Manufacturing Titanium Metal Matrix Composites by Consolidating Matrix Coated Fibres

Titanium metal matrix composites （TiMMCs） reinforced by continuous silicon carbide fibres are being developed for aerospace applications. TiMMCs manufactured by the consolidation of matrix-coated fibre （MCF） method offer optimum properties because of the resulting uniform fibre distribution, minimum fibre damage and fibre volume fraction control. In this paper, the consolidation of Ti-6Al-4V matrix-coated SiC fibres during vacuum hot pressing has been investigated. Experiments were carried out on multi-ply MCFs under vacuum hot pressing （VHP）. In contrast to most of existing studies, the fibre, arrangement has been carefully controlled either in square or hexagonal arrays throughout the consolidated sample. This has enabled the dynamic consolidation behaviour of MCFs to be demonstrated by eliminating the fibre re-arrangement during the VHP process. The microstructural evolution of the matrix coating was reported and the deformation mechanisms involved were discussed.

The effect of the fibre orientation of electrospun scaffolds on the matrix production of rabbit annulus fibrosus-derived stem cells

Annulus fibrosus （AF） tissue engineering has recently received increasing attention as a treatment for intervertebral disc 0VD） degeneration; however, such engineering remains challenging because of the remarkable complexity of AF tissue. In order to engineer a functional AF replacement, the fabrication of cell-scaffold constructs that mimic the cellular, biochemical and structural features of native AF tissue is critical. In this study, we fabricated aligned fibroua polyurethane scaffolds using an electrospinning technique and used them for culturing AF-derived-stem/progenitor cells （AFSCs）. Random fibrous scaffolds, also prepared via electrospinningy were used as a control. We compared the morphology, proliferation, gene expression and matrix production of AFSCs on aligned scaffolds and random scaffolds. There was no apparent difference in the attachment or proliferation of cells cultured on aligned scaffolds and random scaffolds. However, compared to cells on random scaffolds, the AFSCs on aligned scaffolds were more elongated and better aligned, and they exhibited higher gene expression and matrix production of coUagen-I and aggrecan. The gene expression and protein production of coUagen-II did not appear to differ between the two groups. Together, these findings indicate that aligned fibrous scaffolds may provide a favourable microenvironment for the differentiation of AFSCs into cells similar to outer AF cells, which predominantly produce collagen-I matrix.

Influence of Water Stability on Bond Performance Between Magnesium Phosphate Cement Mortar and Steel Fibre

The fibre pullout test was conducted to investigate the influence of the water stability on the bond behaviour between the Magnesium phosphate cement(MPC)matrix and the steel fibre.The composition of the MPC-matrix and the immersion age of the specimens are experimentally investigated.The average bond strength and the pullout energy are investigated by analysing the experimental results.In addition,the microscopic characteristics of the interface transition zone are investigated using scanning electron microscopy(SEM).The experimental results showed that the bond performance between the MPC-matrix and the steel fibre decreased significantly with the increase of the duration of immersion in water.The average bond strength between the steel fibre and the MPC-matrix reduced by more than 50%when the specimens were immersed in the water for 28 days.The effect of the water on the interface between the steel fibre and the MPC-matrix was found to be more significant compared to the composition of the MPC-matrix.In addition,the MgO-KH2PO4 mole ratio of the MPC significantly influenced the water stability of the interface zone between the steel fibre and MPC-matrix.

Influence of Fabric Parameters on Microstructure,Mechanical Properties and Failure Mechanisms in Carbon-Fibre Reinforced Composites

