The ability to measure the very high heat fluxes that typically occur during the hypersonic re-entry phase of space vehicles is generally considered a subject of great importance in the aerospace field.Most of the sen...The ability to measure the very high heat fluxes that typically occur during the hypersonic re-entry phase of space vehicles is generally considered a subject of great importance in the aerospace field.Most of the sensors used for these measurements need to be checked periodically and re-calibrated accordingly.Another bottleneck relates to the need to procure thermal sources that are able to generate reliable reference heat fluxes in the range between 100 and 1000 kW/m^(2)(as order of magnitude).In the present study,a method is presented by which,starting from a calibration system with a capacity of approximately 500 kW/m^(2) only,heat fluxes in the range of interest for hypersonic applications are generated.The related procedure takes advantage of established standards for the characterization of a radiative heat flux.It also builds on the hybrid radiative-convective nature of typical hypersonic heat fluxes and the yet poorly explored possibility to use convective sources of heat to produce high-intensity fluxes.The reliability of such a strategy has been tested using a high enthalpy supersonic flow facility relying on an electric arc-heater and pure Nitrogen as work gas.Stagnation-point heat fluxes have been successfully measured(with reasonable accuracy)in the range between 600 and 1500 kW/m^(2) for values of the centerline enthalpy spanning the interval from to 6 to 24 MJ/kg.展开更多
To measure heat flux on the sharp leading edge and other surface with very small curvature radius in the wind tunnel, Hong-Ru Yu proposed a novel design of integral type heat flux sensor. Compared with the traditional...To measure heat flux on the sharp leading edge and other surface with very small curvature radius in the wind tunnel, Hong-Ru Yu proposed a novel design of integral type heat flux sensor. Compared with the traditional heat flux sensor, the integral type heat flux sensor improved spatial resolution up to an order of magnitude, and the size of the sensing elements has been minimized to 0.1 mm successfully, which satisfied the heat flux measurement requirements at R0.5 mm pointed cone stagnation point. A constantan film was used as the contact layer of the integral heat flux sensor, which was prepared by electron beam coevaporation method. The influence of sensor structure on the accuracy of measurement was analyzed using numerical calculation. The measurement results in shock wave wind tunnel indicated that the response frequency was about100 kHz and the repeatability error was less than 10 %.展开更多
Currently, most researches use signals, such as the coil current or voltage of solenoid, to identify parameters; typically, parameter identification method based on variation rate of coil current is applied for positi...Currently, most researches use signals, such as the coil current or voltage of solenoid, to identify parameters; typically, parameter identification method based on variation rate of coil current is applied for position estimation. The problem exists in these researches that the detected signals are prone to interference and difficult to obtain. This paper proposes a new method for detecting the core position by using flux characteristic quantity, which adds a new group of secondary winding to the coil of the ordinary switching electromagnet. On the basis of electromagnetic coupling theory analysis and simulation research of the magnetic field regarding the primary and secondary winding coils, and in accordance with the fact that under PWM control mode varying core position and operating current of windings produce different characteristic of flux increment of the secondary winding. The flux increment of the electromagnet winding can be obtained by conducting time domain integration for the induced voltage signal of the extracted secondary winding, and the core position from the two-dimensional fitting curve of the operating winding current and flux-linkage characteristic quantity of solenoid are calculated. The detecting and testing system of solenoid core position is developed based on the theoretical research. The testing results show that the flux characteristic quantity of switching electromagnet magnetic circuit is able to effectively show the core position and thus to accomplish the non-displacement transducer detection of the said core position of the switching electromagnet. This paper proposes a new method for detecting the core position by using flux characteristic quantity, which provides a new theory and method for switch solenoid to control the proportional valve.展开更多
