The lap joints of Fe-based metallic glass ribbons were carried by resistance spot welding, and the microstructures of spot welds were investigated by X-ray diffraction and transmission electron microscopy. The results...The lap joints of Fe-based metallic glass ribbons were carried by resistance spot welding, and the microstructures of spot welds were investigated by X-ray diffraction and transmission electron microscopy. The results indicated that the perfect formations of joints without typical defects such as spatter were achieved with optimized parameters. Except for little nano-particle Fe2B, no other crystalline particle was detected by TEM, revealing that the most microstructure in spot weld remains amorphous. The maximum tensile-shearing force was 45.0 N with the optimized parameters of 1 kA weld current, 30 N electrode force and 0.02 ms weld time. The spot weld failed as pullout failure mode propagating along the interface of nugget zone. The study demonstrates that resistance spot welding is an effective and practical welding process for Fe-based metallic glass.展开更多
A novel porous binder was obtained from acid-treated kaolin. This new binder possessed abundant meso/macropores, good hydrothermal stability and heavy metal resistance. The prepared catalyst using new binder featured ...A novel porous binder was obtained from acid-treated kaolin. This new binder possessed abundant meso/macropores, good hydrothermal stability and heavy metal resistance. The prepared catalyst using new binder featured low attrition index and large pore volume. The catalysts were contaminated with Ni, V, and tested in a fixed-fluidized bed reactor unit. In comparison with the reference sample, the oil conversion achieved by the above-mentioned catalyst increased by 3.50 percentage points, and heavy oil yield decreased by 2.86 percentage points, while the total liquid yield and light oil yield increased by 2.82 percentage points and 0.79 percentage points, respectively. The perfect pore structure, good hydrothermal stability and heavy metal resistant performance of new binder were the possible causes leading to its outstanding performance.展开更多
Fe-based coatings reinforced by spherical WC particles were produced on the 304 stainless steel by plasma transferred arc(PTA) to enhance the surface wear properties. Three different Fe/WC composite powder mixtures co...Fe-based coatings reinforced by spherical WC particles were produced on the 304 stainless steel by plasma transferred arc(PTA) to enhance the surface wear properties. Three different Fe/WC composite powder mixtures containing 0 wt%, 30 wt%, and 60 wt% of WC were investigated. The microstructure and phase composition of the Fe/WC composite PTA coatings were evaluated systemically by using scanning electron microscope(SEM) and X-ray diffraction(XRD). The wear properties of the three fabricated PTA coatings were investigated on a BRUKER UMT TriboLab. The morphologies of the worn tracks and wear debris were characterized by using SEM and 3 D non-contract profiler. The experimental results reveal that the microhardness on the cross-section and the wear resistance of the fabricated coatings increase dramatically with the increasing adding WC contents. The coating containing 60 wt% of WC possesses excellent wear resistance validated by the lower coefficients of friction(COF), narrower and shallower wear tracks and smaller wear rate. In the pure Fe-based coating, the main wear mechanism is the combination of adhesion and oxidative wear. Adhesive and two-body abrasive wear are predominated in the coating containing 30 wt% of WC, whereas threebody abrasion wear mechanism is predominated in the coating containing 60 wt% of WC.展开更多
Metallic glasses(MGs) are promising heterogeneous catalysts in water remediation,due to their superior efficiency,selectivity,reusability and corrosion resistance.However,few works are focused on the influence of inor...Metallic glasses(MGs) are promising heterogeneous catalysts in water remediation,due to their superior efficiency,selectivity,reusability and corrosion resistance.However,few works are focused on the influence of inorganic anions that are abundant in wastewater.Herein,four common inorganic anions were added in a heterogeneous Fenton-like system(Fe-MG/H_(2)O_(2)) to study inorganic anions' influence on MGs' catalytic performance during methylene blue(MB) degradation.Evidence demonstrated that chloride ions and dihydrogen phosphate ions had an adverse effect on the catalytic performance of Fe-MG,whereas Fe-MG/H_(2)O_(2) system sustained high efficiency in the presence of sulfate ions and nitrate ions during the Fenton-like process.By studying the structure,surface morphology,and evolution of active species,it was found that inorganic anions had a significant effect on the surface morphology of Fe-MG and the generation of active species.This work will provide essential references for MGs as heterogeneous catalysts in practical applications.展开更多
Binder system is critical to the success of metal injection molding(MIM). A novel PEG based binder for MIM was developed, which was made of high density polyethylene (HDPE), polyethylene glycol (PEG), polymer W, stear...Binder system is critical to the success of metal injection molding(MIM). A novel PEG based binder for MIM was developed, which was made of high density polyethylene (HDPE), polyethylene glycol (PEG), polymer W, stearic acid(SA) and dioctyl phthalate (DOP). The components of binder have interactions with each other, so the binder have good compatibility. The thermal decomposition process of binder exhibits three stages during debinding. The binder could be debound by pyrolysis or solvent, and could easily be removed in a short time in ethanol without defects and evironmental concern. A lot of interconnected pores formed after solvent debinding, which is helpful to the escape of pyrolysis gases during subsequent thermal debinding or presintering. [展开更多