The effects of fibre/matrix bonding, fabric density, fibre volume fraction and bundle size on microstructure, mechanical properties and failure mechanisms in carbon fibre reinforced composites （plastic and carbon matrix） have been investigated. The microstructure of unloaded and cracked samples was studied by optical microscopy and scanning electron microscopy （SEM）, respectively whereas the mechanical behaviour was examined by 3- point bending experiments. Exclusively one type of experimental resole type phenolic resin was applied. A strong fibre/matrix bonding, which is needed for high strength of carbon fibre reinforced plastic （CFRP） materials leads to severe composite damages during the pyrolysis resulting in low strength, brittle failure and a very low utilisation of the fibres strain to failure in C/C composites. Inherent fabric parameters such as an increasing fabric density or bundle size or a reduced fibre volume fraction introduce inhomogenities to the CFRP＇s microstructure. Results are lower strength and stiffness whereas the strain to failure increases or remains unchanged. Toughness is almost not affected. In C/C composites inhomogenities due to a reduced bundle size reduce strain to failure, strength, stiffness and toughness. Vice versa a declining fibre volume fraction leads to exactly the opposite behaviour. Increasing the fabric density （weight per unit area） causes similar effects as in CFRPs.

The Role of Host-derived Dentinal Matrix Metalloproteinases in Reducing Dentin Bonding of Resin Adhesives

Dentin matrix metalloproteinases （MMPs） are a family of host-derived proteolytic enzymes trapped within mineralized dentin matrix, which have the ability to hydrolyze the organic matrix of demineralized dentin. After bonding with resins to dentin there are usually some exposed collagen fibrils at the bottom of the hybrid layer owing to imperfect resin impregnation of the demineralized dentin matrix. Exposed collagen fibrils might be affected by MMPs inducing hydrolytic degradation, which might result in reduced bond strength.Most MMPs are synthesized and released from odontoblasts in the form of proenzymes, requiring activation to degrade extracellular matrix components. Unfortunately, they can be activated by modem self-etch and etch-and-rinse adhe- sives. The aim of this review is to summarize the current knowledge of the role of dentinal host-derived MMPs in dentin matrix degradation. We also discuss various available MMP inhibitors, especially chlorhexidine, and suggest that they could provide a potential pathway for inhibiting collagen degradation in bonding interfaces thereby increasing dentin bonding durability.

Processing of nanostructured metallic matrix composites by a modified accumulative roll bonding method with structural and mechanical considerations

Particulate reinforced metallic matrix composites have attracted considerable attention due to their lightweight, high strength, high specific modulus, and good wear resistance. A1/B4C composite strips were produced in this work by a modified accumulative roll bonding process where the strips were rotated 90° around the normal direction between successive passes. Transmission electron microscopy and X-ray diffraction analyses reveal the development of nanostructures in the Al matrix after seven passes. It is found that the B4C reinforcement distribution in the matrix is improved by progression of the process. Additionally, the tensile yield strength and elongation of the processed materials are increased with the increase of passes.

Features of microstructure and fracture in the transient liquid phase bonded aluminium-based metal matrix composite joints

Transient liquid phase (TLP) bonded aluminium based metal matrix composite (MMC) joints can be classified into three distinct regions, i.e. the particulate segregation region, the denuded particulate region and the base material region. The microstructure of the particulate segregation region consists of alumina particulate and Al alloy matrix with the Al 2Cu and MgAl 2O 4. It contains more and smaller alumina particulates compared with the base material region. The TLP bonded joints have the tensile strength of 150 MPa ～200 MPa and the shear strength of 70 MPa ～100 MPa . With increasing tensile stress, cracks initiate in the particulate segregation region, especially in the particulate/particulate interface and the particulate/matrix interface, and propagate along particulate/matrix interface, througth thin matrix metal and by linking up the close cracks. The particulate segregation region is the weakest during tensile testing and shear testing due to obviously increased proportion of weak bonds (particulate particulate bond and particulate matrix bond).

Transient liquid phase bonding of TiC particulate reinforced magnesium metal matrix composite (TiC_p/AZ91D)

Microstructures and mechanical properties of transient liquid phase （TLP） bonded magnesium metal matrix composite （ MMC） joints using copper interlayer have been investigated. With an increase of bonding times from 5 min to 50 min at bonding temperature of 510 ℃ , the average concentration of copper in the bonded zone decreased, the microstructure in the zone changed from Cu, α-Mg and CuMg2 to α-Mg, CuMg2 and TiC, and mechanical properties of the joint increased. The shear strength of the joint bonded at 510 ℃ for 50 min reached 64 MPa due to the metallurgical bonding of the joint and improving its homogeneity of composition and microstructure. It is favorable to increase the bonding time for improving mechanical properties of TLP bonded magnesium MMC joint.

