Kinetics of selective catalytic reduction of NO by NH_3 on Fe-Mo/ZSM-5 catalyst

The catalyst of Fe-Mo/ZSM-5 has been found to be more active than Fe-ZSM-5 and Mo/ZSM-5 separately for selective catalytic reduction （SCR） of nitric oxide （NO） with NH3. The kinetics of the SCR reaction in the presence of O2 was studied in this work. The results showed that the observed reaction orders were 0.74-0.99, 0.01-0.13, and 0 for NO, O2 and NH3 at 350-450℃, respectively. And the apparent activation energy of the SCR was 65 kJ/mol on the Fe-Mo/ZSM-5 catalyst. The SCR mechanism was also deduced. Adsorbed NO species can react directly with adsorbed ammonia species on the active sites to form N2 and H2O. Gaseous O2 might serve as a reoxidizing agent for the active sites that have undergone reduction in the SCR process. It is also important to note that a certain amount of NO was decomposed directly over the Fe-Mo/ZSM-5 catalyst in the absence of NH3.

Ethanol steam reforming over Ni/ZSM-5 nanosheet for hydrogen production

Compared to reforming reactions using hydrocarbons,ethanol steam reforming(ESR)is a sustainable alternative for hydrogen(H_(2))production since ethanol can be produced sustainably using biomass.This work explores the catalyst design strategies for preparing the Ni supported on ZSM-5 zeolite catalysts to promote ESR.Specifically,two-dimensional ZSM-5 nanosheet and conventional ZSM-5 crystal were used as the catalyst carriers and two synthesis strategies,i.e.,in situ encapsulation and wet impregnation method,were employed to prepare the catalysts.Based on the comparative characterization of the catalysts and comparative catalytic assessments,it was found that the combination of the in situ encapsulation synthesis and the ZSM-5 nanosheet carrier was the effective strategy to develop catalysts for promoting H_(2) production via ESR due to the improved mass transfer(through the 2-D structure of ZSM-5 nanosheet)and formation of confined small Ni nanoparticles(resulted via the in situ encapsulation synthesis).In addition,the resulting ZSM-5 nanosheet supported Ni catalyst also showed high Ni dispersion and high accessibility to Ni sites by the reactants,being able to improve the activity and stability of catalysts and suppress metal sintering and coking during ESR at high reaction temperatures.Thus,the Ni supported on ZSM-5 nanosheet catalyst prepared by encapsulation showed the stable performance with~88% ethanol conversion and~65% H_(2) yield achieved during a 48-h longevity test at 550-C.

SO_2对Fe-Mo/ZSM-5催化剂上NO_x催化还原性能的影响

分别采用共浸渍法和气相离子交换法制备了Fe-Mo/ZSM-5(CI)和Fe-Mo/ZSM-5(VIE)样品,研究了SO2对Fe-Mo/ZSM-5催化剂上以NH3为还原剂的NOx-SCR反应的影响.同时利用暂态响应实验、SO2-TPD以及FT-IR等技术对SO2的影响行为进行了分析.结果发现,VIE样品较CI样品具有更好的SCR催化活性.SO2只在低于300℃时对Fe-Mo/ZSM-5催化剂的活性有影响,而在高于300℃对催化活性几乎没有影响,而且温度越高,SO2对催化剂活性的抑制作用越小.研究表明,SO2在低温下对催化活性的抑制作用主要来源于其在催化剂表面的吸附作用,SO2在催化剂表面形成吸附态SO2-4离子,少量的硫酸盐沉积在催化剂表面,减少了催化剂表面活性中心的数量.

