The modification of silicon in an Al-30Si alloy was studied using optical microscopy, electron probe micro-analysis, transmission electron microscopy and differential scanning calorimetry. It is found that phosphorus ...The modification of silicon in an Al-30Si alloy was studied using optical microscopy, electron probe micro-analysis, transmission electron microscopy and differential scanning calorimetry. It is found that phosphorus master alloys combined with boron master alloys have good modification effect on primary silicon but no evident modification effect on eutectic silicon, while boron combined with cerium has good modification effect on eutectic silicon. The results of differential scanning calorimetry show that phosphorus, boron or cerium addition and their combined addition have different undercooling effects on eutectic silicon. Many scholars thought that AlP particles were the nuclei of eutectic silicon when phosphorus was enough in the alloy. Our results show that β-(Al,Si,Fe) can still be the nucleus of plate-like entectic silicon while AlP is the nucleus of primary silicon when there is enough phosphorus in the melt. In addition, the mechanism about the modification was also discussed.展开更多
Directionally solidified binary Mg-Al eutectic alloy wires of approximately 5 mm in diameter were produced by the Ohno continuous casting (OCC) process and the microstructure was examined. It was found that the wire...Directionally solidified binary Mg-Al eutectic alloy wires of approximately 5 mm in diameter were produced by the Ohno continuous casting (OCC) process and the microstructure was examined. It was found that the wires possess obvious unidirectional growth characteristic along its axial direction. The microstructure consists of parallel columnar grains that resulted from the competitive growth of equiaxed grains solidified on the head of dummy bar. Each columnar grain comprises regular eutectic a-Mg and β-Mg17 Al12 phases, which grew along the axial direction of the wires. The morphology of the eutectic is mainly lamellar, meanwhile rod eutectic exists. The formation of rod eutectic was attributed to the "bridging effect" caused by incidental elements in the alloy.展开更多
Eutectic nucleation in hypereutectic Al-25wt.%Si alloy with the addition of P was studied by calculating the activation energy and nucleation work. The results indicate that P refinement, which can decrease the activa...Eutectic nucleation in hypereutectic Al-25wt.%Si alloy with the addition of P was studied by calculating the activation energy and nucleation work. The results indicate that P refinement, which can decrease the activation energy as well as nucleation work of eutectic solidification, can increase the eutectic nucleation frequency of Al-25wt.%Si alloy, so the addition of P can refme the eutectic structures of hypereutectic Al-Si alloys. According to the calculations, there is a certain relationship between the precipitation of primary silicon and eutectic solidification, and the eutectic nucleation mode is independent of morphology transition.展开更多
To investigate the possibility of inoculating eutectic cells, a novel Al-10Si-2Fe master alloy was synthesized and tested in Sr-modifi ed A356 alloy. The new master alloy that consists of α-Al, Si and β-Al5FeSi phas...To investigate the possibility of inoculating eutectic cells, a novel Al-10Si-2Fe master alloy was synthesized and tested in Sr-modifi ed A356 alloy. The new master alloy that consists of α-Al, Si and β-Al5FeSi phases was prepared by a casting process, and the silicon phase was found to grow epitaxially from the β-Al5FeSi particles. The inoculation effi ciency of the new master alloy on Sr-modifi ed A356 alloy has been investigated by quenching experiment and thermal analysis. With the addition of the new master alloy, the area density of eutectic cells is effectively increased by 100% and the eutectic growth temperature is increased by 1.5 oC. Therefore, the new master alloy is deduced to introduce nucleating substrates for eutectic cells and to refi ne the eutectic cells in Sr-modifi ed A356 alloy. There is no poisonous interaction between the Al-10Si-2Fe master alloy and the Sr in this study. Consequently, the mechanical properties have been improved by the addition of the new master alloy.展开更多
Being used more and more widely in engineering,AlSi alloys comprise about 80%of all kinds of aluminum alloys,which are the most widely utilized nonferrous alloys.Although most Al-Si alloys consist of multiple componen...Being used more and more widely in engineering,AlSi alloys comprise about 80%of all kinds of aluminum alloys,which are the most widely utilized nonferrous alloys.Although most Al-Si alloys consist of multiple components,the eutectics in the structure accounts for 50%-90%of the sum volume of such alloys.Therefore,understanding the modification mechanism and function rules of the AlSi eutectic solidification is the technical key in controlling the structures and properties of such casting alloys.The present paper chiefly reviews recent investigation developments and important conclusions along the lines of the functions of modification elements and their modification mechanism in the eutectic solidification of Al-Si alloys.展开更多
