Characterization for elastic constants of fused deposition modelling-fabricated materials based on the virtual fields method and digital image correlation

Fused deposition modelling(FDM), a widely used rapid prototyping process, is a promising technique in manufacturing engineering. In this work, a method for characterizing elastic constants of FDM-fabricated materials is proposed. First of all, according to the manufacturing process of FDM, orthotropic constitutive model is used to describe the mechanical behavior. Then the virtual fields method(VFM) is applied to characterize all the mechanical parameters(Q, Q, Q, Q) using the full-field strain,which is measured by digital image correlation(DIC). Since the principal axis of the FDM-fabricated structure is sometimes unknown due to the complexity of the manufacturing process, a disk in diametrical compression is used as the load configuration so that the loading angle can be changed conveniently. To verify the feasibility of the proposed method, finite element method(FEM) simulation is conducted to obtain the strain field of the disk. The simulation results show that higher accuracy can be achieved when the loading angle is close to 30?. Finally, a disk fabricated by FDM was used for the experiment. By rotating the disk, several tests with different loading angles were conducted. To determine the position of the principal axis in each test, two groups of parameters(Q, Q, Q, Q) are calculated by two different groups of virtual fields. Then the corresponding loading angle can be determined by minimizing the deviation between two groups of the parameters. After that, the four constants(Q, Q, Q, Q) were determined from the test with an angle of 27?.

Characterization of material mechanical properties using strain correlation method combined with virtual fields method

The isotropic and anisotropic behaviors are considered as the important formats of the constitutive behaviors,and can also be called the global properties.To improve the identification ability of virtual fields method(VFM)when the global properties are unknown,this paper proposes the strain correlation method(SCM)to determine the global properties before the parameter identification using the VFM.Firstly,the basic principle of SCM is described in detail.Then,the feasibility and accuracy of SCM are verified through the numerical experiments based on the three-point bending configuration and the real experiment of polymethyl methacrylate(PMMA).The influence of the additive Gaussian white noise,local errors in the strain fields,and missing data at the specimen edges on the characterization results are evaluated.The results show that the SCM has good noise immunity and lower accuracy requirements for the strain fields.As an application,the mechanical properties of Ti-6A1-4V alloys fabricated by selective laser melting(SLM)are characterized by the SCM.The results show that the alloys are isotropic,and the isotropic VFM is utilized to determine the mechanical parameters.By using the SCM,the accuracy of identification results can be improved for the isotropic or bidirectional reinforced orthotropic materials when using VFM.

Volumetric lattice Boltzmann method for pore-scale mass diffusionadvection process in geopolymer porous structures

Porous materials present significant advantages for absorbing radioactive isotopes in nuclear waste streams.To improve absorption efficiency in nuclear waste treatment,a thorough understanding of the diffusion-advection process within porous structures is essential for material design.In this study,we present advancements in the volumetric lattice Boltzmann method(VLBM)for modeling and simulating pore-scale diffusion-advection of radioactive isotopes within geopolymer porous structures.These structures are created using the phase field method(PFM)to precisely control pore architectures.In our VLBM approach,we introduce a concentration field of an isotope seamlessly coupled with the velocity field and solve it by the time evolution of its particle population function.To address the computational intensity inherent in the coupled lattice Boltzmann equations for velocity and concentration fields,we implement graphics processing unit(GPU)parallelization.Validation of the developed model involves examining the flow and diffusion fields in porous structures.Remarkably,good agreement is observed for both the velocity field from VLBM and multiphysics object-oriented simulation environment(MOOSE),and the concentration field from VLBM and the finite difference method(FDM).Furthermore,we investigate the effects of background flow,species diffusivity,and porosity on the diffusion-advection behavior by varying the background flow velocity,diffusion coefficient,and pore volume fraction,respectively.Notably,all three parameters exert an influence on the diffusion-advection process.Increased background flow and diffusivity markedly accelerate the process due to increased advection intensity and enhanced diffusion capability,respectively.Conversely,increasing the porosity has a less significant effect,causing a slight slowdown of the diffusion-advection process due to the expanded pore volume.This comprehensive parametric study provides valuable insights into the kinetics of isotope uptake in porous structures,facilitating the development of porous materials for nuclear waste treatment applications.

