Multi-Material magnetic field-assisted additive manufacturing system for flexible actuators with programmable magnetic arrangements

Manufacturing flexible magnetic-driven actuators with complex structures and magnetic arrangements to achieve diverse functionalities is becoming a popular trend.Among various manufacturing technologies,magnetic-assisted digital light processing(DLP)stands out because it enables precise manufacturing of macro-scale structures and micro-scale distributions with the assistance of an external magnetic field.Current research on manufacturing magnetic flexible actuators mostly employs single materials,which limits the magnetic driving performance to some extent.Based on these characterizations,we propose a multi-material magnetic field-assisted DLP technology to produce flexible actuators with an accuracy of 200μm.The flexible actuators are printed using two materials with different mechanical and magnetic properties.Considering the interface connectivity of multi-material printing,the effect of interfaces on mechanical properties is also explored.Experimental results indicate good chemical affinity between the two materials we selected.The overlap or connection length of the interface moderately improves the tensile strength of multi-material structures.In addition,we investigate the influence of the volume fraction of the magnetic part on deformation.Simulation and experimental results indicate that increasing the volume ratio(20%to 50%)of the magnetic structure can enhance the responsiveness of the actuator(more than 50%).Finally,we successfully manufacture two multi-material flexible actuators with specific magnetic arrangements:a multi-legged crawling robot and a flexible gripper capable of crawling and grasping actions.These results confirm that this method will pave the way for further research on the precise fabrication of magnetic flexible actuators with diverse functionalities.

A Stiffness-Tunable Composite with Wide Versatility and Applicability Based on Low-Melting-Point Alloys

Flexible materials are essential in bionic fields such as soft robots.However,the lack of stiffness limits the mechanical performance of soft robots and makes them difficult to develop in many extreme working conditions,such as lifting and excavation operations.To address this issue,we prepared a stiffness-tunable composite by dispersing low-melting-point alloy into thermosetting epoxy resin.A dramatic and rapid change in stiffness was achieved by changing the state of matter at lower temperatures,and accurate control of the composite modulus was achieved by controlling the temperature.When the alloy content is at 30vol%,the tensile modulus changes 41.6 times,while the compressive modulus changes 58.9 times.By applying the composite to a flexible actuator,the initial stiffness of the actuator was improved by 124 times,reaching 332 mN/mm.In addition,the use of stiffness-tunable materials in the wheel allowed for timely changes in the grounding area to improve friction.These flexible materials with manageable mechanical properties have wide applicability in fields including bionics,robotics,and sensing.Our findings provide a new approach to designing and developing flexible materials with improved stiffness and controllability.