焙烧条件对Fe-Mo/ZSM-5催化剂上NO选择性催化还原性能的影响

采用共浸渍法制备了m(Fe):m(Mo)=1的Fe-Mo/ZSM-5催化剂,并对其在不同焙烧条件所得样品上NO选择性催化还原反应活性进行了测试。结果表明,焙烧条件对Fe-Mo/ZSM-5催化性能影响明显,600℃焙烧6 h的样品在低温范围具有较好的催化性能,随着焙烧时间或焙烧温度的增加,其NOx转化率依次向高温方向移动,在800℃焙烧后的样品催化活性明显下降。采用XRD和BET对Fe-Mo/ZSM-5样品的体相结构和表面性能进行了研究。结果表明,不同焙烧条件下Fe-Mo/ZSM-5催化剂的晶胞参数和比表面积产生了差别,特别是焙烧温度达到800℃时,其比表面积显著减小,这可能是导致Fe-Mo/ZSM-5催化性能突然下降的主要原因。焙烧过程中残留在的表面含氮物种对Fe-Mo/ZSM-5催化剂上NO选择性催化还原反应活性影响较大。

Fe-Mo／ZSM-5蜂窝催化剂上NOx的催化还原性能

Fe—Mo／ZSM5具有较好的NOx催化活性，比较了不同粉末的制备方法、催化剂助剂和载体等因素对蜂窝状催化剂催化还原性能的影响．结果表明，气相离子交换法制备的蜂窝状催化剂的催化活性最好，在350℃时NO，转化率已达到90％以上．在高温400℃～600℃范围，催化剂对NOx的催化还原转化率保持在98％．K＋离子的加入明显提高了Fe—Mo／ZSM-5催化剂活性，可能调变了催化剂的袁面性质，催化剂粉末在载体上的浸涂次数为2次时效果最佳．

Methane aromatization in the absence of oxygen over extruded and molded MoO_3/ZSM-5 catalysts:Influences of binder and molding method

The influences of binder and molding method on the catalytic performance of methane aromatization in the absence of O2 over MoO3/ZSM-5 catalysts were investigated.SEM,NH3-TPD,FT-IR of adsorbed pyridine,N2 adsorption-desorption,cyclohexane adsorption and XPS were employed to characterize the physical and chemical properties of the catalysts.It was found that SiO2 was a suitable binder for the catalyst due to its appropriate weak acidity.The laminar catalyst comprising of an inert spherical core and a MoO3/ZSM-5 laminar shell with 0.1 0.2 mm in thickness showed a better catalytic performance than the extruded catalyst.The improved activity of the laminar catalyst could be attributed to the easy carbonization of Mo species and the quick removal of reaction products from the catalyst surface.

Effect of Ga Addition on Catalytic Performance of PtSnNa/ZSM-5 Catalyst for Propane Dehydrogenation

PtSnNaGa/ZSM-5 catalysts with different contents of Ga were prepared and characterized by X-ray diffraction (XRD), nitrogen adsorption, hydrogen chemisorption, ammonia temperature-programmed desorption (NH3-TPD), hydrogen temperature-programmed reduction (H2-TPR), and temperature-programmed oxidation (TPO) techniques. The performances of these catalysts for propane dehydrogenation were investigated. The test results indicated that the addition of Ga not only could improve the catalytic stability and propene selectivity, but also could effectively prevent the catalysts from coking. It was found that the PtSnNaGa(0.5 m%)/ZSM-5 catalyst exhibited the best performance in terms of propene selectivity and propane conversion. The high catalytic performance was most probably attributed to the presence of Ga that could strength- en the interaction between metals and the support to stabilize the catalytic active sites.

Effects of Temperature and Catalyst to Oil Weight Ratio on the Catalytic Conversion of Heavy Oil to Propylene Using ZSM-5 and USY Catalysts