High temperature tensile,compression and creep behavior of recycled short carbon fibre reinforced AZ91 magnesium alloy fabricated by a high shearing dispersion technique

The present study seeks the feasibility of using short carbon fibres recycled from polymer matrix composites as alternative to virgin carbon fibres in the reinforcement of magnesium alloys.The microstructures,high temperature mechanical and creep properties of AZ91 alloy and its composites with various recycled carbon fibre contents(2.5 and 5 wt.%)and lengths(100 and 500μm)were investigated in the temperature range of 25-200℃.The microstructural characterization showed that the high shear dispersion technique provided the cast composites with finer grains and relatively homogenous distribution of fibres.The materials tested displayed different behaviour depending on the type of loading.In general,while enhancements in the mechanical properties of composites is attributed to the load bearing and grain refinement effects of fibres,the fluctuations in the properties were discussed on the basis of porosity formation,relatively high reinforcement content leading to fibre clustering and interlayer found between the matrix and reinforcement compared to those of AZ91 alloy.The compressive creep tests revealed similar or higher minimum creep rates in the recycled carbon fibre reinforced AZ91 in comparison to the unreinforced AZ91.

Formation process, microstructure and mechanical property of transient liquid phase bonded aluminium-based metal matrix composite joint

The formation process, microstructure and mechanical properties of transient liquid phase (TLP) bonded aluminium based metal matrix composite (MMC) joint with copper interlayer were investigated. The formation process of the TLP joint comprises a number of stages: plastic deformation and solid diffusion (stage 1), dissolution of interlayer and base metal (stage 2), isothermal solidification (stage 3) and homogenization (stage 4). The microstructure of the joint depends on the joint formation process (distinct stages). The plastic deformation and solid diffusion in stage 1 favoure the intimate contact at interfaces and liquid layer formation. The microstructure of joint consists of aluminium solid solution, alumina particle, Al 2Cu and MgAl 2O 4 compounds in stage 2. The most pronounced feature of joint microstructure in stage 3 is the alumina particle segregation in the center of the joint. The increase of joint shear strength with increasing bonding temperature is mainly attributed to improving the fluidity and wettability of liquid phase and decreasing the amount of Al 2Cu brittle phase in the joint. The principal reason of higher bonding temperature (>600 ℃) resulting in lowering obviously the joint shear strength is the widening of alumina particle segregation region that acts as a preferential site for failure. The increase of joint shear strength with increasing holding time is mainly associated with decreasing the amount of Al 2Cu brittle phase and promoting homogenization of joint.

The Failure Mechanisms of Ultra-high Molecular Weight Polyethylene Fibre Composites Under In-plane Compression

The in-plane compressive characteristics of the ultra-high molecular weight polyethylene(UHMWPE)fibre(Dyneema█)reinforced composites,both in 0/90°and±45°fibre orientations with respect to the loading direction,have been investigated.The composite made from unidirectional high modulus fibres(volume fraction 83%)and low strength polyurethane matrix(volume fraction 17%)is layered in an orthogonally alternating manner.The different failure mechanisms for the composites with 0/90°and±45°fibre orientations have been detected with the methods of experimental measurement,SEM observation and theoretical analysis.The composites specimens of 0/90°fibre orientation failed with macro-buckling of the high-modulus UHMWEP fibre layers with the matrix damage,whereas the specimens of±45°fibre orientation failed with the shearing of the soft matrix.Hence,the composite specimens in 0/90°fibre orientation had higher stiffness as well as compressive strength than those in±45°fibre orientation.The failure criteria of the composites under in-plane compression was employed to characterize the failure mechanism.Compared with the traditional thermoset matrix,the soft thermoplastic matrix leads to lower strength and higher failure strain of fibre reinforced composites under in-plane compression.In addition,the composite specimens cut by waterjet machine exhibited higher stress levels than those cut by bandsaw that introduced more initial imperfections with the temperature rising and tensile shocking.The comparison between the methodologies for cutting the tough composites can provide a valuable suggestion to obtain required composite structures without reducing the mechanical properties.

