructure and mechanical properties of the Mg/Al bimetal was investigated.The results indicated that the vibration had a significant effect on the interfacial microstructure and mechanical properties of the Mg/Al bimetal,but it did not change the phase compositions of the interface,which was composed of layerⅠ(Al3Mg2+Mg2Si),layerⅡ(Al_(12)Mg_(17)+Mg_(2)Si)and layerⅢ(Al_(12)Mg_(17)/δ-Mg).Without vibration,the Mg_(2)Si phase with a needle-like morphology mainly aggregated in the layerⅡof the interface.After the application of the vibration,the SEM and EBSD analysis results showed that the Mg_(2)Si and Al3Mg2phases in the interface were obviously refined,and the distribution of the Mg_(2)Si became more uniform,due to the strong forced convection of the molten metal resulting from the vibration.The TEM analysis indicated that the interface between the A_(l3)Mg_(2) and Mg_(2)Si phases was non-coherent,suggesting the Mg_(2)Si particles cannot act as a heterogeneous nucleation base during the solidification process of the interface.Compared to the Mg/Al bimetal without vibration,the shear strength of the Mg/Al bimetal with vibration increased by about 50%from 31.7 MPa on average to 47.5 MPa,and the hardness of the layer I of the interface increased,and the hardness of the layerⅢdecreased.The fracture surface transformed from a flat fracture morphology without vibration to an irregular zigzag fracture morphology.

Graphene-loaded nickel−vanadium bimetal oxides as hydrogen pumps to boost solid-state hydrogen storage kinetic performance of magnesium hydride

To modify the thermodynamics and kinetic performance of magnesium hydride(MgH_(2))for solid-state hydrogen storage,Ni_(3)V_(2)O_(8)-rGO(rGO represents reduced graphene oxide)and Ni_(3)V_(2)O_(8)nanocomposites were prepared by hydrothermal and subsequent heat treatment.The beginning hydrogen desorption temperature of 7 wt.%Ni_(3)V_(2)O_(8)-rGO modified MgH_(2)was reduced to 208℃,while the additive-free MgH_(2)and 7 wt.%Ni_(3)V_(2)O_(8)doped MgH_(2)appeared to discharge hydrogen at 340 and 226℃,respectively.A charging capacity of about 4.7 wt.%H_(2)for MgH_(2)+7 wt.%Ni_(3)V_(2)O_(8)-rGO was achieved at 125℃ in 10 min,while the dehydrogenated MgH_(2)took 60 min to absorb only 4.6 wt.%H_(2)at 215℃.The microstructure analysis confirmed that the in-situ generated Mg_(2)Ni/Mg_(2)N_(i)H_(4) and metallic V contributed significantly to the enhanced performance of MgH_(2).In addition,the presence of rGO in the MgH_(2)+7 wt.%Ni_(3)V_(2)O_(8)-rGO composite reduced particle aggregation tendency of Mg/MgH_(2),leading to improving the cyclic stability of MgH_(2)during 20 cycles.

Effect of melt-to-solid volume ratio and preheating temperature on Mg/Al bimetals interface by centrifugal casting

Compound casting is an efficient method for bonding dissimilar metals,in which a dramatic reaction can occur between the melt and solid.The centrifugal casting process,a type of compound casting,was applied to cast Al/Mg dissimilar bimetals.Magnesium melt was poured at 700 °C,with melt-to-solid volume ratios(Vm/Vs) of 1.5 and 3,into a preheated hollow aluminum cylinder.The preheating temperatures of the solid part were 320,400,and 450 °C,and the constant rotational speed was 1,600 rpm.The cast parts were kept inside the casting machine until reaching the cooling temperature of 150 °C.The result showed that an increase in preheating temperature from 320 to 450 °C led to an enhanced reaction layer thickness.In addition,an increase in the Vm/Vs from 1.5 to 3 resulted in raising the interface thickness from 1.2 to 1.8 mm.Moreover,the interface was not continuously formed when a Vm/Vs of 3 was selected.In this case,the force of contraction overcame the resultant acting force on the interface.An interface formed at the volume ratio of 1.5 was examined using scanning electron microscopy(SEM) equipped with energy-dispersive X-ray spectroscopy(EDS),and the results demonstrated the formation of Al_(3)Mg_(2),Al_(12)Mg_(17) and(δ+Al_(12)Mg_(17)) eutectic structures in the interface.

Effect of HEA/Al composite interlayer on microstructure and mechanical property of Ti/Mg bimetal composite by solid-liquid compound casting

In this study,HEA/AI composite interlayer was used to fabricate Ti/Mg bimetal composites by solidliquid compound casting process.The Al layer was prepared on the surface of TC4 alloy by hot dipping,and the FeCoNiCr HEA layer was prepared by magnetron sputtering onto the Al layer.The influence of the HEA layer thickness and pouring temperature on interface evolution was investigated based on SEM observation and thermodynamic analysis.Results indicate that the sluggish diffusion effect of HEA can effectively inhibit the interfacial diffusion between Al and Mg,which is conducive to the formation of solid solution,especially when the thickness of HEA is 800 nm.With the increase of casting temperature from 720 ℃ to 730 ℃,740℃,and 750 ℃,α-Al(Mg),α-Al(Mg)+Al3Mg2,Al3Mg2+Al12Mg17,and Al12Mg17+δ-Mg are formed at the interface of Ti/Mg bimetal,respectively.When the thickness of the HEA layer is 800 nm and the pouring temperature is 720 ℃,the bonding strength of the Ti/Mg bimetal can reach the maximum of 93.6 MPa.

