Prestressed SUS316 fibers/ZrO2 composite was fabricated using tape casting. Causes of cracks were analyzed by classical thermo-elastic theory and finite element method in preparation process. An optimization design wa...Prestressed SUS316 fibers/ZrO2 composite was fabricated using tape casting. Causes of cracks were analyzed by classical thermo-elastic theory and finite element method in preparation process. An optimization design was carried out on SUS316 fibers’ arrangement modes by reducing residual thermal stress. Interface topography and element distribution of composite were observed, and bending strengths were tested. Results show that cracks are generated along the direction vertical to SUS316 fibers by axial thermal stress due to different thermal expansion coefficients between SUS316 fibers and zirconia, and the average cracking space is 2 mm. No macroscopic defect is found in composite with SUS316 fibers of sine distribution, and it has better interfacial binding force since interdiffusion between SUS316 and zirconia. Bending strengths of composite with 0°/0°lamination are anisotropic and that are 385.74 MPa and 500.7 MPa respectively, but that with 0°/90°lamination is isotropic and it is 433.92 MPa. Bending strength of composite is increased obviously compared with that of zirconia because the prestress of surface is compressive stress.展开更多
Due to the low density and excellent mechanical proper-ties,high performance fiber reinforced materials have aconsiderable application in the area of high technologyand dally usage.In this paper,the Ultra-high Molecu-...Due to the low density and excellent mechanical proper-ties,high performance fiber reinforced materials have aconsiderable application in the area of high technologyand dally usage.In this paper,the Ultra-high Molecu-lar Weight Polyethylene(UHMWPE)fiber reinforcedPE tape prepared with the method of powder impregnat-ion was studied.The effect of impregnate length and thetensile force of the yarn on the fiber content as well as on the strength and modulus of the tape were discussed.Calculation shows that the strength and the modulus ofthe ULMWPE fiber can keep about 85% after it undergothe process.展开更多
With the growing needs of prepreg tapes for the automated fiber placement(AFP),the deviation-rectifying of prepreg in slitting process was investigated on a self-developed 16-tow prepreg slitting and winding machine.T...With the growing needs of prepreg tapes for the automated fiber placement(AFP),the deviation-rectifying of prepreg in slitting process was investigated on a self-developed 16-tow prepreg slitting and winding machine.The process of slitting and rewinding of prepreg tape was introduced,and the reason of prepreg tape deviation in slitting process was analyzed.In order to ensure the quality of the narrow prepreg slits,the application of the fuzzy PID algorithm in a closed-loop control system was discussed.A fuzzy PID algorithm was designed by combining fuzzy rules and PID controller.By applying it to precise deviation-rectifying control strategy,the automatic control of rectification could be achieved with accuracy of 0.1 mm,which satisfies the requirement of the prepreg tape both in slitting quality and layup quality for AFP.展开更多
基金Funded by the Science and Technique Research and Development Program of Shaanxi Province (No. 2007K06-13)the Science and Technique Program of Xi’an City (No. YF07061)
文摘Prestressed SUS316 fibers/ZrO2 composite was fabricated using tape casting. Causes of cracks were analyzed by classical thermo-elastic theory and finite element method in preparation process. An optimization design was carried out on SUS316 fibers’ arrangement modes by reducing residual thermal stress. Interface topography and element distribution of composite were observed, and bending strengths were tested. Results show that cracks are generated along the direction vertical to SUS316 fibers by axial thermal stress due to different thermal expansion coefficients between SUS316 fibers and zirconia, and the average cracking space is 2 mm. No macroscopic defect is found in composite with SUS316 fibers of sine distribution, and it has better interfacial binding force since interdiffusion between SUS316 and zirconia. Bending strengths of composite with 0°/0°lamination are anisotropic and that are 385.74 MPa and 500.7 MPa respectively, but that with 0°/90°lamination is isotropic and it is 433.92 MPa. Bending strength of composite is increased obviously compared with that of zirconia because the prestress of surface is compressive stress.
文摘Due to the low density and excellent mechanical proper-ties,high performance fiber reinforced materials have aconsiderable application in the area of high technologyand dally usage.In this paper,the Ultra-high Molecu-lar Weight Polyethylene(UHMWPE)fiber reinforcedPE tape prepared with the method of powder impregnat-ion was studied.The effect of impregnate length and thetensile force of the yarn on the fiber content as well as on the strength and modulus of the tape were discussed.Calculation shows that the strength and the modulus ofthe ULMWPE fiber can keep about 85% after it undergothe process.
基金financially supported by the National Basic Research Program of China(973Program)the Priority Academic Program Development of Jiangsu Higher Education Institutionsthe Fundamental Research Funds for the Central Universities ( No. 3082615NS2015056)
文摘With the growing needs of prepreg tapes for the automated fiber placement(AFP),the deviation-rectifying of prepreg in slitting process was investigated on a self-developed 16-tow prepreg slitting and winding machine.The process of slitting and rewinding of prepreg tape was introduced,and the reason of prepreg tape deviation in slitting process was analyzed.In order to ensure the quality of the narrow prepreg slits,the application of the fuzzy PID algorithm in a closed-loop control system was discussed.A fuzzy PID algorithm was designed by combining fuzzy rules and PID controller.By applying it to precise deviation-rectifying control strategy,the automatic control of rectification could be achieved with accuracy of 0.1 mm,which satisfies the requirement of the prepreg tape both in slitting quality and layup quality for AFP.