Electrical structure identification of deep shale gas reservoir in complex structural area using wide field electromagnetic method

To fully exploit the technical advantages of the large-depth and high-precision artificial source electromagnetic method in the complex structure area of southern Sichuan and compensate for the shortcomings of the conventional electromagnetic method in exploration depth,precision,and accuracy,the large-depth and high-precision wide field electromagnetic method is applied to the complex structure test area of the Luochang syncline and Yuhe nose anticline in the southern Sichuan.The advantages of the wide field electromagnetic method in detecting deep,low-resistivity thin layers are demonstrated.First,on the basis of the analysis of physical property data,a geological–geoelectric model is established in the test area,and the wide field electromagnetic method is numerically simulated to analyze and evaluate the response characteristics of deep thin shale gas layers on wide field electromagnetic curves.Second,a wide field electromagnetic test is conducted in the complex structure area of southern Sichuan.After data processing and inversion imaging,apparent resistivity logging data are used for calibration to develop an apparent resistivity interpretation model suitable for the test area.On the basis of the results,the characteristics of the electrical structure change in the shallow longitudinal formation of 6 km are implemented,and the transverse electrical distribution characteristics of the deep shale gas layer are delineated.In the prediction area near the well,the subsequent data verification shows that the apparent resistivity obtained using the inversion of the wide field electromagnetic method is consistent with the trend of apparent resistivity revealed by logging,which proves that this method can effectively identify the weak response characteristics of deep shale gas formations in complex structural areas.This experiment,it is shown shows that the wide field electromagnetic method with a large depth and high precision can effectively characterize the electrical characteristics of deep,low-resistivity thin layers in complex structural areas,and a new set of low-cost evaluation technologies for shale gas target layers based on the wide field electromagnetic method is explored.

Effect of forced lamina flow on microsegregation simulated by phase field method quantitatively

The influence of supercooled melt forced lamina flow on microsegregation was investigated. The concentration distribution at solid-liquid boundary of binary alloy Ni-Cu was simulated using phase field model coupled with flow field. The microsegregation, concentration maximum value, boundary thickness of concentration near upstream dendrite and normal to flow dendrite, and downstream dendrite were studied quantitatively in the case of forced lamia flow. The simulation results show that solute field and flow field interact complexly. Compared with melt without flow, in front of upstream dendrite tip, the concentration boundary thickness is the lowest and the concentration maximum value is the smallest for melt with flow. However, in front of downstream dendrite tip, the results are just the opposite. The zone of poor Cu in upstream dendrite where is the most severely microsegregation and shrinkage cavity is wider and the concentration is lower for melt with flow than that without flow.

Ageing process of pre-precipitation phase in Ni_(0.75)Al_(0.05)Fe_(0.2) alloy based on phase field method

By utilizing phase field method combined with analysis on free energy and interatomic potentials, pre-precipitation phase formation and transformation process of Ni0.75Al0.05Fe0.2 alloy in early precipitation stage during the ageing process under 1 000 K were studied. And free energy, microstructures, compositions and volume fractions of pre-precipitation phase and equilibrium phase were analyzed. The simulation results indicate that nonstoichiometric Llo pre-precipitation phase formed first, and then would gradually transform into L12 equilibrium phase. It is discovered that the phase transformation process was closely related to free energy and interatomic potentials. Additionally, it is revealed that free energy of Llo pre-precipitation phase was higher and interatomic potential was smaller than that of L12 equilibrium phase. Therefore, it is concluded that Llo phase was unstable, and phase transformation would occur to L12 which was more stable.

Phase field method simulation of faceted dendrite growth with arbitrary symmetries

A numerical simulation based on a regularized phase field model is developed to describe faceted dendrite growth morphology. The effects of mesh grid, anisotropy, supersaturation and fold symmetry on dendrite growth morphology were investigated, respectively. These results indicate that the nucleus grows into a hexagonal symmetry faceted dendrite. When the mesh grid is above 640×640, the size has no much effect on the shape. With the increase in the anisotropy value, the tip velocities of faceted dendrite increase and reach a balance value, and then decrease gradually. With the increase in the supersaturation value, crystal evolves from circle to the developed faceted dendrite morphology. Based on the Wulff theory and faceted symmetry morphology diagram, the proposed model was proved to be effective, and it can be generalized to arbitrary crystal symmetries.

