Micro machining has growing number of applications in various industries such as biomedical, automotive, aerospace, micro-sensor, micro-actuator and jewelry industries. Small-sized freeform titanium parts are frequent...Micro machining has growing number of applications in various industries such as biomedical, automotive, aerospace, micro-sensor, micro-actuator and jewelry industries. Small-sized freeform titanium parts are frequently needed in the biomedical applications, especially in the implantations such as mini-blood pumps and mini left-ventricular assist devices, finger joint replacements and small bone implants. Most of the small-sized titanium parts with freeform geometries are machined using micro ball-end milling before polishing and other surface treatments. Decreasing the cycle time of the machining parts is important for the productivity. In order to reduce the cycle time of the roughing process in the micro ball-end milling, this paper investigates the imple- mentation of a previously developed force-based feedrate scheduling （FFS） technique on micro milling of freeform titanium parts. After briefly introducing the instantaneous micro milling forces in micro ball-end milling of titanium parts with freeform surfaces, the FFS technique is implemented in the rough machining of a freeform titanium surface to demonstrate the cycle time reduction potentials via virtual micro milling simulations.展开更多
Machining titanium is one of ever-increasing magnitude problems due to its characteristics such as low thermal conductivity, modulus of elasticity and work hardening. The efficient titanium alloy machining involves a ...Machining titanium is one of ever-increasing magnitude problems due to its characteristics such as low thermal conductivity, modulus of elasticity and work hardening. The efficient titanium alloy machining involves a proper selection of process parameters to minimize the tangential force （Fz） and surface roughness （Ra）. In the present work, the performance of PVD/TiA1N coated carbide inserts was investigated using response surface methodology （RSM） for turning Ti-6A1-4V. The effects of process parameters such as speed （v）, feed （/＇）, depth of cut （d） and back rake angle （Ty） on Fz and Ra were investi- gated. The experimental plan used for four factors and three levels was designed based on face centered, central composite design （CCD）. The experimental results indi- cated that Fz increased with the increase in d, f and decreased with the increase in v and yy, whereas Ra decreased with the increase in v and 7y, and increased with d and v. The goodness of fit of the regression equations and model fits （R2） for Fz and Ra were found to be 0.968 and 0.970, which demonstrated that it was an effective model. A confirmation test was also conducted in order to verify the correctness of the model.展开更多
文摘Micro machining has growing number of applications in various industries such as biomedical, automotive, aerospace, micro-sensor, micro-actuator and jewelry industries. Small-sized freeform titanium parts are frequently needed in the biomedical applications, especially in the implantations such as mini-blood pumps and mini left-ventricular assist devices, finger joint replacements and small bone implants. Most of the small-sized titanium parts with freeform geometries are machined using micro ball-end milling before polishing and other surface treatments. Decreasing the cycle time of the machining parts is important for the productivity. In order to reduce the cycle time of the roughing process in the micro ball-end milling, this paper investigates the imple- mentation of a previously developed force-based feedrate scheduling （FFS） technique on micro milling of freeform titanium parts. After briefly introducing the instantaneous micro milling forces in micro ball-end milling of titanium parts with freeform surfaces, the FFS technique is implemented in the rough machining of a freeform titanium surface to demonstrate the cycle time reduction potentials via virtual micro milling simulations.
文摘Machining titanium is one of ever-increasing magnitude problems due to its characteristics such as low thermal conductivity, modulus of elasticity and work hardening. The efficient titanium alloy machining involves a proper selection of process parameters to minimize the tangential force （Fz） and surface roughness （Ra）. In the present work, the performance of PVD/TiA1N coated carbide inserts was investigated using response surface methodology （RSM） for turning Ti-6A1-4V. The effects of process parameters such as speed （v）, feed （/＇）, depth of cut （d） and back rake angle （Ty） on Fz and Ra were investi- gated. The experimental plan used for four factors and three levels was designed based on face centered, central composite design （CCD）. The experimental results indi- cated that Fz increased with the increase in d, f and decreased with the increase in v and yy, whereas Ra decreased with the increase in v and 7y, and increased with d and v. The goodness of fit of the regression equations and model fits （R2） for Fz and Ra were found to be 0.968 and 0.970, which demonstrated that it was an effective model. A confirmation test was also conducted in order to verify the correctness of the model.