High Activated Mineral Admixture Slurry Made by Wet-discharged Fly-ash Promoted by Matrix Bonding Component

The mineral admixture slurry was made by wet-discharged fly-ash （WDFA） promoted by matrix bonding component （MBC）, and the strengths, hydration products change （XRD, SEM） of cement paste made by the slurry were studied. The results indicate that in the process of wet-milling preparation, there is a prime proportion （70︰30） between wet-discharged fly-ash and matrix bonding component in the slurry. The physical activation of wet-milling and chemical activation of modified agents accelerate the hydration of cement including the cement and mineral which has not hydrated completely in the matrix bonding component. And the hydrated part of matrix bonding component can play the function of inducing crystallization, which can accelerate secondary hydration reaction of fly-ash.

SiC FIBRE-REINFORCED Ti-BASED COMPOSITE

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Tensile Properties and Fractographic Analysis of Low Density Polyethylene Composites Reinforced with Chemically Modified Keratin-Based Biofibres

This research has investigated the tensile properties and fractography of animal fibre-reinforced low density polyethylene composites. The composites were synthesized by hot compression moulding using chemically modified white and black cow hair biofibres as the reinforcing phase of composites. Alkaline solutions of varying molarities were used to prepare the chemical treatments in this present study. Tensile properties of the developed composites were evaluated based on molarities of chemical treatment and % fibre loading. Scanning electron microscopy was used to characterize the morphologies of the fractured surfaces of composites. Obtained tensile test results revealed significant enhancement in the tensile properties of composites, with the optimum combination of tensile properties presented by 2 wt% white cow hair biofibre reinforcement treated with 0.15 M sodium hydroxide. Observations from the fractographic analysis of the developed composites revealed shearing of the polymer matrix at the fibre-matrix interface and no fibre pullout behaviour.

Study on Non-interlayer Liquid Phase Diffusion Bonding for SiCp/ZL101 Aluminum Matrix Composite

Through the vacuum diffusion bonding for SiCp/ZLl01 aluminum matrix composite, the influence of bonding parameters on the joint properties was reported, with the aim to obtain optimal bonding parameters. The microstructureof joints was analyzed by means of optical microscope and scanning electron microscope in order to study the relationship between the macro-properties of joints and the microstructures. It was found that diffusion bonding couldbe used for bonding aluminum matrix composites successfully. Meanwhile, the properties of the matrix and the jointwere all affected by some defects such as the reinforcement aggregation in aluminum matrix composites made bystirring casting.

Toddy Palm (Borassus Flabellifer) Fruit Fibre Bundles as Reinforcement in Polylactide (PLA) Composites: An Overview About Fibre and Composite Characteristics

Toddy palm fruit have an apparent density below 0.8 g/cm³and offer an interesting lightweight construction potential in polylactide(PLA)composites reinforced with 37 mass-%fibres.Single fibre bundles show similar mechanical properties compared with coir:tensile strength of 240 MPa,Young´s modulus of 3.8 GPa and an elongation at break of 31%.However,density and diameter(~50μm)of fruit fibre bundles are significantly lower.The compression moulded composites have a density of 0.9 g/cm³and achieved an unnotched Charpy impact strength of 12 kJ/m^(2),a tensile strength of 25 MPa,Young’s modulus of 1.9 GPa and an elongation at break of 9%.Due to the high porosity of the composites and the different stress-strain behaviour of fibre and matrix the fibre-reinforcement potential could not be fully used.Maximum stress of the composite was reached at the elongation at break of the PLA-matrix(~2%)while the fibre achieved its maximum stress at an elongation of~31%.After reaching the maximum stress of the composite,the fibres were pulled out from the matrix with low energy absorption,resulting in a decrease in stress and a limited reinforcement potential.Additionally,the study investigates whether an insect attack by the Asian fruit fly on the mesocarp has a significant influence on the mechanical fibre characteristics.The results have shown that only the rough surface of the fibre bundles is smoothed by insect infestation.The mechanical properties were not significantly affected.For this reason insect-infested fruits of the toddy palm,which are no longer suitable for food production,can be used for the production of sustainable composite materials.