Pore opening and binder flow during the initial stage of thermal debinding in metal injection molded parts was investigated. Scaning electron microscopy(SEM) pictures of 316 L stainless steel parts using wax based bin...Pore opening and binder flow during the initial stage of thermal debinding in metal injection molded parts was investigated. Scaning electron microscopy(SEM) pictures of 316 L stainless steel parts using wax based binder show that small particles will move to the surface with the process of debinding. SEM pictures of different mass loss rate specimens indicate that initial pores will emerge when as little as 4% binder removes. During the initial stage of thermal debinding, vapor tension varies in different place due to the difference of curvature. Thus more binders will be removed in places with smaller cavity between metal powders, and in these places small openings emerge.展开更多
A new wax oil polyethylene binder was developed for Fe 2Ni powder injection molding. The advantages of both wax based and oil based binders were acquired. Moreover, the debinding solvent could be recycled. The miscibi...A new wax oil polyethylene binder was developed for Fe 2Ni powder injection molding. The advantages of both wax based and oil based binders were acquired. Moreover, the debinding solvent could be recycled. The miscibility of the binder ingredients and the characteristics were evaluated. The results show that the maximum powder loading can reach 60%(volume fraction), and the two direction debinding rate is over 2 mm/h. The drying time for 6.37 mm thick samples is less than 20 min. The recycle ratio of the debinding solvent is over 95%.展开更多
By optimizing formulation and fabrication methods, a new binder forplasticizing powder extrusion molding of hard metal, with excellent integrated properties anduniform distribution characters, has been developed. Ther...By optimizing formulation and fabrication methods, a new binder forplasticizing powder extrusion molding of hard metal, with excellent integrated properties anduniform distribution characters, has been developed. Thermal debonding mechanism and the extrudingtheological behaviours have been studied. The technology of fabrication of binder and thermaldebonding process have also been investigated. Using the novel binder, the hard-metalextrusion-molding rods with diameter up to 25mm, have been manufactured.展开更多
The properties of PW-EVA-HDPE binder with the addition of MW were studied. It shows that the addition of MW from 1% to 20%(mass fraction) causes an increase in the tensile strength and a decrease in shrinkage of the b...The properties of PW-EVA-HDPE binder with the addition of MW were studied. It shows that the addition of MW from 1% to 20%(mass fraction) causes an increase in the tensile strength and a decrease in shrinkage of the binder. After blending PW with MW, the crystallation behavior of wax base changes, which results in fine grain for the binder and more isotropic microstructure for the feedstock. The powder loading capacity increases and homogeneity of feedstock becomes better. The reason of the modification is also discussed.展开更多
In this study, the degradation efficiencies of zero-valent iron （ZVI） powders with different structures and components wereevaluated for methyl orange （MO）. The results show that the structure is an essential fact...In this study, the degradation efficiencies of zero-valent iron （ZVI） powders with different structures and components wereevaluated for methyl orange （MO）. The results show that the structure is an essential factor that affects degradation, andadded non-metallic elements help optimize the structure. The amorphous and balled-milled crystalline Fe7oSiloB2o hascomparative degradation efficiencies to MO with tl/2 values of 6.9 and 7.0 min, respectively. Increasing the boron contentcan create a favorable structure and promote degradation. The ball-milled crystalline Fe70B30 and Fe43.64B56.36 powdershave relatively short tl/2 values of 5.2 and 3.3 rain, respectively. The excellent properties are mainly attributed to theirheterogeneous structure with boron-doped active sites in ZVI. Composition segregation in the nanoscale range in anamorphous FeSiB alloy and small boron particles in the microscale range embedded in large iron particles prepared by ball-milling, both constitute effective galvanic cells that promote iron electron loss and therefore decompose organic chemicals.These findings may provide a new, highly efficient, low-cost commercial method for azo dye wastewater treatment usingZVI.展开更多
基金the National Natural Science Foundation of China(No.51461031)the State Key Lab of Advanced Metals and Materials(No.2013-Z05)+2 种基金the Department of Education Fund of jiangxi(GJJ150733)the Beijing Natural Science Foundation(No.214200)the Program for Excellent Talents in Beijing Municipality
文摘The lap joints of Fe-based metallic glass ribbons were carried by resistance spot welding, and the microstructures of spot welds were investigated by X-ray diffraction and transmission electron microscopy. The results indicated that the perfect formations of joints without typical defects such as spatter were achieved with optimized parameters. Except for little nano-particle Fe2B, no other crystalline particle was detected by TEM, revealing that the most microstructure in spot weld remains amorphous. The maximum tensile-shearing force was 45.0 N with the optimized parameters of 1 kA weld current, 30 N electrode force and 0.02 ms weld time. The spot weld failed as pullout failure mode propagating along the interface of nugget zone. The study demonstrates that resistance spot welding is an effective and practical welding process for Fe-based metallic glass.