With the increase of pipelines, corrosion leakage accidents happen frequently. Therefore, nondestructive testing technology is important for ensuring the safe operation of the pipelines and energy mining. In this pape...With the increase of pipelines, corrosion leakage accidents happen frequently. Therefore, nondestructive testing technology is important for ensuring the safe operation of the pipelines and energy mining. In this paper, the structure and principle of magnetic flux leakage （MFL） in-line inspection system is introduced first. Besides, a mathematic model of the system according to the ampere circuit rule, flux continuity theorem, and column coordinate transform is built, and the magnetic flux density in every point of space is calculated based on the theory of finite element analysis. Then we analyze and design the disposition of measurement section probes and sensors combining both three-axis MFL in-line inspection and multi-sensor fusion technology. Its advantage is that the three-axis changes of magnetic flux leakage field are measured by the multi-probes at the same time, so we can determine various defects accurately. Finally, the theory of finite element analysis is used to build a finite element simulation model, and the relationship between defects and MFL inspection signals is studied. Simulation and experiment results verify that the method not only enhances the detection ability to different types of defects but also improves the precision and reliability of the inspection system.展开更多
The need for developing accurate quenching models requires an extensive experimental database that includes surface heat flux characterization. Quantification of the quenching process permits i) the development of hig...The need for developing accurate quenching models requires an extensive experimental database that includes surface heat flux characterization. Quantification of the quenching process permits i) the development of high-quality heat treated products, ii) the evaluation of new quenchants and quenchant systems, and iii) the evaluation of quenchant quality over usage time. The surface heat transfer coefficient (or heat flux) is rarely measured, calculated or modeled in sufficient detail for real scientific use. Many single-thermocouple based probes are designed for the purpose of measuring the cooling power of a liquid quenchant or for monitoring quenchant quality. Lumped based probes are sufficient for these types of applications. However, the lack of sufficient distributed detail impedes the development of future high-quality heat-treated products. Frankel and his coworkers are developing a new family of transient thermal-rate sensors that will improve both diagnostic and real-time analyzes in heat transfer studies. Analyzes have been performed indicating that there exists a novel, thermal-rate sensor hierarchy that stabilizes predictions when used with analysis. This concept can be used for investigating both (i) direct surface heat transfer effects, and (ii) projective surface analysis based on embedded sensors. This new sensor family includes the ability to measure temperature, T; heat flux, q"; and their temporal derivatives, i.e., dT/dt, d^T/dt2 and dq’Vdt.展开更多
文摘The ability to measure the very high heat fluxes that typically occur during the hypersonic re-entry phase of space vehicles is generally considered a subject of great importance in the aerospace field.Most of the sensors used for these measurements need to be checked periodically and re-calibrated accordingly.Another bottleneck relates to the need to procure thermal sources that are able to generate reliable reference heat fluxes in the range between 100 and 1000 kW/m^(2)(as order of magnitude).In the present study,a method is presented by which,starting from a calibration system with a capacity of approximately 500 kW/m^(2) only,heat fluxes in the range of interest for hypersonic applications are generated.The related procedure takes advantage of established standards for the characterization of a radiative heat flux.It also builds on the hybrid radiative-convective nature of typical hypersonic heat fluxes and the yet poorly explored possibility to use convective sources of heat to produce high-intensity fluxes.The reliability of such a strategy has been tested using a high enthalpy supersonic flow facility relying on an electric arc-heater and pure Nitrogen as work gas.Stagnation-point heat fluxes have been successfully measured(with reasonable accuracy)in the range between 600 and 1500 kW/m^(2) for values of the centerline enthalpy spanning the interval from to 6 to 24 MJ/kg.
文摘To measure heat flux on the sharp leading edge and other surface with very small curvature radius in the wind tunnel, Hong-Ru Yu proposed a novel design of integral type heat flux sensor. Compared with the traditional heat flux sensor, the integral type heat flux sensor improved spatial resolution up to an order of magnitude, and the size of the sensing elements has been minimized to 0.1 mm successfully, which satisfied the heat flux measurement requirements at R0.5 mm pointed cone stagnation point. A constantan film was used as the contact layer of the integral heat flux sensor, which was prepared by electron beam coevaporation method. The influence of sensor structure on the accuracy of measurement was analyzed using numerical calculation. The measurement results in shock wave wind tunnel indicated that the response frequency was about100 kHz and the repeatability error was less than 10 %.
