Analysis of influence of heat exchangerfouling on heat transfer performancebased on thermal fluid coupling

A study on heat transfer performance by thermal fluid coupling simulation for the fouling in a shell-tube heat exchanger used in engineering was presented. The coupling simulation was performed in a fluid and solid domains under three different fouling conditions: fouling inside the tube, fouling outside the tube, and fouling inside the shell. The flow field, temperature, and pressure distributions in the heat exchanger were solved numerically to analyze the heat transfer performance parameters, such as thermal resistance. It is found that the pressure drop of the heat exchanger and the thermal resistance of the tube wall increase by nearly 30% and 20%, respectively, when the relative fouling thickness reaches 10%. The fouling inside the tube has more impact on the heat transfer performance of the heat exchanger, and the fouling inside the shell has less impact.

A novel electron-phonon coupling thermoelasticity with Burgers electronic heat transfer

The electron-phonon interaction can reveal the microscopic mechanism of heat transfer in metals.The two-step heat conduction considering electron-phonon interaction has become an effective theoretical model for extreme environments,such as micro-scale and ultrafast processes.In this work,the two-step heat transfer model is further extended by considering the Burgers heat conduction model with the secondorder heat flux rate for electrons.Then,a novel generalized electron-phonon coupling thermoelasticity is proposed with the Burgers electronic heat transfer.Then,the problem of one-dimensional semi-infinite copper strip subject to a thermal shock at one side is studied by the Burgers two-step(BTS)model.The thermoelastic analytical solutions are systematically derived in the Laplace domain,and the numerical Laplace inversion method is adopted to obtain the transient responses.The new model is compared with the parabolic two-step(PTS)model and the hyperbolic two-step(HTS)model.The results show that in ultrafast heating,the BTS model has the same wave front jump as the HTS model.The present model has the faster wave speed,and predicts the bigger disturbed regions than the HTS model.More deeply,all two-step models also have the faster wave speeds than one-step models.This work may benefit the theoretical modeling of ultrafast heating of metals.

Coupled heat-fluid-solid numerical study on heat extraction potential of hot dry rocks based on discrete fracture network model

Fracture networks within hot dry rock(HDR)geothermal reservoirs are complex,and heat extraction via water injection is thus a coupled process of heat-fluid-solid multifield.In this paper,utilizing the theory of normally distributed random functions,we develop a corresponding pre-processing subprogram to establish a discrete network model of complex fracture distribution in HDR reservoirs;then construct a heat-fluid-solid finite element model for heat extraction via water injection and compare the numerical solution with the analytical solution of the one-dimensional non-isothermal consolidation problem for verification.The numerical simulation results show that the main factors affecting the heat extraction efficiency of HDR reservoirs include fracture width,fracture density,fracture permeability,and matrix permeability.When a HDR reservoir is injected with water for heat extraction,there is a certain threshold value of these influential parameters,beyond which the outlet temperature drops significantly,resulting in an obvious thermal breakthrough.When injecting water for heat extraction,the values of these parameters should be controlled and kept at a reasonable level,otherwise,the HDR reservoir may enter a thermal breakthrough stage in advance,which is not conducive for long-period heat extraction.Influenced by the random distribution of complex fractures,the leading edge of the cold front may present an irregular distribution.During the process of heat extraction,the stress gradually changes from a compressional state to a tensile state,which induces further damage to the HDR reservoir.

Numerical simulation of aluminum holding furnace with fluid-solid coupled heat transfer

To predict three-dimensional temperature distribution of molten aluminum and its influencing factors inside an industrial aluminum holding furnace,a fluid-solid coupled method was presented.The fluid-solid coupled mathematics models of aluminum holding furnace in the premixed combustion processing were established based on mass conservation,moment conservation,momentum conservation,energy conservation and chemistry species conservation.Computational results agree well with the test data of the typical condition.The maximum combustion temperature is 1 850 K.The average temperature of the molten aluminum is 1 158 K,and the maximum temperature difference is about 240 K.The average temperature increases 0.3 ℃ while the temperature of combustion air increases 1 ℃.The optimal excess air ratio is 1.25-1.30.