Effect of Interfacial Bonding on the Toughening of Al_2O_3/Ni Ceramic Matrix Composites

The main Iimitation to the toughening of the α-Al2O3/Ni composite is the poor bonding atthe interface. which causes the nickel particles to be pulled-out during crack propagation with-out obvious plastic deformation. A proper control of oxygen content at the Al2O3-Ni interfacecan promote wetting at the intedece, and produce a mechanically interlocked and chemically strengthened intedece, causing most of the nickel particles to be stretched to failure and to expe-rience severe plastic deformation during crack propagation in the composite. Fracture toughnesstesting using a modified double cantilever beam method with in situ observation of crack prop-agation in a scanning electron microscope shows that the composite with the strengthenedinterface has a more desirable R-curve behaviour and a higher fracture toughness value than thenormal composite.

芯片用金刚石增强金属基复合材料研究进展

随着电子设备集成化程度越来越高,对高导热封装材料的需求也越来越大,金刚石增强金属基复合材料凭借其高导热性能成为研究焦点。然而,由于金刚石颗粒与金属基体之间的不润湿特性,具有高导热性的金刚石增强金属基复合材料难以制备。文中综述了金刚石增强金属基复合材料的研究进展,包括界面改性、工艺参数优化和复合材料制备方法,并指出了金刚石增强金属基复合材料目前存在的问题和今后的研究方向。

HNCOCa^(+)的光谱和成键:基质隔离和计算研究

金属(异)氰化物是星际介质中金属化合物的主要组成部分.它们的氧化物-金属(异)氰酸作为潜在的星际分子也备受关注.然而,作为金属(异)氰酸的前体,阳离子HNCOM^(+)的研究却非常有限.本文通过红外光谱、同位素取代和量子化学计算,对HNCOCa^(+)进行了详细研究.为了进行对比,还探索研究了HNCOBe^(+)和HNCOBa^(+)阳离子.结果表明,金属阳离子与HNCO反应可以生成HNCOCa^(+)和HNCO-Be^(+),但未观测到HNCOBa^(+)的生成.HNCOCa^(+)中非对称和对称NCO伸缩振动频率(2362.6和1330.4 cm^(-1))高于自由的HNCO分子(2268.5和1320.3 cm^(-1)),但比HNCOBe^(+)(2426.4和1355.2 cm^(-1))低.这些频率的变化是由HNCOBe^(+)和HNCOCa^(+)中NCO单元内的电荷极化导致.成键分析表明,HNCO-Be^(+)键倾向于共价性质(54%),而HNCO-Ca^(+)键则具有较高的静电性质(57%).在HNCO-Ba^(+)键中,占主导的静电相互作用(64%)导致了低的O-Ba键能,这解释了其在实验中未被制备的原因.

水泥基纤维复合材料与混凝土的黏结性能试验研究

为了实现对老旧混凝土结构快速修补的目的,以磷酸镁水泥代替普通硅酸盐水泥,制备了一种高性能水泥基纤维复合修补材料,并以黏结抗拉强度、抗折强度和抗剪强度为评价指标,考察了其与混凝土结构之间的黏结性能。试验结果表明:混凝土的界面粗糙度越大,水泥基纤维复合材料与混凝土之间的黏结抗拉强度、抗折强度和抗剪强度值均先增大后减小,当界面粗糙度为3.5 mm左右时,黏结性能可达到最佳;混凝土基体强度越大,水泥基纤维复合材料与混凝土之间的黏结抗拉强度、抗折强度和抗剪强度值就越大,黏结性能越好。试验制备的水泥基纤维复合材料与混凝土之间的黏结性能较好,能够满足老旧混凝土结构修补施工的需求。