基金supported by National Natural Science Foundation of China(Grant No.51175362)
文摘Currently, most researches use signals, such as the coil current or voltage of solenoid, to identify parameters; typically, parameter identification method based on variation rate of coil current is applied for position estimation. The problem exists in these researches that the detected signals are prone to interference and difficult to obtain. This paper proposes a new method for detecting the core position by using flux characteristic quantity, which adds a new group of secondary winding to the coil of the ordinary switching electromagnet. On the basis of electromagnetic coupling theory analysis and simulation research of the magnetic field regarding the primary and secondary winding coils, and in accordance with the fact that under PWM control mode varying core position and operating current of windings produce different characteristic of flux increment of the secondary winding. The flux increment of the electromagnet winding can be obtained by conducting time domain integration for the induced voltage signal of the extracted secondary winding, and the core position from the two-dimensional fitting curve of the operating winding current and flux-linkage characteristic quantity of solenoid are calculated. The detecting and testing system of solenoid core position is developed based on the theoretical research. The testing results show that the flux characteristic quantity of switching electromagnet magnetic circuit is able to effectively show the core position and thus to accomplish the non-displacement transducer detection of the said core position of the switching electromagnet. This paper proposes a new method for detecting the core position by using flux characteristic quantity, which provides a new theory and method for switch solenoid to control the proportional valve.
基金Project supported by the National Natural Science Foundation of China (Grant Nos. 61273164 and 61034005)the National High Technology Research and Development Program of China (Grant No. 2012AA040104)the Fundamental Research Funds for the Central Universities, China (Grant No. N100104102)
文摘With the increase of pipelines, corrosion leakage accidents happen frequently. Therefore, nondestructive testing technology is important for ensuring the safe operation of the pipelines and energy mining. In this paper, the structure and principle of magnetic flux leakage （MFL） in-line inspection system is introduced first. Besides, a mathematic model of the system according to the ampere circuit rule, flux continuity theorem, and column coordinate transform is built, and the magnetic flux density in every point of space is calculated based on the theory of finite element analysis. Then we analyze and design the disposition of measurement section probes and sensors combining both three-axis MFL in-line inspection and multi-sensor fusion technology. Its advantage is that the three-axis changes of magnetic flux leakage field are measured by the multi-probes at the same time, so we can determine various defects accurately. Finally, the theory of finite element analysis is used to build a finite element simulation model, and the relationship between defects and MFL inspection signals is studied. Simulation and experiment results verify that the method not only enhances the detection ability to different types of defects but also improves the precision and reliability of the inspection system.
文摘The need for developing accurate quenching models requires an extensive experimental database that includes surface heat flux characterization. Quantification of the quenching process permits i) the development of high-quality heat treated products, ii) the evaluation of new quenchants and quenchant systems, and iii) the evaluation of quenchant quality over usage time. The surface heat transfer coefficient (or heat flux) is rarely measured, calculated or modeled in sufficient detail for real scientific use. Many single-thermocouple based probes are designed for the purpose of measuring the cooling power of a liquid quenchant or for monitoring quenchant quality. Lumped based probes are sufficient for these types of applications. However, the lack of sufficient distributed detail impedes the development of future high-quality heat-treated products. Frankel and his coworkers are developing a new family of transient thermal-rate sensors that will improve both diagnostic and real-time analyzes in heat transfer studies. Analyzes have been performed indicating that there exists a novel, thermal-rate sensor hierarchy that stabilizes predictions when used with analysis. This concept can be used for investigating both (i) direct surface heat transfer effects, and (ii) projective surface analysis based on embedded sensors. This new sensor family includes the ability to measure temperature, T; heat flux, q"; and their temporal derivatives, i.e., dT/dt, d^T/dt2 and dq’Vdt.