Controlling Roll Temperature by Fluid-Solid Coupled Heat Transfer

Currently, when magnesium alloy sheet is rolled, the method of controlling roll temperature is simple and inaccurate. Furthermore, roll temperature has a large influence on the quality of magnesium alloy sheet; therefore, a new model using circular fluid flow control roll temperature has been designed. A fluid heat transfer structure was designed, the heat transfer process model of the fluid heating roll was simplified, and the finite di erence method was used to cal?culate the heat transfer process. Fluent software was used to simulate the fluid?solid coupling heat transfer, and both the trend and regularity of the temperature field in the heat transfer process were identified. The results show that the heating e ciency was much higher than traditional heating methods(when the fluid heat of the roll and tempera?ture distribution of the roll surface was more uniform). Moreover, there was a bigger temperature di erence between the input and the output, and after using reverse flow the temperature di erence decreased. The axial and circum?ferential temperature distributions along the sheet were uniform. Both theoretical calculation results and numerical simulation results of the heat transfer between fluid and roll were compared. The error was 1.8%–12.3%, showing that the theoretical model can both forecast and regulate the temperature of the roll(for magnesium alloy sheets) in the rolling process.

Stagnation-point flow of couple stress fluid with melting heat transfer

Melting heat transfer in the boundary layer flow of a couple stress fluid over a stretching surface is investigated. The developed differential equations are solved for homotopic solutions. It is observed that the velocity and the boundary layer thickness are decreasing functions of the couple stress fluid parameter. However, the temperature and surface heat transfer increase when the values of the couple stress fluid parameter increase. The velocity and temperature fields increase with an increase in the melting process of the stretching sheet.

Coupled Transfer of Water and Heat in Red Soil: Experiment and Numerical Modelling

Coupled transfer of soil water and heat in closed columns of homogeneous red soil was studied under laboratory conditions. A coupled model was constructed using soil physical theory, empirical equations and experimental data to predict the coupled transfer. The results show that transport of soil water was affected by temperature gradient, and the largest net water transport was found in the soil column with initial water content of 0.148 m3 m-3. At the same time, temperature changes with the transport of soil water was in a nonlinear shape as heat parameters were function of water content, and the changes of temperature were positively correlated with the net amount of water transported. Numerical modelling results show that the predicted values of temperature distribution were close to the observed values, while the predicted values of water content exhibited limited deviation at both ends of the soil column due to the slight temperature changes at both ends. It was indicated that the model proposed here was applicable.

Development of experimental study on coupled heat and moisture transfer in porous building envelope

A new facility was presented which can expediently and cheaply measure the transient moisture content profile in multi-layer porous building envelope.Then,a common multi-layer porous building envelope was provided,which was constructed by cement mortar-red brick-cement plaster.With this kind of building envelope installed in the south wall,a well-controlled air-conditioning room was set up in Changsha,which is one of typical zones of hot and humid climate in China.And experiments were carried out to investigate the temperature and moisture distribution in multi-layer building envelope in summer,both in sunny day and rainy day.The results show that,the temperature and humidity at the interface between the brick and cement mortar are seriously affected by the changes of outdoor temperature and humidity,and the relative humidity at this interface keeps more than 80% for a long-term,which can easily trigger the growth of mould.The temperature and humidity at the interface between the brick and cement plaster change a little,and they are affected by the changes of indoor temperature and humidity.The temperature and humidity at the interface of the wall whose interior surface is affixed with a foam plastic wallpaper are generally higher than those of the wall without wallpaper.The heat transfer and moisture transfer in the envelope are coupled strongly.