The effects of Ce on the secondary dendrite arm spacing(SDAS) and mechanical behavior of Al-Si-Cu-Mg alloys were investigated. The reduction of SDAS at different Ce concentrations was evaluated in a directional soli...The effects of Ce on the secondary dendrite arm spacing(SDAS) and mechanical behavior of Al-Si-Cu-Mg alloys were investigated. The reduction of SDAS at different Ce concentrations was evaluated in a directional solidification experiment via computer-aided cooling curve thermal analysis(CA-CCTA). The results showed that 0.1wt%-1.0wt% Ce addition resulted in a rapid solidification time, ?ts, and low solidification temperature, ?T_S, whereas 0.1wt% Ce resulted in a fast solidification time, Δ^(ta-Al), of the α-Al phase. Furthermore, Ce addition refined the SDAS, which was reduced to approximately 36%. The mechanical properties of the alloys with and without Ce were investigated using tensile and hardness tests. The quality index(Q) and ultimate tensile strength of(UTS) Al-Si-Cu-Mg alloys significantly improved with the addition of 0.1wt% Ce. Moreover, the base alloy hardness was improved with increasing Ce concentration.展开更多
An electromagnetic vibration was generated by simultaneously imposing a strong static magnetic field (up to 10 T) and an alternative electricity current to the metal. Its effects on the solidification structure of e...An electromagnetic vibration was generated by simultaneously imposing a strong static magnetic field (up to 10 T) and an alternative electricity current to the metal. Its effects on the solidification structure of eutectic Al-Si alloy have been investigated experimentally. It is found that the eutectic structure has been refined by solely imposing high magnetic field while it is coarsened under the electromagnetic vibration. Furthermore, polyhedral Si grains and non-dendritic α-Al appeared when the electromagnetic vibration strength was strong enough. The refining of eutectic structure is attributed to the decrease of diffusion coefficient caused by the strong magnetic field. The coarseness of eutectic structure may be attributed to the convection caused by electromagnetic vibration. Strong convection may break co-operative growth of eutectic phases to form polyhedral Si grains and non-dendritic α-Al.展开更多
The morphology and content of the divorced eutectic in the microstructure of high pressure die casting(HPDC) magnesium alloy have a great influence on the final performance of castings. Based on the previous work conc...The morphology and content of the divorced eutectic in the microstructure of high pressure die casting(HPDC) magnesium alloy have a great influence on the final performance of castings. Based on the previous work concerning simulation of the nucleation and dendritic growth of primary α-Mg during the solidification of magnesium alloy under HPDC process, an extension was made to the formerly established CA(Cellular Automaton) model with the purpose of modeling the nucleation and growth of Mg-Al eutectic. With a temperature field and solute field obtained during simulation of the primary α-Mg dendrites as the initial condition of the modified CA model, modeling of the Mg-Al eutectic with a divorced morphology was achieved. Moreover, the simulated results were in accordance with the experimental ones regarding the distribution and content of the divorced eutectic. Taking a "cover-plate" die casting with AM60 magnesium alloy as an example, the rapid solidification with a high cooling rate at the surface layer of the casting led to a fine and uniform grain size of primary α-Mg, while the divorced eutectic at the grain boundary revealed a more dispersed and granular morphology. Islands of divorced eutectic were observed at the central region of the casting, due to the existence of ESCs(Externally Solidified Crystals) which contributed to a coarse and non-uniform grain size of primary α-Mg. The volume percentage of the eutectic β-Mg_(17)Al_(12) phase is about 2%-6% in the die casting as a whole. The numerical model established in this study is of great significance to the study of the divorced eutectic in the microstructure of die cast magnesium alloy.展开更多
The modification of eutectic silicon is of general interest since fine eutectic silicon along with fine primary aluminum grains improves mechanical properties and ductilities. In this study, high intensity ultrasonic ...The modification of eutectic silicon is of general interest since fine eutectic silicon along with fine primary aluminum grains improves mechanical properties and ductilities. In this study, high intensity ultrasonic vibration was used to modify the complex microstructure of aluminum hypoeutectic alloys. The ultrasonic vibrator was placed at the bottom of a copper mold with molten aluminum. Hypoeutectic Al-Si alloy specimens with a unique in-depth profile of microstructure distribution were obtained. Polyhedral silicon particles, which should form in a hypereutectic alloy, were obtained in a hypoeutectic Al-Si alloy near the ultrasonic radiator where the silicon concentration was higher than the eutectic composition. The formation of hypereutectic silicon near the radiator surface indicates that high-intensity ultrasonic vibration can be used to influence the phase transformation process of metals and alloys. The size and morphology