The recovery of heavy oil by water flooding is 10% lower than that of conventional crude oil, so enhanced oil recovery （EOR） is of great significance for heavy oil. In this paper, foam flooding with a gas-liquid rat...The recovery of heavy oil by water flooding is 10% lower than that of conventional crude oil, so enhanced oil recovery （EOR） is of great significance for heavy oil. In this paper, foam flooding with a gas-liquid ratio （GLR） of 0.2：1 for the Zhuangxi heavy oil （325 mPa.s at 55 ℃） was performed on cores, sand packs and plate model. In sand pack tests, polymer enhanced foam flooding increased oil recovery by 39.8%, which was 11.4% higher than that for alkali/surfactant/polymer （ASP） flooding under the same conditions. Polymer enhanced foam flooding in plate models shows that the low GLR foam flooding increased oil recovery by about 30%, even when the extended water flooding was finished at 90% water cut. Moreover, it was discovered by microscopy that foam was more stable in heavy oil than in light oil. These results confirm that low GLR foam flooding is a promising technology for displacing conventional heavy oil.展开更多
Liners in wet ball mill for mineral processing industry must bear abrasive wear and corrosive wear, and consequently,the service life of the liner made from traditional materials,such as Hadfield steel and alloyed ste...Liners in wet ball mill for mineral processing industry must bear abrasive wear and corrosive wear, and consequently,the service life of the liner made from traditional materials,such as Hadfield steel and alloyed steels,is typically less than ten months.Bimetal liner,made from high Cr white cast iron and carbon steel,has been successfully developed by using liquid-liquid composite lost foam casting process.The microstructure and interface of the composite were analyzed using optical microscope,SEM,EDX and XRD.Micrographs indicate that the boundary of bimetal combination regions is staggered like dogtooth,two liquid metals are not mixed,and the interface presents excellent metallurgical bonding state.After heat treatment,the composite liner specimens have shown excellent properties,including hardness>61 HRC,fracture toughnessα k >16.5 J·cm-2 and bending strength >1,600 MPa.Wear comparison was made between the bimetal composite liner and alloyed steel liner in an industrial hematite ball mill of WISCO,and the results of eight-month test in wet grinding environment have proved that the service life of the bimetal composite liner is three times as long as that of the alloyed steel liner.展开更多
The mold pressing process was applied to investigate the formability of closed-cell aluminum foam in solid–liquid–gas coexisting state.Results show that the shape formation of closed-cell aluminum foam in the solid...The mold pressing process was applied to investigate the formability of closed-cell aluminum foam in solid–liquid–gas coexisting state.Results show that the shape formation of closed-cell aluminum foam in the solid–liquid–gas coexisting state was realized through cell wall deformation and cell movement caused by primary α-Al grains that slid,rotated,deformed,and ripened within cell walls.During formation,characteristic parameters of closed-cell aluminum foam were almost unchanged.Under proper forming conditions,shaped products of closed-cell aluminum foam could be fabricated through mold pressing.展开更多
Taking the pilot test area of polymer enhanced foam flooding in Y oilfield as the prototype, a numerical core model was established, and the polymer enhanced foam formulation system was optimized by analyzing the resi...Taking the pilot test area of polymer enhanced foam flooding in Y oilfield as the prototype, a numerical core model was established, and the polymer enhanced foam formulation system was optimized by analyzing the resistance factor and the change rule of oil recovery of different formulation systems. Research shows that the higher the polymer concentration, the greater the resistance factor, and the more obvious the sealing effect formed in the formation. The concentration of surfactant has a greater impact on the resistance factor. With the increase of surfactant concentration, the resistance factor increases significantly, and the plugging effect of foam agent on core is significantly enhanced. With the increase of gas-liquid ratio, the resistance factor first increases and then decreases. When the gas-liquid ratio is 1:1, the resistance is the largest, and the foam agent has the strongest plugging effect on the core. The optimal formula system of polymer enhanced foam flooding in Y oilfield is: polymer concentration is 1200 mg/L, surfactant concentration is 0.25 wt%, gas-liquid ratio is 1:1.展开更多