It is useful for practical operation to study the rules of production of propylene by the catalytic conversion of heavy oil in FCC （fluid catalytic cracking）. The effects of temperature and C/O ratio （catalyst to oil weight ratio） on the distribution of the product and the yield of propylene were investigated on a micro reactor unit with two model catalysts, namely ZSM-5/Al2O3 and USY/Al2O3, and Fushun vacuum gas oil （VGO） was used as the feedstock. The conversion of heavy oil over ZSM-5 catalyst can be comparable to that of USY catalyst at high temperature and high C/O ratio. The rate of conversion of heavy oil using the ZSM-5 equilibrium catalyst is lower compared with the USY equilibrium catalyst under the general FCC conditions and this can be attributed to the poor steam ability of the ZSM-5 equilibrium catalyst. The difference in pore topologies of USY and ZSM-5 is the reason why the principal products for the above two catalysts is different, namely gasoline and liquid petroleum gas （LPG）, repspectively. So the LPG selectivity, especially the propylene selectivity, may decline if USY is added into the FCC catalyst for maximizing the production of propylene. Increasing the C/O ratio is the most economical method for the increase of LPG yield than the increase of the temperature of the two model catalysts, because the loss of light oil is less in the former case. There is an inverse correlation between HTC （hydrogen transfer coefficient） and the yield of propylene, and restricting the hydrogen transfer reaction is the more important measure in increasing the yield of propylene of the ZSM-5 catalyst. The ethylene yield of ZSM-5/A1203 is higher, but the gaseous side products with low value are not enhanced when ZSM-5 catalyst is used. Moreover, for LPG and the end products, dry gas and coke, their ranges of reaction conditions to which their yields are dependent are different, and that of end products is more severe than that of LPG. So it is clear that maximizing LPG and propylene and restricting dry gas and coke can be both achieved via increasing the severity of reaction conditions among the range of reaction conditions which LPG yield is sensitive to.

Optimization of conditions for preparation of ZSM-5@silicalite-1 core–shell catalysts via hydrothermal synthesis

Although the preparation of ZSM-5@silicalite-1(ZS) core–shell catalysts has been reported in the literature,their selectivity to para-xylene(PX)in the toluene alkylation with methanol is difficult to control.Here we present the effects of water and ZSM-5 adding amounts in the synthesis solution,the hydrothermal synthesis time,and the Si/Al ratio of core ZSM-5 on the catalytic performance of ZS core–shell catalysts.The ZS core–shell catalysts were characterized by X-ray diffraction (XRD),N_2 adsorption,and NH_3 temperature-programmed desorption (NH_3-TPD) techniques.The highest PX selectivity of 95.5%was obtained for the ZS(Si/Al=140) catalyst prepared in the synthesis solution with a molar ratio of 0.2 TPAOH:1TEOS:250H_2O at 175°C and 10 r·min^(-1) for only 2 h and the corresponding toluene conversion is as high as 22.8% for the alkylation of toluene with methanol.

Introduction of table sugar as a soft second template in ZSM-5 nanocatalyst and its effect on product distribution and catalyst lifetime in methanol to gasoline conversion

Methanol to gasoline reaction was investigated on two prepared ZSM-5 catalysts. The first one was a conventional catalyst denoted as ZSM-5（C） and the other was a hierarchical catalyst-ZSM-5（S） which was prepared by incorporation of table sugar in catalyst gel during the synthesis procedure. The catalysts were characterized by FTIR, XRD, FE-SEM, N2 adsorption-desorption, NH3-TPD and TGA analytical technics. The proposed material showed pore modification as well as acidity moderating properties in ZSM-5 catalyst. The methanol to gasoline reaction was conducted in a fixed bed reactor with a WHSV of 1.5 h-1.Methanol conversions, gasoline yield and selectivity in production for the synthesized catalysts were determined by gas chromatography method. The sugar modified catalyst converted more methanol than the conventional one and an enhancement in catalyst’s life time was observed. The selectivity to aromatics and durene were reduced compared to the conventional catalyst, so the gasoline quality was also further improved. The coking rate of catalysts was calculated employing TGA method. A reduction in coking rate and an increase in coke capacity of the modified catalyst were observed.