Rolling Force and Rolling Moment in Spline Cold Rolling Using Slip-line Field Method

Rolling force and rolling moment are prime process parameter of external spline cold rolling. However, the precise theoretical formulae of rolling force and rolling moment are still very fewer, and the determination of them depends on experience. In the present study, the mathematical models of rolling force and rolling moment are established based on stress field theory of slip-line. And the isotropic hardening is used to improve the yield criterion. Based on MATLAB program language environment, calculation program is developed according to mathematical models established. The rolling force and rolling moment could be predicted quickly via the calculation program, and then the reliability of the models is validated by FEM. Within the range of module of spline m=0.5-1.5 mm, pressure angle of reference circle α=30.0°-45.0°, and number of spline teeth Z=19-54, the rolling force and rolling moment in rolling process （finishing rolling is excluded） are researched by means of virtualizing orthogonal experiment design. The results of the present study indicate that： the influences of module and number of spline teeth on the maximum rolling force and rolling moment in the process are remarkable; in the case of pressure angle of reference circle is little, module of spline is great, and number of spline teeth is little, the peak value of rolling force in rolling process may appear in the midst of the process; the peak value of rolling moment in rolling process appears in the midst of the process, and then oscillator weaken to a stable value. The results of the present study may provide guidelines for the determination of power of the motor and the design of hydraulic system of special machine, and provide basis for the farther researches on the precise forming process of external spline cold rolling.

Simulation of faceted dendrite growth of non-isothermal alloy in forced flow by phase field method

Numerical simulation based on a new regularized phase field model was presented to simulate the dendritic shape of a non-isothermal alloy with strong anisotropy in a forced flow. The simulation results show that a crystal nucleus grows into a symmetric dendrite in a free flow and into an asymmetry dendrite in a forced flow. As the forced flow velocity is increased, both of the promoting effect on the upstream arm and the inhibiting effects on the downstream and perpendicular arms are intensified, and the perpendicular arm tilts to the upstream direction. With increasing the anisotropy value to 0.14, all of the dendrite arms tip velocities are gradually stabilized and finally reach their relative saturation values. In addition, the effects of an undercooling parameter and a forced compound flow on the faceted dendrite growth were also investigated.

Application of pseudo-random frequency domain electromagnetic method in mining areas with strong interferences

Due to the strong electromagnetic interferences and human interference,traditional electromagnetic methods cannot obtain high quality resistivity data of mineral deposits in Chinese mines.The wide field electromagnetic method(WFEM),in which the pseudo-random signal is taken as the transmitter source,can extract high quality resistivity data in areas with sever interference by only measuring the electric field component.We use the WFEM to extract the resistivity information of the Dongguashan mine in southeast China.Compared with the audio magnetotelluric(AMT)method,and the controlled source audio-frequency magnetotelluric(CSAMT) method,the WFEM can obtain data with higher quality and simpler operations.The inversion results indicate that the WFEM can accurately identify the location of the main ore-body,which can be used for deep mine exploration in areas with strong interference.

On the field method in non-holonomic mechanics

This paper deals with the generalization of the fieldmethod to non-holonomic systems whose motion is subject toeither non-linear constraints or those of a higher order,whiletheir motion is modeled by the generalized Lagrange equa-tions of the second kind.Two examples are given to illustratethe theory.

Average vector field methods for the coupled Schrdinger KdV equations

The energy preserving average vector field （AVF） method is applied to the coupled Schr6dinger-KdV equations. Two energy preserving schemes are constructed by using Fourier pseudospectral method in space direction discretization. In order to accelerate our simulation, the split-step technique is used. The numerical experiments show that the non-splitting scheme and splitting scheme are both effective, and have excellent long time numerical behavior. The comparisons show that the splitting scheme is faster than the non-splitting scheme, but it is not as good as the non-splitting scheme in preserving the invariants.

Trajectory tracking and obstacle avoidance method for robots based on fast terminal sliding mode

For accurate trajectory tracking and obstacle avoidance in finite time of a nonholonomic mobile robot,a trajectory tracking controller based on global fast terminal sliding mode method is proposed,which has the advantages of chattering-free and adjustable convergence time.First of all,the kinematics model of the robot is established in mobile carrier coordinates.Secondly,the global structure including terminal attractor and exponential convergence of the fast terminal sliding mode trajectory tracking controller is proved by Lyapunov stability theory,ensuring that the trajectory and heading angle tracking error converges to a smaller zero range in finite time.Finally,the artificial potential field obstacle avoidance method is introduced to make the robot not only track the reference trajectory strictly,but also avoid the obstacles.The simulation results show that the proposed method can achieve a stable tracking control in finite time for a given reference trajectory.

Application of wide-field electromagnetic method in shale gas survey in Eastern Kunlun,Qinghai province,China

In order to study the distribution of shale gas reservoir in the Babaoshan Basin of Eastern Kunlun,the wide-field electromagnetic(WFEM)survey was carried out to obtain the spatial distribution characteristics of the underground electrical volume resistivity based on the delineation of the scope of the Babaoshan Basin by regional gravity data.The basic characteristics of the basement,basin framework,and extension,vertical change,burial depth of dark mud shale in this area were identified,and the electrical distribution of the Babaoshan mud shale horizon was revealed,which has been proved to be a good geological effect by drilling.The exploration results show that the WFEM has significant effects on the exploration of shale gas occurrence strata,which meets the needs of investigation and evaluation of multi-layered and large-scale shale gas,and plays a good demonstration role in the follow-up shale gas exploration.