of both the silicon phase and the aluminum phase varies with increasing distance from the ultrasonic probe/radiator. Silicon morphology develops into three zones. Polyhedral primary silicon particles present in zoneⅠ, within 15 mm from the ultrasonic probe/radiator. Transition from hypereutectic silicon to eutectic silicon occurs in zoneⅡ about 15 to 20 μm from the ultrasonic probe/radiator. The bulk of the ingot is in zoneⅢ and is hypoeutectic Al-Si alloy containing fine lamellar and fibrous eutectic silicon. The grain size is about 15 to 25 μm in zoneⅠ, 25 to 35 μm in zoneⅡ, and 25 to 55 μm in zoneⅢ. The morphology of the primary α-Al phase is also changed from dendritic (in untreated samples) to globular. Phase evolution during the solidification process of the alloy subjected to ultrasonic vibration is described.展开更多
Undercoolings up to 397 K(0.283 T_E)have been obtained for Ni-32.5% Sn eutectic alloy melted by superheating-cooling cycles and denucleating with inorganic glasses.The predomi- nant dissipation of heat for highly unde...Undercoolings up to 397 K(0.283 T_E)have been obtained for Ni-32.5% Sn eutectic alloy melted by superheating-cooling cycles and denucleating with inorganic glasses.The predomi- nant dissipation of heat for highly undercooled alloy melt is through radiation.An approxi- mate method is consequently derived to calculate its mean specific heat from measured cooling curves.With the aid of high speed cinematography,it is revealed that the surface or interface heterogeneous nucleation takes place in preference to homogeneous nucleation even though the undercooling has exceeded 0.2 T_E.展开更多
The interaction between Zn-AI eutectic alloy and Al203p/6061AI composites in the vacuum furnace was investigated. Great attention has been paid to the elements diffusion, the microstructure and formation of the interf...The interaction between Zn-AI eutectic alloy and Al203p/6061AI composites in the vacuum furnace was investigated. Great attention has been paid to the elements diffusion, the microstructure and formation of the interface between Zn-AI eutectic alloy and Al2O3p/6061AI composites. Experimental results show that Zn-AI eutectic alloy has a good wetting ability to Al2O3p/6061 Al composites and the wetting angle decreases with increasing the temperature in vacuum. After the interaction, an interaction layer forms between Zn-AI alloy and Al2O3p/6061 Al composites. The phases in the interaction layer mainly consist of α-AI(Zn), Al2O3 and CuZn5 resulted from the diffusion of elements from the Zn-AI alloy. Several porosities distribute in the region near the interface of the Zn-AI alloy/interaction layer. The amount of shrinkage voids in the interacting layer is relevant to the penetration of Zn element into Al2O3p/6061Al composites which is a function of temperature. So it is necessary to lower heating temperature in order to limit the Zn penetration.展开更多
The influence of strontium addition and solidification rate on eutectic grain structure in a near-eutectic Al-Si alloy was investigated. The characteristic temperature of eutectic nucleation (TN),minimum temperature p...The influence of strontium addition and solidification rate on eutectic grain structure in a near-eutectic Al-Si alloy was investigated. The characteristic temperature of eutectic nucleation (TN),minimum temperature prior to recalescence (TM),and the growth temperature (TG) during cooling were determined by quantitative thermal analysis. All characteristic temperatures were found to decrease continuously with increasing Sr content and solidification rate. Microstructural analysis also revealed that the eutectic grain size decreases with increasing Sr content and solidi fication rate. Such eutectic grain refinement is attributed to the increased actual under-cooling ahead of the liquid/solid interface during solidification.展开更多
The microalloying effect of yttrium on the crystallization behaviors of (Zr0.525Al0.10Ti0.05Cu0.179Ni0.146)100-xYx, and (Zr0.55Al0.15- Ni0.10Cu0.20)100-xYx (x=0, 0.4, and 1, thus the two alloy systems were denote...The microalloying effect of yttrium on the crystallization behaviors of (Zr0.525Al0.10Ti0.05Cu0.179Ni0.146)100-xYx, and (Zr0.55Al0.15- Ni0.10Cu0.20)100-xYx (x=0, 0.4, and 1, thus the two alloy systems were denoted as Zr52.5, Zr52.5Y0.4, Zr52.5Y1, and Zr55, Zr55Y0.4, Zr55Y1, respectively) was studied. Transmission electron microscopy (TEM) results suggested that the crystalline phases were different in the two Zr-based alloys and with different yttrium contents. ZrNi-phase and Al3Zr5 phase precipitations can be well explained by the mechanisms of nucleation and growth. Al3Zr5 phase is mainly formed by a peritectic-like reaction, while ZrNi-phase by a eutectic reaction. The contents of elements Y, A1, and Ti may dominate the reaction types. The orientation relationship between Y203 particles and A13Zr5 phase is also discussed.展开更多