Non-phosgene synthesis of hexamethylene-1,6-diisocyanate from thermal decomposition of hexamethylene-1,6-dicarbamate over Zn–Co bimetallic supported ZSM-5 catalyst

A non-phosgene route for the synthesis of hexamethylene-1,6-diisocyanate(HDI) was developed via catalytic decomposition of hexamethylene-1,6-dicarbamate(HDC) over Zn–Co bi-metallic supported ZSM-5 catalyst.The catalyst was characterized by FTIR and XRD analyses. Three solvents dioctyl sebacate(DOS), dibutyl sebacate(DBS) and 1-butyl-3-methylimidazolium tetrafluoroborate(BMIMBF_4) were investigated and compared; DOS gave better performance. The catalytic performances for thermal decomposition of HDC to HDI using DOS as solvent were then investigated, and the results showed that, under the optimized reaction conditions, i.e.,10 wt%concentration of HDC in DOS, 250 °C temperature, 60 min reaction time, 83.8% yield of HDI had been achieved over Zn–Co/ZSM-5. Decomposition of the intermediate hexamethylene-1-carbamate-6-isocyanate(HMI) over Zn–Co/ZSM-5 in DOS solvent was further studied and the results indicated that yield of HDI from HMI reached to 69.6%(98.6% HDI selectively) at 270 °C, which further increased the yield of the total HDI(HDI_(tol)) to as high as 95.0%. Recycling of catalyst showed that HDI and HMI yield slightly decreased, and by-product yield increased after the catalyst was reused for 4 times. At last possible reaction mechanism was proposed.

ZSM-5/MAPO Composite Catalyst for Converting Methanol to Olefins in a Two-Stage Unit with a Dimethyl Ether Pre-Reactor

A ZSM-5/MAPO composite catalyst was prepared by adding ZSM-5 zeolite powder to a conventional molecular sieve synthesis system, followed by modification with NH_4H_2PO_4. The samples were characterized by XRD, SEM, IR, NH_3-TPD, and BET analyses. The catalytic property of the samples toward the methanol-to-olefin(MTO) reaction was evaluated in a connected in series two-stage unit equipped with a continuous flow(once-through) fixed-bed tubular reactor similar to an industrial reactor. The first reactor mainly converted methanol into dimethyl ether and water, followed by being subject to continuous reaction in the second reactor, in which DME was converted to hydrocarbons. The composites exhibited the typical framework topology of MFI, AEI and AFI, which represented the ZSM-5 zeolite, the molecular sieves AlPO-18 or SAPO-18, AlPO-5 or SAPO-5, respectively. The composites showed several advantages for optimizing the zeolite acidity, enhancing the mass transfer, and restraining the side reactions. Catalytic reaction results showed that the composites exhibited higher selectivity to light olefins(84.0%) and lower selectivity to C_2―C_4 alkanes and C_5^+ hydrocarbons than pure ZSM-5. Moreover, the composite zeolite loaded with 3% of P demonstrated improved catalytic activity and stability for the conversion of methanol to propylene, because the coking rate was obviously suppressed.

An efficient green route for hexamethylene-1,6-diisocyanate synthesis by thermal decomposition of hexamethylene-1,6-dicarbamate over Co3O4/ZSM-5 catalyst： An indirect utilization of CO2

The utilization of CO2 as raw material for chemical synthesis has the potential for substantial economic and green benefits. Thermal decomposition of hexamethylene-1,6-dicarbamate （HDC） is a promising approach for indirect utilization of CO2 to produce hexamethylene-1,6-diisocyanate （HDI）. In this work, a green route was developed for the synthesis of HD1 by thermal decomposition of HDC over Co3O4/ZSM-5 catalyst, using chlorobenzene as low boiling point solvent. Different metal oxide supported catalysts were prepared by incipient wetness impregnation （IWI）, PEG-additive （PEG） and deposition precipitation with ammonia evaporation （DP） methods. Their catalytic performances for the thermal decomposition of HDC were tested. The catalyst screening results showed that Co3O4/ZSM-525 catalysts prepared by different methods showed different performances in the order of Co3O4/ZSM-5 25（PEG） 〉 Co3O4/ZSM-525（IWI） 〉 Co3O4/ZSM-525（DP）. The physicochemical properties of Co3O4/ZSM- 52s catalyst were characterized by XRD, FTIR, N2 adsorption-desorption measurements, NH3-TPD and XPS. The superior catalytic performance of Co3O4/ZSM-52S（PEG） catalyst was attributed to its relative surface content of Co3 ＋, surface lattice oxygen content and total acidity. Under the optimized reaction conditions： 6.5% HDC concentration in chlorobenzene, 1 wt% Co3O4/ZSM-525（PEG） catalyst, 250℃ temperature, 2.5 h time, 800 ml.min 1 nitrogen flow rate and 1.0 MPa pressure, the HDC conversion and HDI yield could reach 100% and 92.8% respectively. The Co3O4/ZSM-525（PEG） catalyst could be facilely separated from the reaction mixture, and reused without degradation in catalytic performance. Furthermore, a possible reaction mechanism was proposed based on the physicochemical properties of the Co3O4/ZSM-5 25 catalysts.