Distributed wide field electromagnetic method based on high-order 2^(n) sequence pseudo random signal

To make three-dimensional electromagnetic exploration achievable,the distributed wide field electromagnetic method(WFEM)based on the high-order 2^(n) sequence pseudo-random signal is proposed and realized.In this method,only one set of high-order pseudo-random waveforms,which contains all target frequencies,is needed.Based on high-order sequence pseudo-random signal construction algorithm,the waveform can be customized according to different exploration tasks.And the receivers are independent with each other and dynamically adjust the acquisition parameters according to different requirements.A field test in the deep iron ore of Qihe−Yucheng showed that the distributed WFEM based on high-order pseudo-random signal realizes the high-efficiency acquisition of massive electromagnetic data in quite a short time.Compared with traditional controlled-source electromagnetic methods,the distributed WFEM is much more efficient.Distributed WFEM can be applied to the large scale and high-resolution exploration for deep resources and minerals.

Anisotropic growth of multigrain in equiaxial solidification simulated with the phase field method

The phase field method has been mainly used to simulate the growth of a single crystal in the past. But polycrystalline materials predominate in engineering. In this work, a phase field model for multigrain solidification is developed, which takes into account the random crystallographic orientations of crystallites and preserves the rotational invariance of the free energy. The morphological evolution of equiaxial multigrain solidification is predicted and the effect of composition on transformation kinetics is studied. The numerical results indicate that due to the soft impingement of grains the Avrami exponent varies with the initial melt composition and the solidification fraction.

Analysis on high-temperature oxidation and growth stress of iron-based alloy using phase field method

High-temperature oxidation is an important property to evaluate thermal protection materials. However, since oxidation is a complex process involving microstructure evolution, its quantitative analysis has always been a challenge. In this work, a phase field method （PFM） based on the thermodynamics theory is developed to simulate the oxidation behavior and oxidation induced growth stress. It involves microstructure evolution and solves the problem of quantitatively computational analysis for the oxidation behavior and growth stress. Employing this method, the diffusion process, oxidation performance, and stress evolution axe predicted for Fe-Cr-A1-Y alloys. The numerical results agree well with the experimental data. The linear relationship between the maximum growth stress and the environment oxygen concentration is found. PFM provides a powerful tool to investigate high-temperature oxidation in complex environments.

Numerical Simulations of Equiaxed Dendrite Growth Using Phase Field Method

Phase field method offers the prospect of being able to perform realistic numerical experiments on dendrite growth in a metallic system. In this paper, the equiaxed dendrite evolution during the solidification of a pure material was numerically simulated using the phase field model. The equiaxed dendrite growth in a two-dimensional square domain of undercooled melt (nickel) with four-fold anisotropy was simulated. The phase field model equations was solved using the explicit finite difference method on a uniform mesh. The formation of various equiaxed dendrite patterns was shown by a series of simulations, and the effect of anisotropy on equiaxed dendrite morphology was investigated.

Interval finite difference method for steady-state temperature field prediction with interval parameters

A new numerical technique named interval finite difference method is proposed for the steady-state temperature field prediction with uncertainties in both physical parameters and boundary conditions. Interval variables are used to quantitatively describe the uncertain parameters with limited information. Based on different Taylor and Neumann series, two kinds of parameter perturbation methods are presented to approximately yield the ranges of the uncertain temperature field. By comparing the results with traditional Monte Carlo simulation, a numerical example is given to demonstrate the feasibility and effectiveness of the proposed method for solving steady-state heat conduction problem with uncertain-but-bounded parameters.

False anomaly recognition with horizontal differential field lines method in high-density electrical technique and its application in Xinlei Quarry,Jiuquan

As an important geophysical tool,high density electrical technique infers the underground geological structures by processing and inverting the apparent resistivity data.Currently,the false anomalies have been frequently occurred in the graph of apparent resistivity pseudo-section or inverted geoelectrical section obtained from high-density electrical technique,and are difficult to remove.In this study,the authors explain the mechanism of the false anomalies and put forward the horizontal differential field method to identify the false anomalies.Based on the analysis of modeling results,this method is applied in the surveying data in Xinlei Quarry of Jiuquan,and the results confirm the effectiveness of the horizontal differential field method.