A modified Bridgman directional solidification technique was used to prepare Fe-Al-Ta eutectic in situ composites at different growth rates ranging from 6 to 80 gm/s. The directionally solidified Fe- Al-Ta eutectic co...A modified Bridgman directional solidification technique was used to prepare Fe-Al-Ta eutectic in situ composites at different growth rates ranging from 6 to 80 gm/s. The directionally solidified Fe- Al-Ta eutectic composites are composed of two phases: Fe(Al,Ta) matrix phase, and Fe2Ta(Al) Laves phase. Solidification microstructure is affected by solidification rate. Microstructure of the Fe-Al-Ta eutectic alloy grown at 6.0 pm/s is broken-lamellar eutectic. Eutectic colonies are formed with the increase of the solidification rate. Microstructures are mainly composed of the lamellar or fibrous eutectic at the center of the colony and coarse lamellar eutectic zone at the boundary. Meanwhile, the inter-lamellar spacing (or the inter-rod spacing) is decreased. The spacing adjustments are also observed in Fe-Al-Ta eutectic alloy. The solid/liquid interface evolves from planar interface to shallow cellular interface, then to deep cellular, and finally to shallow cellular planar with the increase of the solidification rate.展开更多
The viscosities of liquid Fe-4.30C and Fe-4.30C-Ce alloys were measured by oscillating crucible viscometer. The results show that viscosity of Fe-4.30C alloy changes from 5.50 to 8.30 MPa·s when the liquid is coo...The viscosities of liquid Fe-4.30C and Fe-4.30C-Ce alloys were measured by oscillating crucible viscometer. The results show that viscosity of Fe-4.30C alloy changes from 5.50 to 8.30 MPa·s when the liquid is cooled from 1425 ℃ to the melting point. The abnormity of viscosity of Fe-4.30C alloy near the melting point is reasonable due to the formation of graphite. The addition of cerium especially with content higher than 0.21% causes an evidently decrease in viscosity for eutectic alloy resulting from increase of free volume and size decrease of atom cluster in the liquids. It can be concended that the existence of C-Ce compound contributes to the discontinuous of viscosity at 1340~1370 ℃ for the Fe-4.30C-Ce alloy by experinments with differential scanning calorimeter.展开更多
This paper investigates the solidification behaviour of the Ag-Cu eutectic alloy melt undercooled up to 100 K. It is revealed that lamellar eutectics grow in a dendritic form in the Ag-Cu eutectic melt with undercooli...This paper investigates the solidification behaviour of the Ag-Cu eutectic alloy melt undercooled up to 100 K. It is revealed that lamellar eutectics grow in a dendritic form in the Ag-Cu eutectic melt with undercooling equal to or greater than 76 K. As undercooling increases, the remelted fraction of the primary eutectics during recalescence rises. The severe remelting and the subsequent ripening of the primary eutectic dendrites lead to the formation of anomalous eutectics.展开更多
The influences of Ce, K and Na on the structures and properties of Fe-W-C alloy were investigated, and the idea estimating spheroidizing effect of carbides using circular degree(C.D) was put forward. The result shows ...The influences of Ce, K and Na on the structures and properties of Fe-W-C alloy were investigated, and the idea estimating spheroidizing effect of carbides using circular degree(C.D) was put forward. The result shows that eutectic carbide turns into sphericity from network after modification, carbide is refined and uniformly distributed and C.D of eutectic carbide increases. The mechanism of carbide spheroidizing was analyzed. The impact toughness and abrasion resistance of Fe-W-C obviously improve with the rise of C.D of carbides. The service life of modified Fe-W-C roll is 30% higher than that of high chromium cast iron roll, while its production cost is reduced by 30%.展开更多
Pb-Bi eutectic alloy has been receiving increasing attention as a heavy liquid metal coolant in accelerator driven systems and Generation IV fission reactors. Compatibility of structural materials with liquid PbBi eut...Pb-Bi eutectic alloy has been receiving increasing attention as a heavy liquid metal coolant in accelerator driven systems and Generation IV fission reactors. Compatibility of structural materials with liquid PbBi eutectic alloy at high temperature is one of the issues concerned. In the present study, corrosion tests of T91 steel in stagnant Pb-Bi eutectic alloy in saturated oxygen condition at 450 oC were carried out. After experiments, the thickness and compositional profile of the oxide layer on the specimen were analyzed using SEM and EDX. Analysis results show that the thickness of the oxide layer increases as the exposure time increases from 500 h to 1,000 h. The thickness of the oxide layer remains almost unchanged at 15 to 16 mm from 1,000 to 1,500 h. Formation of a thick and protective oxide layer at 450 oC prevents the penetration of liquid Pb-Bi eutectic alloy into the matrix of the T91 steel.展开更多
In this study the partially divorced eutectic microstructure ofα-Mg andβ-Mg17Al12was investigated by electron backscatter diffraction,transmission electron microscopy,and phase-field modeling in hypoeutectic Mg-Al a...In this study the partially divorced eutectic microstructure ofα-Mg andβ-Mg17Al12was investigated by electron backscatter diffraction,transmission electron microscopy,and phase-field modeling in hypoeutectic Mg-Al alloys.The orientation relationships between the individual eutecticαgrains,eutecticβphase,and primaryαgrains were investigated.While the amount of eutectic morphology is primarily determined by the Al content,the in-depth microstructure analyses and the phase-field simulation suggest non-interactive nucleation and growth of eutecticαphase in theβphase grown on the interdendritic primaryαdendrites.Also,phase-field simulations showed a preferred nucleation sequence where theβphase nucleates first and subsequently triggers the nucleation of eutecticαphase at the movingβphase solidification front,which supports the microstructural analysis results.展开更多