A Novel Cu-Mo/ZSM-5 Catalyst for NO_x Catalytic Reduction with Ammonia

The Cu-Mo/ZSM-5 catalysts with different Cu/Mo ratios were prepared by wetimpregnation method, and their catalytic performance for selective catalytic reduction of NO_x wasstudied. The results showed that Cu-Mo/ZSM-5 is a very effective catalyst for NO_x catalyticreduction with ammonia, especially when Cu/Mo molar ratio is about 1.5. It not only exhibited theextremely high catalytic activity, but also showed good stability for O_2. The bulk phase structureof Cu-Mo/ZSM-5 catalysts was determined by XRD technique, and the results indicated that there is amaximum dispersion for Cu species when Cu/Mo molar ratio is 1.5, and an interaction between Cu andMo along with HZSM-5 may be present in Cu-Mo/ZSM-5, which may possibly result in a special structurefavorable for the catalytic reduction of NO_x over Cu-Mo/ZSM-5 catalyst.

Study of Modification and Performance of HZSM-5 Catalyst for Isomerization of Light Paraffin

The isomerization of light paraffin over HZSM-5-Ni-Mo-F synthetic zeolite catalysts was studied, and the effects of reaction conditions on the isomerization were investigated. The results show that the optimum reaction condition can be obtained to enhance the research octane number (RON) of product and the liquid yield. The optimum experimental condition is: HZSM-5 catalyst with 1.5wt% of Ni, 2wt% of Mo and 0.4wt% of F, at a temperature of 345℃ and a reaction mass hourly space velocity (MHSV) of 0.2 h-1. The isomerization reaction of light paraffin from Tarim refinery was studied and the research octane number (RON) of gasoline product could be enhanced by 20 units under the condition of nonhydrogenization and optimum experimental status.

Improved Performance of W/HZSM-5 Catalysts for Dehydroaromatization of Methane

The dehydroaramatization of methane over W-supported ZSM-5 with varying degrees of Li+ ion-exchanged catalysts was studied with and without oxygen at 1073 K and atmospheric pressure. Catalyst activity and stability were found to be influenced by the catalyst acidity related to Bronsted acid sites and by the presence of oxygen in the feed. The NH3-TPD and FTIR-pyridine results demonstrated that partially exchanged of H+ ions by Li+ into the W/HZSM-5 catalysts could be used to control the amount of strong acid sites on the catalyst surface. Without oxygen, the 3WHLi-Z (5:1) catalyst that has strong acid sites equal to nearly 74% of the original strong acid sites in the parent HZSM-5 exhibited the highest methane conversion and selectivity towards aromatics. However, the catalyst deactivated in a five hour period. In the presence of oxygen, the catalyst activity and stability could be improved further. The results of this study revealed that a suitable amount of strong Bronsted acid sites as well as oxygen addition in the feed increased the catalyst activity and stability. The 3WHLi-Z(5:1) catalyst exhibited improved performance in the dehydroaromatization of methane.