Near-Field Heat Transfer Enhancement of SiC-hBN-InSb Thermophotovoltaic System by Graphene Strong Coupling Effects

Near-field thermophotovoltaic(NTPV)devices comprising a SiC-hBN-graphene emitter and a graphene-InSb cell with gratings are designed to enhance the performance of the NTPV systems.Fluctuational electrodynamics and rigorous coupled-wave analysis are employed to calculate radiative heat transfer fluxes.It is found that the NTPV systems with two graphene ribbons perform better due to the graphene strong coupling effects.The effects of graphene chemical potential are discussed.It is demonstrated that near-field radiative heat transfer of thermophotovoltaic devices is enhanced by the coupling of surface plasmon polaritons,surface phonon polaritons,hyperbolic phonon polaritons,and magnetic polaritons caused by the graphene strong coupling effects.Rabi splitting frequency of different polaritons is calculated to quantify the mutual interaction of graphene strong coupling effects.Finally,the effects of cell grating filling ratio are investigated.The excitation of magnetic polaritons is affected by the graphene ribbon and the cell filling ratio.This investigation provides a new explanation of the enhancement mechanism of graphene-assisted thermophotovoltaic systems and a novel approach for improving the output power of the near-field thermophotovoltaic system.

THE NUMERICAL ANALYSIS OF UNSTEADY HEAT TRANSFER OF A PISTON-LINER COUPLED SYSTEM IN AN INTERNAL COMBUSTION ENGINE

This paper provides a numerical analysis model of unsteady heat trans-fer in piston-liner set of an internal combustion engine.The model simulates the un-steady heat transfer process among the combustion mixture,piston set,lubricantfilm,liner and coolant in a whole engine cycle,and can predict the temperature fluc-tuation and distribution on piston crown,inner surface of liner,piston ring and thelubricant film.A computer program is developed to calculate the unsteady heat trans-fer process of piston-liner system in a water-cooled diesel engine.

ANALYSIS OF THE THERMOPHYSICAL PARAMETERS OF MOIST WOOD PARTICLE MATERIAL IN A COUPLED HEAT AND MASS TRANSFER PROCESS OF FREEZING BY USING FINITE ELEMENT METHOD

The coupled heat and moisture transfer in a freezing process of wood particle material was mathematically modeled in the paper. The models were interactively solved by using the numerical method(the finite element method and the finite difference method). By matching the theoretical calculation to an experiment, the nonlinear problem was analyzed and the variable thermophysical parameters concerned was evaluated. The analysis procedure and the evaluation of the parameters were presented in detail. The result of the study showed that by using the method as described in the paper, it was possible to determine the variable (with respect to temperature, moisture content and freezing state) thermophysical parameters which were unknown or difficult to measure as long as the governing equations for a considered process were available. The method can significantly reduces the experiment efforts for determining thermophysical parameters which arc very complicated to measure. The determined variable of the effective heat conductivity of wood particle material was given in the paper. The error of the numerical calculation was also estimated by the comparison with a matched experiment.

Non-equilibrium thermodynamic analysis of coupled heat and moisture transfer across a membrane

Non-equilibrium thermodynamics theory is used to analyze the transmembrane heat and moisture transfer process,which can be observed in a membrane-type total heat exchanger(THX).A theoretical model is developed to simulate the coupled heat and mass transfer across a membrane,total coupling equations and the expressions for the four characteristic parameters including the heat transfer coefficient,molardriven heat transfer coefficient,thermal-driven mass transfer coefficient,and mass transfer coefficient are derived and provided,with the Onsager’s reciprocal relation being confirmed to verify the rationality of the model.Calculations are conducted to investigate the effects of the membrane property and air state on the coupling transport process.The results show that the four characteristic parameters directly affect the transmembrane heat and mass fluxes:the heat and mass transfer coefficients are both positive,meaning that the temperature difference has a positive contribution to the heat transfer and the humidity ratio difference has a positive contribution to the mass transfer.The molar-driven heat transfer and thermal-driven mass transfer coefficients are both negative,implying that the humidity ratio difference acts to reduce the heat transfer and the temperature difference works to diminish the mass transfer.The mass transfer affects the heat transfer by 1%–2%while the heat transfer influences the mass transfer by7%–14%.The entropy generation caused by the temperature difference-induced heat transfer is much larger than that by the humidity difference-induced mass transfer.