基金supported by the National Science Fund for Distinguished Young Scholars (No.50625101)the Key Project of Science and Technology Research of the Ministry of Education of China (No.106103)
文摘The modification of silicon in an Al-30Si alloy was studied using optical microscopy, electron probe micro-analysis, transmission electron microscopy and differential scanning calorimetry. It is found that phosphorus master alloys combined with boron master alloys have good modification effect on primary silicon but no evident modification effect on eutectic silicon, while boron combined with cerium has good modification effect on eutectic silicon. The results of differential scanning calorimetry show that phosphorus, boron or cerium addition and their combined addition have different undercooling effects on eutectic silicon. Many scholars thought that AlP particles were the nuclei of eutectic silicon when phosphorus was enough in the alloy. Our results show that β-(Al,Si,Fe) can still be the nucleus of plate-like entectic silicon while AlP is the nucleus of primary silicon when there is enough phosphorus in the melt. In addition, the mechanism about the modification was also discussed.
基金the Shaanxi Provincial Natural Science Research Project(No.2003E111)Scientific research project of Education Department of Shaanxi Province(No.07JK358)the Industrialization Cultivation Project of Education Department of Shaanxi Province(No.04JC24).
文摘Directionally solidified binary Mg-Al eutectic alloy wires of approximately 5 mm in diameter were produced by the Ohno continuous casting (OCC) process and the microstructure was examined. It was found that the wires possess obvious unidirectional growth characteristic along its axial direction. The microstructure consists of parallel columnar grains that resulted from the competitive growth of equiaxed grains solidified on the head of dummy bar. Each columnar grain comprises regular eutectic a-Mg and β-Mg17 Al12 phases, which grew along the axial direction of the wires. The morphology of the eutectic is mainly lamellar, meanwhile rod eutectic exists. The formation of rod eutectic was attributed to the "bridging effect" caused by incidental elements in the alloy.
基金support from the Project of National Science Fund for Distinguished Young Scholars of China (No.50625101)the China Postdoctoral Science Foundationthe Natural Science Foundation of Shan-dong Province, China (No.BS2009CL035)
文摘Eutectic nucleation in hypereutectic Al-25wt.%Si alloy with the addition of P was studied by calculating the activation energy and nucleation work. The results indicate that P refinement, which can decrease the activation energy as well as nucleation work of eutectic solidification, can increase the eutectic nucleation frequency of Al-25wt.%Si alloy, so the addition of P can refme the eutectic structures of hypereutectic Al-Si alloys. According to the calculations, there is a certain relationship between the precipitation of primary silicon and eutectic solidification, and the eutectic nucleation mode is independent of morphology transition.
基金supported by the National Natural Science Foundation of China(No.51371109)
文摘To investigate the possibility of inoculating eutectic cells, a novel Al-10Si-2Fe master alloy was synthesized and tested in Sr-modifi ed A356 alloy. The new master alloy that consists of α-Al, Si and β-Al5FeSi phases was prepared by a casting process, and the silicon phase was found to grow epitaxially from the β-Al5FeSi particles. The inoculation effi ciency of the new master alloy on Sr-modifi ed A356 alloy has been investigated by quenching experiment and thermal analysis. With the addition of the new master alloy, the area density of eutectic cells is effectively increased by 100% and the eutectic growth temperature is increased by 1.5 oC. Therefore, the new master alloy is deduced to introduce nucleating substrates for eutectic cells and to refi ne the eutectic cells in Sr-modifi ed A356 alloy. There is no poisonous interaction between the Al-10Si-2Fe master alloy and the Sr in this study. Consequently, the mechanical properties have been improved by the addition of the new master alloy.
文摘Being used more and more widely in engineering,AlSi alloys comprise about 80%of all kinds of aluminum alloys,which are the most widely utilized nonferrous alloys.Although most Al-Si alloys consist of multiple components,the eutectics in the structure accounts for 50%-90%of the sum volume of such alloys.Therefore,understanding the modification mechanism and function rules of the AlSi eutectic solidification is the technical key in controlling the structures and properties of such casting alloys.The present paper chiefly reviews recent investigation developments and important conclusions along the lines of the functions of modification elements and their modification mechanism in the eutectic solidification of Al-Si alloys.