Fischer-Tropsch Synthesis of the Promoted Co/ZSM-5 Hybrid Catalysts for the Production of Gasoline Range Hydrocarbons

Fischer-Tropsch synthesis (FTS) reaction for the direct production of gasoline range hydrocarbons (C5-C9) from syngas was investigated on Ru, Pt, and La promoted Co/ZSM-5 (Si/Al = 25) catalysts. The hybrid catalysts were characterized by BET surface area, XRD, H2-TPR, NH3-TPD and XPS analyses. These physico-chemical properties were correlated with activity and selectivity of the catalysts. The promoted Co/ZSM-5 hybrid catalysts were found to be superior to the unpromoted Co/ZSM-5 catalyst in terms of better C5-C9 selectivity. Pt-Co/ZSM-5 exhibited the highest catalytic activity because of the small cobalt particle size.

SYNTHESIS AND PROPERTIES OF A NOVEL COMPOSITE ZSM-5 ZEOLITE/VERMICULITE CATALYST

The composite ZSM—5 zeolite/vermiculite catalyst,in which tiny ZSM—5 zeolite parti- cles embedded in the vermiculite substrate,has been synthesized by hydrothermal method with vermiculite as silicon source.The catalytic behavior of resulting catalyst for xylene isomerization,propylene aromatization and toluene disproportionation is better than that of HZSM—5 zeolite.

铁改性的Mo/ZSM-5催化剂上NO的选择性催化还原反应

采用浸渍法制备了Mo/ZSM-5,Fe/ZSM-5和不同Fe和Mo摩尔比的Fe-Mo/ZSM-5样品,并以氨为还原剂对其NO选择性催化还原活性以及反应条件对催化性能的影响进行了研究.结果表明,Fe-Mo/ZSM-5样品的NOx转化率明显比单独的Mo/ZSM-5和Fe/ZSM-5的高.当n(Fe)∶n(Mo)为1.5时,Fe-Mo/ZSM-5样品具有最佳催化性能,其NOx转化率在430℃时达到了96%,并且能在高空速和不同O2气浓度的条件下保持高的催化活性.同时采用XRD和XPS技术分别对催化剂的体相结构和表面性质进行了研究,结果表明,当n(Fe)∶n(Mo)=1.5时,Fe和Mo元素之间以及与载体HZSM-5之间存在较强的相互作用,并且其表面的Mo3d的含量最高.这可能与其高的催化活性有关.另外还发现,在反应过程中Fe-Mo/ZSM-5催化剂表面的氮氧物种主要是吸附态NO,因此可以推测NO的催化还原反应机理是,在催化剂表面上,吸附态NO与吸附NH3物种直接反应生成氮气,而非经过氧化为NO2的途径.

Flame Synthesis of Zr/ZSM-5 Catalysts with Tunable Acidity for the Oxidative Dehydrogenation of Propane to Propene

Tuning the surface acidity of ZSM-5 catalyst is essential to achieve desired propene selectivity and yield.Here several ratios of Zr were utilized to modify ZSM-5 via flame spray pyrolysis technique coupled with a pulse spray evaporation system.The interaction between Zr and ZSM-5 in the flame influenced the physicochemical and acidity properties of the Zr/ZSM-5.The increasing Zr ratio in ZSM-5 shows coated layers of irregular nano-sized Zr with an increase in crystallite sizes due to the synergetic effect between Zr and ZSM-5.The surface chemical analysis revealed increased lattice oxygen on the Zr modified ZSM-5(1:4) sample compared to other catalysts.The acidity analysis revealed the Lewis and Br?nsted acid distribution in the weak and medium acid sites on the catalyst surface.However,the increase in Zr loading decreased the concentration of Br?nsted acid sites and tuned the catalyst surface to more Lewis acidity,promoting propene selectivity and hindering the over-oxidation of propene.The modified ZSM-5 catalysts were examined in a fixed bed reactor within 300℃-700℃ at a gas hourly space velocity(GHSV) of 6000 mL·g(catalysts)^(-1)·h^(-1) for the oxidative dehydrogenation of propane(ODHP) to propene.Among the catalysts,Zr/ZSM-5(1:4) exhibited the best propene yield, with 57.19% propane conversion and 75.54% selectivity to propene and the highest stability.This work provides a promising strategy for tuning the surface acidity of ZSM-5 with Zr for ODHP applications.