Analysis of coupled flow-reaction with heat transfer in heap bioleaching processes

A mathematical model for heap bioleaching is developed to analyze heat transfer, oxygen flow, target ion distribution and oxidation leaching rate in the heap. The model equations are solved with Comsol Multiphysics software. Numerical simulation results show the following facts： Concentration of oxygen is relatively high along the boundary of the slope, and low in the center part where leaching rate is slow. Temper- ature is relatively low along the slope and reaches the highest along the bottom region near the slope, with difference being more than 6℃. Concentration of target mental ions is the highest in the bottom region near the slope. Oxidation leaching rate is relatively large in the bottom and slope part with a fast reaction rate, and small in the other part with low oxygen concentration.

Coupled Conductive-Convective-Radiative Heat Transfer in Hollow Blocks with Two Air Cells in the Vertical Direction Subjected to an Incident Solar Flux

This work presents the results of a set of steady-state numerical simulations about heat transfer in hollow blocks in the presence of coupled natural convection,conduction and radiation.Blocks with two air cells deep in the vertical direction and three identical cavities in the horizontal direction are considered(typically used for building ceilings).Moreover,their outside horizontal surface is subjected to an incident solar flux and outdoor environment temperature while the inside surface is exposed to typical indoor environment conditions.The flows are considered laminar and two-dimensional over the whole range of parameters examined.The conservation equations are solved by means of a finite difference method based on the control volumes approach,relying on the SIMPLE algorithm for what concerns the coupling of pressure and velocity.The effects of the number of cells in the horizontal direction and the thermal conductivity on the heat transfer through the alveolar structure have been investigated.The results show that the number of holes has a significant impact on the value of the overall heat flux through the considered structure.

The fast method and convergence analysis of the fractional magnetohydrodynamic coupled flow and heat transfer model for the generalized second-grade fluid

In this paper,we first establish a new fractional magnetohydrodynamic(MHD)coupled flow and heat transfer model for a generalized second-grade fluid.This coupled model consists of a fractional momentum equation and a heat conduction equation with a generalized form of Fourier law.The second-order fractional backward difference formula is applied to the temporal discretization and the Legendre spectral method is used for the spatial discretization.The fully discrete scheme is proved to be stable and convergent with an accuracy of O(τ^(2)+N-r),whereτis the time step-size and N is the polynomial degree.To reduce the memory requirements and computational cost,a fast method is developed,which is based on a globally uniform approximation of the trapezoidal rule for integrals on the real line.The strict convergence of the numerical scheme with this fast method is proved.We present the results of several numerical experiments to verify the effectiveness of the proposed method.Finally,we simulate the unsteady fractional MHD flow and heat transfer of the generalized second-grade fluid through a porous medium.The effects of the relevant parameters on the velocity and temperature are presented and analyzed in detail.

Study on inhomogeneous cooling behavior of extruded profile with unequal and large thicknesses during quenching using thermo-mechanical coupling model

The interfacial heat transfer coefficient between hot profile surface and cooling water was determined by using inverse heat conduction model combined with end quenching experiment. Then, a Deform-3 D thermo-mechanical coupling model for simulating the on-line water quenching of extruded profile with unequal and large thicknesses was developed. The temperature field, residual stress field and distortion of profile during quenching were investigated systematically. The results show that heat transfer coefficient increases as water flow rate increases. The peak heat transfer coefficient with higher water flow rates appears at lower interface temperatures. The temperature distribution across the cross-section of profile during quenching is severe nonuniform and the maximum temperature difference is 300 ℃ at quenching time of 3.49 s. The temperature difference through the thickness of different parts of profile first increases sharply to a maximum value, and then gradually decreases. The temperature gradient increases obviously with the increase of thickness of parts. After quenching, there exist large residual stresses on the inner side of joints of profile and the two ends of part with thickness of 10 mm. The profile presents a twisting-type distortion across the cross-section under non-uniform cooling and the maximum twisting angle during quenching is 2.78°.