基金the ministry of higher education Malaysia and Universiti Tun Hussein Onn Malaysia for supporting this research under Vot no FRGS1422 and E15501
文摘The effects of Ce on the secondary dendrite arm spacing(SDAS) and mechanical behavior of Al-Si-Cu-Mg alloys were investigated. The reduction of SDAS at different Ce concentrations was evaluated in a directional solidification experiment via computer-aided cooling curve thermal analysis(CA-CCTA). The results showed that 0.1wt%-1.0wt% Ce addition resulted in a rapid solidification time, ?ts, and low solidification temperature, ?T_S, whereas 0.1wt% Ce resulted in a fast solidification time, Δ^(ta-Al), of the α-Al phase. Furthermore, Ce addition refined the SDAS, which was reduced to approximately 36%. The mechanical properties of the alloys with and without Ce were investigated using tensile and hardness tests. The quality index(Q) and ultimate tensile strength of(UTS) Al-Si-Cu-Mg alloys significantly improved with the addition of 0.1wt% Ce. Moreover, the base alloy hardness was improved with increasing Ce concentration.
基金supported by the National Natural Science Foundation of China(No.59871026)
文摘An electromagnetic vibration was generated by simultaneously imposing a strong static magnetic field (up to 10 T) and an alternative electricity current to the metal. Its effects on the solidification structure of eutectic Al-Si alloy have been investigated experimentally. It is found that the eutectic structure has been refined by solely imposing high magnetic field while it is coarsened under the electromagnetic vibration. Furthermore, polyhedral Si grains and non-dendritic α-Al appeared when the electromagnetic vibration strength was strong enough. The refining of eutectic structure is attributed to the decrease of diffusion coefficient caused by the strong magnetic field. The coarseness of eutectic structure may be attributed to the convection caused by electromagnetic vibration. Strong convection may break co-operative growth of eutectic phases to form polyhedral Si grains and non-dendritic α-Al.
基金financially supported by the Fundamental Research Funds for the Central Universities(WUT:2017IVA036)111 Project(B17034)State Key Laboratory of Materials Processing and Die&Mould Technology,Huazhong University of Science and Technology(P2018-003)
文摘The morphology and content of the divorced eutectic in the microstructure of high pressure die casting(HPDC) magnesium alloy have a great influence on the final performance of castings. Based on the previous work concerning simulation of the nucleation and dendritic growth of primary α-Mg during the solidification of magnesium alloy under HPDC process, an extension was made to the formerly established CA(Cellular Automaton) model with the purpose of modeling the nucleation and growth of Mg-Al eutectic. With a temperature field and solute field obtained during simulation of the primary α-Mg dendrites as the initial condition of the modified CA model, modeling of the Mg-Al eutectic with a divorced morphology was achieved. Moreover, the simulated results were in accordance with the experimental ones regarding the distribution and content of the divorced eutectic. Taking a "cover-plate" die casting with AM60 magnesium alloy as an example, the rapid solidification with a high cooling rate at the surface layer of the casting led to a fine and uniform grain size of primary α-Mg, while the divorced eutectic at the grain boundary revealed a more dispersed and granular morphology. Islands of divorced eutectic were observed at the central region of the casting, due to the existence of ESCs(Externally Solidified Crystals) which contributed to a coarse and non-uniform grain size of primary α-Mg. The volume percentage of the eutectic β-Mg_(17)Al_(12) phase is about 2%-6% in the die casting as a whole. The numerical model established in this study is of great significance to the study of the divorced eutectic in the microstructure of die cast magnesium alloy.
基金supported by the US Department of Energy,Office of Energy Efficiency and Renewable Energy,Industrial Technologies Program,Industrial Materials for the Future(IMF),under Contractor No.DE-PS07-02ID14270 with UT-Battelle,LLC
文摘The modification of eutectic silicon is of general interest since fine eutectic silicon along with fine primary aluminum grains improves mechanical properties and ductilities. In this study, high intensity ultrasonic vibration was used to modify the complex microstructure of aluminum hypoeutectic alloys. The ultrasonic vibrator was placed at the bottom of a copper mold with molten aluminum. Hypoeutectic Al-Si alloy specimens with a unique in-depth profile of microstructure distribution were obtained. Polyhedral silicon particles, which should form in a hypereutectic alloy, were obtained in a hypoeutectic Al-Si alloy near the ultrasonic radiator where the silicon concentration was higher than the eutectic composition. The formation of hypereutectic silicon near the radiator surface indicates that high-intensity ultrasonic vibration can be used to influence the phase transformation process of metals and alloys. The size and morphology of both the silicon phase and the aluminum phase varies with increasing distance from the ultrasonic probe/radiator. Silicon morphology develops into three zones. Polyhedral primary silicon particles present in zoneⅠ, within 15 mm from the ultrasonic probe/radiator. Transition from hypereutectic silicon to eutectic silicon occurs in zoneⅡ about 15 to 20 μm from the ultrasonic probe/radiator. The bulk of the ingot is in zoneⅢ and is hypoeutectic Al-Si alloy containing fine lamellar and fibrous eutectic silicon. The grain size is about 15 to 25 μm in zoneⅠ, 25 to 35 μm in zoneⅡ, and 25 to 55 μm in zoneⅢ. The morphology of the primary α-Al phase is also changed from dendritic (in untreated samples) to globular. Phase evolution during the solidification process of the alloy subjected to ultrasonic vibration is described.