基金the Department of Science and Technology Management of PetroChina for providing financial support
文摘A novel porous binder was obtained from acid-treated kaolin. This new binder possessed abundant meso/macropores, good hydrothermal stability and heavy metal resistance. The prepared catalyst using new binder featured low attrition index and large pore volume. The catalysts were contaminated with Ni, V, and tested in a fixed-fluidized bed reactor unit. In comparison with the reference sample, the oil conversion achieved by the above-mentioned catalyst increased by 3.50 percentage points, and heavy oil yield decreased by 2.86 percentage points, while the total liquid yield and light oil yield increased by 2.82 percentage points and 0.79 percentage points, respectively. The perfect pore structure, good hydrothermal stability and heavy metal resistant performance of new binder were the possible causes leading to its outstanding performance.
基金Funded by the Ocean Public Science and Technology Research Fund Projects of China(No.201405013-3)the National Natural Science Foundation of China(No.51609133)+1 种基金the China Postdoctoral Science Foundation(No.2017M620153)the Science&Technology Program of Shanghai Maritime University(No.20130448)
文摘Fe-based coatings reinforced by spherical WC particles were produced on the 304 stainless steel by plasma transferred arc(PTA) to enhance the surface wear properties. Three different Fe/WC composite powder mixtures containing 0 wt%, 30 wt%, and 60 wt% of WC were investigated. The microstructure and phase composition of the Fe/WC composite PTA coatings were evaluated systemically by using scanning electron microscope(SEM) and X-ray diffraction(XRD). The wear properties of the three fabricated PTA coatings were investigated on a BRUKER UMT TriboLab. The morphologies of the worn tracks and wear debris were characterized by using SEM and 3 D non-contract profiler. The experimental results reveal that the microhardness on the cross-section and the wear resistance of the fabricated coatings increase dramatically with the increasing adding WC contents. The coating containing 60 wt% of WC possesses excellent wear resistance validated by the lower coefficients of friction(COF), narrower and shallower wear tracks and smaller wear rate. In the pure Fe-based coating, the main wear mechanism is the combination of adhesion and oxidative wear. Adhesive and two-body abrasive wear are predominated in the coating containing 30 wt% of WC, whereas threebody abrasion wear mechanism is predominated in the coating containing 60 wt% of WC.
基金financially supported by the National Key R&D Program of China (No. 2021YFB3802800)the National Natural Science Foundation of China (Nos. 52101195, 51871120 and 52271147)+2 种基金the Natural Science Foundation of Jiangsu Province (Nos. BK20190480 and BK20200019)the Fundamental Research Funds for the Central Universities (Nos. 30920021156 and 30920010004)Guangdong-Hong Kong-Macao Joint Laboratory for Neutron Scattering Science and Technology。
文摘Metallic glasses(MGs) are promising heterogeneous catalysts in water remediation,due to their superior efficiency,selectivity,reusability and corrosion resistance.However,few works are focused on the influence of inorganic anions that are abundant in wastewater.Herein,four common inorganic anions were added in a heterogeneous Fenton-like system(Fe-MG/H_(2)O_(2)) to study inorganic anions' influence on MGs' catalytic performance during methylene blue(MB) degradation.Evidence demonstrated that chloride ions and dihydrogen phosphate ions had an adverse effect on the catalytic performance of Fe-MG,whereas Fe-MG/H_(2)O_(2) system sustained high efficiency in the presence of sulfate ions and nitrate ions during the Fenton-like process.By studying the structure,surface morphology,and evolution of active species,it was found that inorganic anions had a significant effect on the surface morphology of Fe-MG and the generation of active species.This work will provide essential references for MGs as heterogeneous catalysts in practical applications.