Effects of mechanical vibration on filling and solidification behavior, microstructure and performance of Al/Mg bimetal by lost foam compound casting

Al/Mg bimetal was prepared by lost foam solid-liquid compound casting,and the effects of mechanical vibration on the filling and solidification behavior,microstructure and performance of the bimetal were investigated.Results show that the mechanical vibration has a remarkable influence on the filling and solidification processes.It is found that after mechanical vibration,the filling rate increases and the filling rate at different times is more uniform than that without vibration.In addition,the mechanical vibration also increases the wettability between liquid AZ91D and A356 inlays.The mechanical vibration reduces the horizontal and vertical temperature gradient of the casting and makes the temperature distribution of the whole casting more uniform.Compared to the Al/Mg bimetal without vibration,the shear strength is improved by 39.76%after the mechanical vibration is applied,due to the decrease of the inclusions and Al_(12)Mg_(17) dendrites,and the refinement and uniform distribution of the Mg_(2)Si particles in the interface of the Al/Mg bimetal.

Cyanide-bridged One-dimensional Heterobimetallic Complex cis-[Fe^Ⅱ(phen)2(CN)2Mn^Ⅲ(salen)](PF6):Synthesis,Crystal Structure and Magnetic Properties

Dicyanide building block cis-Fe（phen）2（CN）2 and [MnⅢ（salen）]（ClO4） have been used to design and synthesize a cyanide-bridged complex, resulting in a heterobimetallic one-dimensional（1D） zigzag chain complex 1, [cis-Fe（phen）2（CN）2Mn（salen）]（PF6）（phen =1,10-phenanthroline, salen=N,N-ethylenebis-（salicylideneaminato） dianion）. Single-crystal X-ray diffraction analysis shows complex 1 crystallizes in the monoclinic P2（1/c） space group and the asymmetric unit contains one [-NC-Fe（phen）2（μ-CN）-MnⅢ-（salen）-]＋ cation and one PF6- anion. In the cationic structure of 1, each FeⅡ（phen）2（CN）2 connects two [MnⅢ（salen）]＋ with two cyanide groups in a cis-conformation, and in turn each [MnⅢ（salen）]＋ unit links two FeⅡ（phen）2（CN）2 building blocks in a trans-conformation, resulting in a 1D [-NC-FeⅡ-CN-MnⅢ-]n chain. Furthermore, the electronic absorption spectra and electrochemical and magnetic properties of complex 1 have also been studied.

Cu-Fe合金凝固过程中结构变化研究

采用分子动力学模拟方法研究了Cu_(100-X)Fe_(X)(X=1%、3%、5%)合金在冷却速率为2×10^(10)K/s条件下合金凝固过程.研究表明,Fe含量为1%时,随着合金温度的降低Fe原子始终保持均匀分布的状态,未出现Fe原子聚集现象,晶体结构是以FCC为主的Cu基体,Fe原子以固溶形式存在于基体中.Fe含量为3%时,随着合金温度的降低Fe原子有聚集趋势,但BCC晶体结构占比较小,晶体结构仍是以FCC为主的Cu基体.Fe含量为5%,随着合金温度的降低Fe原子发生明显聚集,最终形成以FCC、HCP晶体类型为主镶嵌Fe原子的Cu基体.研究了Fe团簇的形成过程,结果表明,Fe团簇的形成、长大是一个连续的过程,该过程受形核生长机制控制,不同阶段形成Fe团簇的大小和数量受Fe-Fe原子相互作用力、Fe原子的扩散能力以及Fe团簇与Cu基体间的界面能三个因素共同影响.

FEM SIMULATION OF BIMETAL FORMING PROCESS BASED ON FRICTIONAL ELEMENT TECHNOLOGY

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Effect of cold-rolling and annealing on interfacial structures and properties of A500/steel bimetal strip

The effect of cold-rolling, by both a series of small passes and single-pass with different deformations as well as the subsequent annealing, on the interfacial structures and properties of A500（AlSn8Pb2Si2.5Cu0.8Cr0.2）/steel bimetal strip produced by liquid-solid roll cladding was investigated. Experimental results of the cold-rolling by a series of small passes show that the interfacial bonding strength increases slightly when the total deformation is less than 7.32% and then decreases gradually with the increase in deformation. Subsequent annealing has no effect on the interfacial structures and properties. The effect of cold-rolling by single-pass less than 33.2% deformation on the interfacial structures and properties is the same as that of multi-pass cold-rolling, whereas cold-rolling by single-pass more than 33.2% deformation followed by annealing at 350℃ for 2.5h can make the interfacial bonding strength increase to a great extent. Metallographic examination of the interface shows that there exist only transverse cracks within the interfacial layer and the clad strip does not split along the interface during cold-rolling if the thickness of interfacial layer is less than 45μm. The thick interfacial layer（>56μm）, however, crumbles during cold-rolling, thus resulting in the splitting of the clad strip.