Coupled heat and moisture transfer in walls featuring moisture-buffering materials and ventilating layers:An Experimental study

The moisture performance of building envelopes largely depends on the building materials,construction tech-niques,and exposure loads from the indoor and outdoor regions.A ventilated air interlayer placed in a wall can help dehumidify the wall and indoor air.This paper presents an experimental study of the heat,air,and moisture variations within the envelope wall of a chamber featuring different air interlayer settings under real outdoor air conditions during the summer of 2020 in Shanghai,China.Self-developed humidity-controlling building mate-rials were applied to the inner building envelope.Temperature,humidity,wind velocity,and heat-flow sensors were placed at different positions in the middle of the wall.These parameters were measured and recorded in real-time under three working conditions:humidification,dehumidification,and ventilation.The experimental results show that under the ventilation working conditions,moisture content of 0.52 kg can be removed after a 2-h air layer ventilation,which can benefit the design strategy for the humidification and ventilation of dehu-midification walls.

Heat transfer analysis and experimental study of unequal diameter twin-roll casting process for fabricating Cu/Al clad strips

Unequal diameter twin-roll casting(UDTRC)can improve the formability,surface conditions,and production efficiency during the fabrication of clad strips.Using Fluent software,a numerical simulation is used to study the asymmetric heat transfer characteristics of Cu/Al clad strips fabricated by UDTRC.The effects of roller velocity ratio,Cu strip thickness,and inclination angle on the kissing point position,as well as the entire temperature distribution are obtained.The heat transfer model is established,and the mechanism is discussed.The Cu strip and rollers are found to be the main causes of asymmetric heat transfer,indicating that the roller velocity ratio changes the liquid zone proportion in the molten pool.The Cu strip thickness determines the heat absorption capacity and the variations in thermal resistance between the molten Al and the big roller.The inclination angle of the small roller changes the cooling time of big roller to molten Al.Moreover,the microstructure of Al cladding under different roller velocity ratios is examined.The results show significant grain refinement caused by the shear strain along the thickness direction of Al cladding and the intense heat transfer at the moment of contact between the metal Al cladding and Cu strip.

Optimization of Dividing Wall Column with Heat Transfer Process Across the Wall for Feed Properties Variation

This paper investigates the thermal-coupled effect across the wall and the optimal heat transfer region of the wall for enhancing the energy saving effect of dividing wall column (DWC), and also studies the effects of feed thermal condition (q) and middle component composition of feed (cB) on the heat transfer process, the optimal heat transfer region, and the maximum heat transfer quantity across the wall. The simulation results show that the maximum heat transfer quantity across the wall and the potential for energy saving increase with the increase of q, while with the limitation of temperature difference across the wall, the beneficial heat transfer effect between certain range of stages, which are involved in the optimal heat transfer region, cannot be realized completely for a specific value of q. Besides, compared with q, a changing cB does not change the degree of realizing the beneficial heat transfer effect, but can bring about the variation of liquid split ratio (RL) and vapor split ratio (Rv). Thus, for achieving a maximum energy-saving effect of DWC, different q and cB need to find its own corresponding suitable heat transfer process across the wall.

Numerical simulation of thermodynamics coupling in hot forming process of elliptical head used in power station

To reduce the time of getting an ideal elliptical heat used in power station through repairing and testing a die repeatedly according to experience,finite element software Deform-3D was used to research the simulation of deformation-heat transfer coupling in hot forming process of elliptical head with the size of Φ1200 mm ×100 mm. The variations of stress,stain,temperature,thickness and strain rate in forming process were gotten,and the forming quality was evaluated from roundness,thinning rate and thermal contraction. The results show that the maximum thinning rate of the elliptical head is 7. 31% ,it is close to the orthographic place; and the inner diam- eter obtained from simulation is 1200. 6 - 1202. 977 mm,it is in the range of inner diameter tolerance required; all the data fit well with the practical dimension data of processing head.