文摘Binder system is critical to the success of metal injection molding(MIM). A novel PEG based binder for MIM was developed, which was made of high density polyethylene (HDPE), polyethylene glycol (PEG), polymer W, stearic acid(SA) and dioctyl phthalate (DOP). The components of binder have interactions with each other, so the binder have good compatibility. The thermal decomposition process of binder exhibits three stages during debinding. The binder could be debound by pyrolysis or solvent, and could easily be removed in a short time in ethanol without defects and evironmental concern. A lot of interconnected pores formed after solvent debinding, which is helpful to the escape of pyrolysis gases during subsequent thermal debinding or presintering. [
文摘Pore opening and binder flow during the initial stage of thermal debinding in metal injection molded parts was investigated. Scaning electron microscopy(SEM) pictures of 316 L stainless steel parts using wax based binder show that small particles will move to the surface with the process of debinding. SEM pictures of different mass loss rate specimens indicate that initial pores will emerge when as little as 4% binder removes. During the initial stage of thermal debinding, vapor tension varies in different place due to the difference of curvature. Thus more binders will be removed in places with smaller cavity between metal powders, and in these places small openings emerge.
文摘A new wax oil polyethylene binder was developed for Fe 2Ni powder injection molding. The advantages of both wax based and oil based binders were acquired. Moreover, the debinding solvent could be recycled. The miscibility of the binder ingredients and the characteristics were evaluated. The results show that the maximum powder loading can reach 60%(volume fraction), and the two direction debinding rate is over 2 mm/h. The drying time for 6.37 mm thick samples is less than 20 min. The recycle ratio of the debinding solvent is over 95%.
基金This project is financially supported by the National Natural Science Foundation of China (No. 5964120,69971007)
文摘By optimizing formulation and fabrication methods, a new binder forplasticizing powder extrusion molding of hard metal, with excellent integrated properties anduniform distribution characters, has been developed. Thermal debonding mechanism and the extrudingtheological behaviours have been studied. The technology of fabrication of binder and thermaldebonding process have also been investigated. Using the novel binder, the hard-metalextrusion-molding rods with diameter up to 25mm, have been manufactured.
文摘The properties of PW-EVA-HDPE binder with the addition of MW were studied. It shows that the addition of MW from 1% to 20%(mass fraction) causes an increase in the tensile strength and a decrease in shrinkage of the binder. After blending PW with MW, the crystallation behavior of wax base changes, which results in fine grain for the binder and more isotropic microstructure for the feedstock. The powder loading capacity increases and homogeneity of feedstock becomes better. The reason of the modification is also discussed.
基金supported by the Program of Introducing Innovative Research Team in Dongguan under Contract Number 2014607109Shenzhen Science and Technology Research Grants under Contract Numbers JCYJ20160422104921235,JCYJ20160422143659258 and JCYJ20160422144751573
文摘In this study, the degradation efficiencies of zero-valent iron （ZVI） powders with different structures and components wereevaluated for methyl orange （MO）. The results show that the structure is an essential factor that affects degradation, andadded non-metallic elements help optimize the structure. The amorphous and balled-milled crystalline Fe7oSiloB2o hascomparative degradation efficiencies to MO with tl/2 values of 6.9 and 7.0 min, respectively. Increasing the boron contentcan create a favorable structure and promote degradation. The ball-milled crystalline Fe70B30 and Fe43.64B56.36 powdershave relatively short tl/2 values of 5.2 and 3.3 rain, respectively. The excellent properties are mainly attributed to theirheterogeneous structure with boron-doped active sites in ZVI. Composition segregation in the nanoscale range in anamorphous FeSiB alloy and small boron particles in the microscale range embedded in large iron particles prepared by ball-milling, both constitute effective galvanic cells that promote iron electron loss and therefore decompose organic chemicals.These findings may provide a new, highly efficient, low-cost commercial method for azo dye wastewater treatment usingZVI.