文摘Undercoolings up to 397 K(0.283 T_E)have been obtained for Ni-32.5% Sn eutectic alloy melted by superheating-cooling cycles and denucleating with inorganic glasses.The predomi- nant dissipation of heat for highly undercooled alloy melt is through radiation.An approxi- mate method is consequently derived to calculate its mean specific heat from measured cooling curves.With the aid of high speed cinematography,it is revealed that the surface or interface heterogeneous nucleation takes place in preference to homogeneous nucleation even though the undercooling has exceeded 0.2 T_E.
文摘The interaction between Zn-AI eutectic alloy and Al203p/6061AI composites in the vacuum furnace was investigated. Great attention has been paid to the elements diffusion, the microstructure and formation of the interface between Zn-AI eutectic alloy and Al2O3p/6061AI composites. Experimental results show that Zn-AI eutectic alloy has a good wetting ability to Al2O3p/6061 Al composites and the wetting angle decreases with increasing the temperature in vacuum. After the interaction, an interaction layer forms between Zn-AI alloy and Al2O3p/6061 Al composites. The phases in the interaction layer mainly consist of α-AI(Zn), Al2O3 and CuZn5 resulted from the diffusion of elements from the Zn-AI alloy. Several porosities distribute in the region near the interface of the Zn-AI alloy/interaction layer. The amount of shrinkage voids in the interacting layer is relevant to the penetration of Zn element into Al2O3p/6061Al composites which is a function of temperature. So it is necessary to lower heating temperature in order to limit the Zn penetration.
基金supported by the National Natural Science Foundation of China under grant No. 50771031the Early Research Foundation of Southeast University under grant No. XJ0612238
文摘The influence of strontium addition and solidification rate on eutectic grain structure in a near-eutectic Al-Si alloy was investigated. The characteristic temperature of eutectic nucleation (TN),minimum temperature prior to recalescence (TM),and the growth temperature (TG) during cooling were determined by quantitative thermal analysis. All characteristic temperatures were found to decrease continuously with increasing Sr content and solidification rate. Microstructural analysis also revealed that the eutectic grain size decreases with increasing Sr content and solidi fication rate. Such eutectic grain refinement is attributed to the increased actual under-cooling ahead of the liquid/solid interface during solidification.
文摘The microalloying effect of yttrium on the crystallization behaviors of (Zr0.525Al0.10Ti0.05Cu0.179Ni0.146)100-xYx, and (Zr0.55Al0.15- Ni0.10Cu0.20)100-xYx (x=0, 0.4, and 1, thus the two alloy systems were denoted as Zr52.5, Zr52.5Y0.4, Zr52.5Y1, and Zr55, Zr55Y0.4, Zr55Y1, respectively) was studied. Transmission electron microscopy (TEM) results suggested that the crystalline phases were different in the two Zr-based alloys and with different yttrium contents. ZrNi-phase and Al3Zr5 phase precipitations can be well explained by the mechanisms of nucleation and growth. Al3Zr5 phase is mainly formed by a peritectic-like reaction, while ZrNi-phase by a eutectic reaction. The contents of elements Y, A1, and Ti may dominate the reaction types. The orientation relationship between Y203 particles and A13Zr5 phase is also discussed.