基金support from the Innovation Team Program and New Century Excellent Talents Awards Program,the Ministry of Education of ChinaFok Ying Tung Education Foundation
文摘The recovery of heavy oil by water flooding is 10% lower than that of conventional crude oil, so enhanced oil recovery （EOR） is of great significance for heavy oil. In this paper, foam flooding with a gas-liquid ratio （GLR） of 0.2：1 for the Zhuangxi heavy oil （325 mPa.s at 55 ℃） was performed on cores, sand packs and plate model. In sand pack tests, polymer enhanced foam flooding increased oil recovery by 39.8%, which was 11.4% higher than that for alkali/surfactant/polymer （ASP） flooding under the same conditions. Polymer enhanced foam flooding in plate models shows that the low GLR foam flooding increased oil recovery by about 30%, even when the extended water flooding was finished at 90% water cut. Moreover, it was discovered by microscopy that foam was more stable in heavy oil than in light oil. These results confirm that low GLR foam flooding is a promising technology for displacing conventional heavy oil.
基金supported by the National Natural Science Foundation of China under grant No.50805109the Fundamental Research Funds for the Central Universities under grant No.2011-1a-023
文摘Liners in wet ball mill for mineral processing industry must bear abrasive wear and corrosive wear, and consequently,the service life of the liner made from traditional materials,such as Hadfield steel and alloyed steels,is typically less than ten months.Bimetal liner,made from high Cr white cast iron and carbon steel,has been successfully developed by using liquid-liquid composite lost foam casting process.The microstructure and interface of the composite were analyzed using optical microscope,SEM,EDX and XRD.Micrographs indicate that the boundary of bimetal combination regions is staggered like dogtooth,two liquid metals are not mixed,and the interface presents excellent metallurgical bonding state.After heat treatment,the composite liner specimens have shown excellent properties,including hardness>61 HRC,fracture toughnessα k >16.5 J·cm-2 and bending strength >1,600 MPa.Wear comparison was made between the bimetal composite liner and alloyed steel liner in an industrial hematite ball mill of WISCO,and the results of eight-month test in wet grinding environment have proved that the service life of the bimetal composite liner is three times as long as that of the alloyed steel liner.
基金financially supported by the National Natural Science Foundations of China (No.51371104)
文摘The mold pressing process was applied to investigate the formability of closed-cell aluminum foam in solid–liquid–gas coexisting state.Results show that the shape formation of closed-cell aluminum foam in the solid–liquid–gas coexisting state was realized through cell wall deformation and cell movement caused by primary α-Al grains that slid,rotated,deformed,and ripened within cell walls.During formation,characteristic parameters of closed-cell aluminum foam were almost unchanged.Under proper forming conditions,shaped products of closed-cell aluminum foam could be fabricated through mold pressing.
文摘Taking the pilot test area of polymer enhanced foam flooding in Y oilfield as the prototype, a numerical core model was established, and the polymer enhanced foam formulation system was optimized by analyzing the resistance factor and the change rule of oil recovery of different formulation systems. Research shows that the higher the polymer concentration, the greater the resistance factor, and the more obvious the sealing effect formed in the formation. The concentration of surfactant has a greater impact on the resistance factor. With the increase of surfactant concentration, the resistance factor increases significantly, and the plugging effect of foam agent on core is significantly enhanced. With the increase of gas-liquid ratio, the resistance factor first increases and then decreases. When the gas-liquid ratio is 1:1, the resistance is the largest, and the foam agent has the strongest plugging effect on the core. The optimal formula system of polymer enhanced foam flooding in Y oilfield is: polymer concentration is 1200 mg/L, surfactant concentration is 0.25 wt%, gas-liquid ratio is 1:1.
