This paper used the Hyper Mesh and LS-DYNA software to establish a dummy-seat finite element simulation model. The head, chest and neck injury of the dummy were analyzed respectively in the frontal impact and rear imp...This paper used the Hyper Mesh and LS-DYNA software to establish a dummy-seat finite element simulation model. The head, chest and neck injury of the dummy were analyzed respectively in the frontal impact and rear impact. It was indicated that modification of seat was needed to meet the requirements. The simulation results showed that the original model cannot provide effective protection for the occupants and need for structural improvements. According to the simulation results of deformation and stress conditions of the seat parts, the original seat structure was improved and optimized for four improvement schemes, including the structure optimization of the seat side panel, the center hinge, framework under the cushion and the backrest lock. The results indicated that the optimized seat improved the occupant protection performance by reducing occupant damage parameters compared with original seat, which illustrated that the optimization basically met the target.展开更多
Hot stamping 22MnB5 steel plate with ultra-high strength has been widely used for body structural members in consideration of automobile safety and lightweight.This paper presents a verification program of simulating ...Hot stamping 22MnB5 steel plate with ultra-high strength has been widely used for body structural members in consideration of automobile safety and lightweight.This paper presents a verification program of simulating and testing pole impact in order to verify if the front crossbeam reinforcement assembly can meet the design requirements,reduce the overall vehicle simulation and test cost and shorten the operation period.In the same condition,the simulation proved conforming to the design requirements;however,the bumper cracked at the impacting point in the course of pole impact test.The analysis of the crack by optical microscope,Vickers and scanning electron microscope indicates that mixture of ferrite,bainite and martensite was produced in the weld heat-affected zone of the 340/590DP tow hook holder and the 22MnB5 front crossbeam;therefore,their hardness and mechanical property were reduced obviously,so that they fractured when impacted.No welding process with continuous weld but spot welding or other bonding method may be employed for the reason that the capacity of the 22MnB5 steel plate in the weld heat-affected zone was reduced obviously.展开更多
文摘This paper used the Hyper Mesh and LS-DYNA software to establish a dummy-seat finite element simulation model. The head, chest and neck injury of the dummy were analyzed respectively in the frontal impact and rear impact. It was indicated that modification of seat was needed to meet the requirements. The simulation results showed that the original model cannot provide effective protection for the occupants and need for structural improvements. According to the simulation results of deformation and stress conditions of the seat parts, the original seat structure was improved and optimized for four improvement schemes, including the structure optimization of the seat side panel, the center hinge, framework under the cushion and the backrest lock. The results indicated that the optimized seat improved the occupant protection performance by reducing occupant damage parameters compared with original seat, which illustrated that the optimization basically met the target.
基金"Twelfth Five-year Plan"for Sci & Tech Research of China(No.2011BAG03B02No.2011BAG03B06)
文摘Hot stamping 22MnB5 steel plate with ultra-high strength has been widely used for body structural members in consideration of automobile safety and lightweight.This paper presents a verification program of simulating and testing pole impact in order to verify if the front crossbeam reinforcement assembly can meet the design requirements,reduce the overall vehicle simulation and test cost and shorten the operation period.In the same condition,the simulation proved conforming to the design requirements;however,the bumper cracked at the impacting point in the course of pole impact test.The analysis of the crack by optical microscope,Vickers and scanning electron microscope indicates that mixture of ferrite,bainite and martensite was produced in the weld heat-affected zone of the 340/590DP tow hook holder and the 22MnB5 front crossbeam;therefore,their hardness and mechanical property were reduced obviously,so that they fractured when impacted.No welding process with continuous weld but spot welding or other bonding method may be employed for the reason that the capacity of the 22MnB5 steel plate in the weld heat-affected zone was reduced obviously.