基金Funded by the National Natural Science Foundation of China(No.51201121)2015 Science and Technology Foundation for Selected Overseas Chinese Scholars of Shaanxi Province,Key Industry Innovation Chain(group)Project of Shaanxi Province(No.2019ZDLGY 04-04)International Science+1 种基金Technology Cooperation and Exchange Program of Shaanxi Province(No.2016KW-055)Research Project of Shaanxi Engineering Technology Research Center for Wear-resisting Materials(No.2016NMZX03)
文摘A modified Bridgman directional solidification technique was used to prepare Fe-Al-Ta eutectic in situ composites at different growth rates ranging from 6 to 80 gm/s. The directionally solidified Fe- Al-Ta eutectic composites are composed of two phases: Fe(Al,Ta) matrix phase, and Fe2Ta(Al) Laves phase. Solidification microstructure is affected by solidification rate. Microstructure of the Fe-Al-Ta eutectic alloy grown at 6.0 pm/s is broken-lamellar eutectic. Eutectic colonies are formed with the increase of the solidification rate. Microstructures are mainly composed of the lamellar or fibrous eutectic at the center of the colony and coarse lamellar eutectic zone at the boundary. Meanwhile, the inter-lamellar spacing (or the inter-rod spacing) is decreased. The spacing adjustments are also observed in Fe-Al-Ta eutectic alloy. The solid/liquid interface evolves from planar interface to shallow cellular interface, then to deep cellular, and finally to shallow cellular planar with the increase of the solidification rate.
文摘The viscosities of liquid Fe-4.30C and Fe-4.30C-Ce alloys were measured by oscillating crucible viscometer. The results show that viscosity of Fe-4.30C alloy changes from 5.50 to 8.30 MPa·s when the liquid is cooled from 1425 ℃ to the melting point. The abnormity of viscosity of Fe-4.30C alloy near the melting point is reasonable due to the formation of graphite. The addition of cerium especially with content higher than 0.21% causes an evidently decrease in viscosity for eutectic alloy resulting from increase of free volume and size decrease of atom cluster in the liquids. It can be concended that the existence of C-Ce compound contributes to the discontinuous of viscosity at 1340~1370 ℃ for the Fe-4.30C-Ce alloy by experinments with differential scanning calorimeter.
基金supported by the National Natural Science Foundation of China(Grant No 50571068)
文摘This paper investigates the solidification behaviour of the Ag-Cu eutectic alloy melt undercooled up to 100 K. It is revealed that lamellar eutectics grow in a dendritic form in the Ag-Cu eutectic melt with undercooling equal to or greater than 76 K. As undercooling increases, the remelted fraction of the primary eutectics during recalescence rises. The severe remelting and the subsequent ripening of the primary eutectic dendrites lead to the formation of anomalous eutectics.
文摘The influences of Ce, K and Na on the structures and properties of Fe-W-C alloy were investigated, and the idea estimating spheroidizing effect of carbides using circular degree(C.D) was put forward. The result shows that eutectic carbide turns into sphericity from network after modification, carbide is refined and uniformly distributed and C.D of eutectic carbide increases. The mechanism of carbide spheroidizing was analyzed. The impact toughness and abrasion resistance of Fe-W-C obviously improve with the rise of C.D of carbides. The service life of modified Fe-W-C roll is 30% higher than that of high chromium cast iron roll, while its production cost is reduced by 30%.
基金financially supported by the Strategic Priority Research Program CAS under Grant No.XDA03010304the National Science Foundation of China under Grant No.91226204the Youth Innovation Promotion Association CAS
文摘Pb-Bi eutectic alloy has been receiving increasing attention as a heavy liquid metal coolant in accelerator driven systems and Generation IV fission reactors. Compatibility of structural materials with liquid PbBi eutectic alloy at high temperature is one of the issues concerned. In the present study, corrosion tests of T91 steel in stagnant Pb-Bi eutectic alloy in saturated oxygen condition at 450 oC were carried out. After experiments, the thickness and compositional profile of the oxide layer on the specimen were analyzed using SEM and EDX. Analysis results show that the thickness of the oxide layer increases as the exposure time increases from 500 h to 1,000 h. The thickness of the oxide layer remains almost unchanged at 15 to 16 mm from 1,000 to 1,500 h. Formation of a thick and protective oxide layer at 450 oC prevents the penetration of liquid Pb-Bi eutectic alloy into the matrix of the T91 steel.
基金supported by the Fundamental Research Program of Korea Institute of Materials Science(PNK7760 and PNK7770)the National Research Foundation of Korea(2020R1A2C2008416 and 2021M3H4A6A01049712)。
文摘In this study the partially divorced eutectic microstructure ofα-Mg andβ-Mg17Al12was investigated by electron backscatter diffraction,transmission electron microscopy,and phase-field modeling in hypoeutectic Mg-Al alloys.The orientation relationships between the individual eutecticαgrains,eutecticβphase,and primaryαgrains were investigated.While the amount of eutectic morphology is primarily determined by the Al content,the in-depth microstructure analyses and the phase-field simulation suggest non-interactive nucleation and growth of eutecticαphase in theβphase grown on the interdendritic primaryαdendrites.Also,phase-field simulations showed a preferred nucleation sequence where theβphase nucleates first and subsequently triggers the nucleation of eutecticαphase at the movingβphase solidification front,which supports the microstructural analysis results.